Improved corner piece for forming a corner of a container, container provided with such improved corner pieces, and, grip mechanism and gripper which can cooperate with such improved corner pieces.
The present invention relates to an improved corner piece for forming a corner.
The intention hereby is that such an improved corner piece is worked into or forms part of a chassis or supporting frame of a container, which, in particular, is a freight container intended for the transport of freight.
The present invention in particular relates to such an improved corner piece which is intended for handling containers and/or for stacking and/or securing containers on top of one another, on a quay, on the deck of a ship or another means of transport, such as a truck or a train or the like
A freight container, often also referred to as shipping container or container in short, is a standardised beam-shaped box for the transport of goods.
By using standard dimensions the container can be transported both by road, water and rail, without having to be loaded or unloaded.
The most commonly used containers, including the so-called ISO-containers, are built around a chassis or supporting frame which is substantially made up of twelve supporting beams.
As is known, the twelve supporting beams of such chassis of a freight container are connected to each other at the far ends by means of corner pieces, such that it forms a beam or box-shaped volume.
Four bottom beams as well as four roof beams are hereby each mutually connected by means of such corner pieces in the shape of a rectangle so as to form a bottom framework and a roof framework respectively.
The roof framework and the bottom framework are further connected to the aforesaid corner pieces by means of four upright supporting beams or corner columns, referred to as “corner posts” in jargon
When the container is meant for transport of general cargo, the chassis is usually closed along all sides closed by means of panels, whereby one of the short ends of the beam-shaped container has lockable doors which allow access to the internal space.
The structural strength of such a container is mainly provided by the chassis. The roof wall and the side walls are typically made of profiled steel plates, while the bottom wall is usually made of wood with a water-resistant bottom.
There are also containers that are intended for the transport of liquefied gases and liquids rather than for piece goods, such as for example the so-called intermodal cryogenic ISO containers.
They consist of a similar framework whereby in the inner space thereof a tank is provided for storing the liquefied gases or liquids.
The present invention relates to improved corner pieces meant for all sorts of containers, regardless of their design which is tailored to the type of freight for which they are intended.
In general, containers must be able to undergo diverse handling.
Thus, containers must be often moved or lifted, for example as of a means of transport such as a truck, a train or ship to a quay, and vice versa, or between several means of transport.
Several containers are hereby often stacked on top of one another and the containers are secured, for example to the means of transport, or the like, or they are coupled to each other, or a combination of the above-mentioned actions.
In the known freight containers that are currently used internationally by default, the so-called ISO containers, the eight corner points of the chassis are provided with what are called “corner castings” or ISO-standardised corner pieces.
The ISO-standardised corner pieces are at a precisely defined distance from each other and perform various critical functions.
A container should and may only support on its four ISO-standardised corner pieces.
The ISO-standardised corner pieces usually carry at least 8.5 tonnes each.
Such known ISO-standardised corner pieces consist mainly of a hollow box made of steel, substantially cube-shaped or beam-shaped, of which three sides or surfaces, when fitted, are essentially invisible due to their connection to the corner posts on which they are provided on the one hand, and to the two leaning supporting beams of either a roof framework or a bottom framework on the other hand.
The three visible sides or surfaces are provided with a substantially oval opening that opens into an inner hollow space in the corner piece and that can thus serve as a receptor for a gripping means, stacking means or locking means provided with a protrusion which can be inserted in the opening.
These ISO-standardised corner pieces make it possible for the ISO containers that are equipped with the latter to easily undergo the above-mentioned various manipulations One of the major advantages of the use of the ISO-standardised corner pieces consists in that they can cooperate with numerous gripping means, stacking means, locking means and coupling means.
The ISO-standardised corner pieces allow for example to pick up ISO containers with what are called “spreaders” or grippers, which are usually provided on quay cranes, stacking cranes and other handling means such as forklift trucks, reach stackers and what are called “straddle carriers” in jargon.
To that end, such grippers for ISO containers are provided with four gripper arms which conform to or may be conformed to the four corners of the roof framework of a freight container, which gripper arms are each provided with typical gripping means, called “hammerlocks” in jargon.
Such gripping means or hammerlocks exist in various forms, but they have as a common feature that they are provided with a rotatable protrusion having an asymmetrically widened end, the arrangement being such that the protrusion can be led in the oval opening, at least when the asymmetrically widened end is positioned in a first orientation, while this asymmetrically widened end, after having been rotated in the inner hollow space of the ISO-standardised corner piece, can only be removed from the oval opening under limited conditions.
In practice such grippers of the handling means, such as straddle carriers and quay cranes are provided with externally actuated gripping means or hammerlocks.
In order to stack ISO containers fitted with ISO-standardised corner pieces on board, use is made of stacking means in the shape of what are called “stacking cones”, which consist of a plate element provided with a bulge on either side fitting in an opening of an ISO-standardised corner piece and with which any mutual displacement of stacked containers resulting from horizontal forces can be prevented.
Placing these stacking means in the shape of “stacking cones” on the four corners between two containers to be stacked is usually done manually by a stevedore or operator, as well as the removal of these “stacking cones”, which is a time-consuming job and often also dangerous work.
The ISO-standardised corner pieces also make it possible for ISO containers fitted with them to be secured on a site by means of locking means, for example provided on the deck of a ship or on a truck, a wagon or another type of loading wagon.
Securing such an ISO container on a site or on a vehicle is done by means of locking means, which usually consist of twist locks, which are usually permanently installed on the site concerned or on the means of transport concerned, and which typically require the manual operation of a stevedore.
In particular when loading a vehicle, the time-consuming fixation of the locking means adversely affects the efficiency of the transport.
A container which has just been loaded on a truck, a wagon or another load wagon by a container crane or handling device must be fixed by means of the aforesaid locking means, and this operation keeps the loading place occupied in the meantime.
Another operation which is often required with containers consists of a combination of the preceding operations, i.e. stacking the containers on a ship whereby the containers are additionally mutually connected or, in other words, locked to each other, in order to prevent any shifting and/or tilting of the containers in relation to the deck or in relation to one another.
In the case of ISO containers fitted with ISO-standardised corner pieces, coupling means are used to that end having a guiding or a positioning function during the stacking, as well as a locking function for the coupling.
To that end as well, coupling means in the shape of intermediary twist-locks are usually provided, fitted with two ends, whereby each of these ends can be locked to the bottom and top container respectively.
Unlike the stacking means in the shape of stacking cones, the coupling means in the shape of intermediary “twist locks” cannot only resist horizontal forces, but also separation forces which occur in case of any imminent tilting of containers.
A known disadvantage of the use of such known coupling means or intermediary twist locks for coupling containers is that their locking also requires a manual action.
However, not all such intermediary twist locks require an equal number of manual operations
The fully manual double twist locks obviously require most manual operations, whereby when coupling two containers, said intermediary twist locks must be manually locked on both containers.
Nowadays, however, semi-automatically locking intermediary twist locks are most often used, which are to be manually positioned at the bottom of a first container, but when this container is placed on a second container, the locking is accomplished automatically.
However, when lifting the aforesaid first container from the second container again, the semi-automatically locking twist locks must be manually released again first, which is a very time-consuming and dangerous task, especially with high-stacked containers.
Indeed, in the case of high-stacked containers, a stevedore must unlock the semi-automatic twist locks with long rods, or the stevedore must be brought in the vicinity of the intermediary twist-lock to unlock them before the container can be unloaded.
Containers can also be mutually connected by means of fully automatically lockable intermediary twist locks, which solves the latter problem, so that the last placed container can be lifted from a previously provided container without any direct manual intervention of a stevedore.
Disconnecting containers which are coupled by means of such fully automatically lockable, intermediary twist locks is done in particular by means of a combined lifting and turning motion or a so-called “twist motion” of the container, performed with the “spreader.
Removing these fully automatically lockable, intermediary twist locks from the bottom of a lifted container still requires a manual operation, however.
Further, the fully automatically lockable, intermediary twist locks must be correctly placed on the container according to a specific pattern in order to make the aforesaid “twist motion” for detaching the container actually work.
In order to couple containers, the fully automatically lockable, intermediary twist locks are provided with a protrusion on one end with a laterally extending bulge, which hereafter will be called a nose, whereby one must make sure, when providing these intermediary twist locks, that the noses are oriented in a first direction on a first short end and that the noses on the opposite short end are oriented in the opposite direction.
Mistakes made while placing these fully automatically lockable, intermediary twist locks can result in a huge loss of time and thus economic damage, when a wrong placement hampers the twist motion for uncoupling.
From the preceding it is clear that the ISO-standardised corner pieces have many advantages but there are also a great number of disadvantages.
First, it appears that in many cases, when manipulating containers provided with such ISO-standardised corner pieces, manual actions are required which are time-consuming and thus reduce the efficiency of the transport processes, while in addition the manual operations may be often dangerous for the operators.
Another disadvantage of the known ISO-standardised corner pieces consists in that they do not offer a standardised solution to the different needs when manipulating a container, resulting in many diverse tools being required, in the shape of very diverse gripping means, stacking means, locking means and coupling means, as described above.
The purpose of the present invention is therefore to provide a solution to one or several of the aforesaid or possible other disadvantages.
Another purpose of the invention is to develop a system that allows for little or no human errors, resulting in a safer system.
Yet another purpose of the invention consists in ensuring a smooth transition to a new and more efficient system for handling and securing containers, whereby with the new system also the ISO-standardised containers provided with ISO-standardised corner pieces that are currently in use can still be used without any problems, in order to allow for a gradual replacement.
It is also a purpose of the invention to offer a solution, whereby the manipulation of containers, such as the moving thereof and the securing and coupling to each other, can be done entirely using a spreader or gripper, whereby not a single manual intervention of operators or stevedores is required.
Another purpose of the invention is to provide such solution whereby only a minimal modification to the existing spreaders or grippers will suffice, e.g. by addition of a relatively simple module or the like to be mounted on an existing gripper.
To this end, the invention relates primarily to an improved corner piece for forming a corner of a container, whereby the corner piece contains a hollow body that is meant to be provided between the ribs of the container, whereby the hollow body is provided with a wall in which at least one grip opening is provided with a form that can be gripped by external gripping means, whereby during the gripping a part of such external gripping means can be inserted through the grip opening into the hollow body, whereby the corner piece contains a movable coupling element that is at least movable between a maximally protruding position, according to a so-called lash-position of the corner piece, whereby a coupling part of the coupling element protrudes maximally out of the improved corner piece on the level of the aforementioned grip opening, such that it can be used as a coupling element for coupling to a corner piece of another container which is placed with an opening adjacent to the protruding coupling element, and, a fully retracted position, corresponding to a rest position of the corner piece, in which the movable coupling element is located completely inside the improved corner piece and the grip opening as well as the part of the hollow body adjacent to this grip opening are left free to the extent that the improved corner piece can be put in a position in which it can be gripped by the aforementioned external gripping means.
The invention also relates to a grip mechanism which can cooperate with an improved corner piece according to the invention, as defined above in the most general terms, whereby the grip mechanism forms a supplemental part of the invention in the sense that only with a grip mechanism according to the invention the true usefulness and practical use of an improved corner piece according to the invention can manifest itself in the most elementary form.
More specifically such grip mechanism according to the invention at least has:
In a less elementary form the invention also relates to a container which at least has a bottom framework, a roof framework and at least four corner posts, which corner posts reach from the roof framework to the bottom framework, and whereby every corner post on one of its ends is provided with a roof corner piece which is part of the roof framework, and on the other end with a bottom corner piece which is part of the bottom framework and whereby the four roof corner pieces which are part of the roof framework are improved corner pieces according to the invention of a type as described above.
Furthermore, another less elementary aspect of the invention also relates to a gripper for manipulating a container according to the invention, whereby such a gripper is provided with four grip mechanisms which can each cooperate with a corresponding improved roof corner piece of the container.
A first very important advantage of an improved corner piece according to the invention consists in that the improved corner pieces make it possible to manufacture containers which can be stacked on top of one another, can be lifted from one another, can be coupled to one another and can be detached from one another without any additional separate tools such as “stacker cones” or “twist locks” or the like being required, and without any manual actions being necessary.
First of all, this implies that a lot of manual labour can be saved and much time can be gained, making the transport processes more efficient and resulting in reduced transport costs.
Moreover, such corner pieces according to the invention contribute greatly to the safety of the work force having to manipulate containers which are fitted with such corner pieces.
Further, the improved corner pieces according to the invention allow for a very thorough standardisation and automation of the transport processes with containers, whereby the coupling means or stacking means are integrated in the containers themselves and are controllable via a remote, non-manual actuator.
Another big advantage of an improved corner piece according to the invention is that the transition to the new system according to the invention can be done simply by relatively small adjustments to the existing systems.
Furthermore, the transition can be done gradually considering that the new system is compatible with the existing systems.
With the intention of better showing the characteristics of the invention, hereafter by way of an example without any limiting nature, a number of preferred embodiments of an improved corner piece, a container, a grip mechanism and a gripper according to the invention are described, with reference to the accompanying drawings, wherein:
The improved corner piece 1 according to the invention, shown in
The improved corner piece 1 is typically made of metal, it contains a hollow body 4 and it is meant to be applied between the ribs 5 of the container 3.
Such container 3 contains a bottom framework 6, a roof framework 7 and at least four corner posts 8, only two of which are shown in
These corner posts 8 reach from the roof framework 7 to the bottom framework 6.
Each corner post 8 is provided on one of its ends 9 with a roof corner piece 10 that is part of the roof framework 7 and on the other end 11 with a bottom corner piece 12 that is part of the bottom framework 6.
In a container 3 according to the invention the four roof corner pieces 10 that are part of the roof framework 7 are improved corner pieces 1 of a type according to the invention, which type of corner pieces 1 will hereafter be discussed in detail.
Preferably the bottom corner pieces 12 are ISO-standardised corner pieces 13, in other words of a type as is currently generally used and that is formed by a beam-shaped hollow element the visible walls of which are provided with an opening.
This is also the case in the container 3 of
The hollow body 4 of a corner piece 1 according to the invention shown in the figures is provided with walls, more specifically a pair of parallel side walls 14 and 15, two parallel front wall parts 16 and 17, a back wall 18, a top part 19 and two parallel bottom parts 20 and 21.
Obviously other embodiments of a corner piece 1 according to the invention are not excluded.
In the sidewall 15, which is meant to form an outer wall, there are two oval openings 22 and 23 and also the front wall 16 is provided with such an oval opening 24.
The top part 19 has an opening 25 which on the side of the front wall 16 has a narrowed part 26 with a width B and which on the side of the back wall has a widened part 27 with width B′.
Such corner piece 1 is intended to form a corner 2 of a container 3 and the intention hereby is that the container can be manipulated using a gripper which grips in the corner pieces 1 of the container 3, e.g. to lift, to move or to connect the container 3 to other containers 3.
One or several openings 23, 24, 26 can serve hereby as a grip opening in to the extent that they have a form that can be gripped by external gripping means.
In this case the oval openings 23 and 24 can serve as grip opening, e.g. to manipulate a container 3 using a crane with a crane hook which can grip in an opening 23 and 24.
However, the embodiments of a corner piece 1 according to the invention shown in the figures are such that they are meant to cooperate with a gripper according to the invention which is provided with gripping means that can grip into a grip opening 28 which is provided in the top part 19 of the corner piece 1, or, which is the same, in the top part 29 of the container 3.
Such gripping means typically comprise at least a hammerlock with a rotatable oval end that can be inserted in a grip opening 28 of the top part 29 of the container 3.
As was already explained in the introduction, the known grippers are often exclusively formed by such gripping means in the form of a hammerlock with which a grip opening in the top part 29 of the container 3 can be gripped.
However, in addition to the aforementioned gripping means, a gripper according to the invention also contains other elements to manipulate a movable coupling element 30 in a corner piece 1 according to the invention.
Nevertheless, such a gripper according to the invention contains partially the same functionality, such that with such gripper containers 3 not provided with corner pieces 1 according to the invention can still be manipulated in the now known way.
Thus, the transition to the use of new corner pieces 1 according to the invention can be done gradually.
The opening 25, and in particular the narrowed part 26 of the opening 25, in the top part 19 of the corner piece 1 thus forms a grip opening 28 that can be gripped by a gripper according to the invention.
During the gripping, part of such external gripping means is inserted through the grip opening 28 into the hollow body 4 of the corner piece 1.
The grip opening 28, in the form of the narrowed part 26 of the opening 25, in the shown cases of the figures, has such a form that the corner piece 1 can be gripped by an external gripping means in the form of a hammerlock.
It is characteristic for an improved corner piece 1 according to the invention that such corner piece 1 contains a movable coupling element 30 that is at least movable between a fully retracted position, shown for example in
In the maximally protruding position, a coupling part 31 of the coupling element 30 protrudes maximally, from the improved corner piece 1 on the level of the aforementioned grip opening 28.
In this maximally protruding position, coupling element 30 can, in other words, be used to couple an improved corner piece 1 of a container 3 to a bottom corner piece 13 of another container 3 that is applied with an opening adjacent to the protruding coupling element 30.
The coupling part 31 can for example typically be used for coupling to an ISO-standardised bottom corner piece 12 of a container 3 above.
This is shown by way of illustration in
In the fully retracted position the movable coupling element 30 is fully inside the improved corner piece 1.
The grip opening 28, more specifically the openings 23, 24 and the narrowed part 26 of the opening 25, as well as the part of the hollow body 4 adjacent to these grip openings 28 is hereby kept free in so far that the improved corner piece 1 is put in a position in which it can be gripped by the aforementioned external gripping means, whereby these gripping means penetrate into the hollow body 4 through such grip opening 28.
Containers 3 provided with roof corner pieces 10 that are executed as improved corner pieces 1 according to the invention and whereby the coupling element 30 is in the fully retracted position, can thus be stacked loosely on top of each other without being coupled to each other.
This is shown by way of example in
In the embodiments of the improved corner pieces 1 according to the invention shown in the figures, the movable coupling element 30 can also be put in a partially protruding position, for example as shown in
In the partially protruding position the coupling part 31 of the coupling element 30 only partially protrudes from the corner piece 1 on the level of the grip opening 28.
The intention is that the coupling part 31 in this position can be used as a guiding element, for example when placing containers 3 on top of each other below deck of a ship.
This is illustrated by way of example in
In the first embodiment of an improved corner piece 1 shown in the
This intermediate position is illustrated in the
In this embodiment the coupling element 30 of the fully protruding position illustrated in
In the embodiment of an improved corner piece 1 according to the invention shown in the
To put the coupling element 30 in the different positions and to guarantee the required functionality, the corner piece 1 first and foremost contains a first corner piece part 32 the exterior dimensions and form of which correspond with an ISO-standardised corner piece 13 with the exception of the grip opening 28 which is also part of this corner piece part 32.
When the coupling element 30 is put in the fully retracted position, this first corner piece part 32 in principle according to the invention has the same functionality as a known ISO-standardised corner piece 13, again with the intention to easily and gradually introduce the proposed measures presented in this invention in the current existing containers.
Furthermore, the improved corner piece 1 contains an adjoining corner piece part 33 that is adjacent to the first corner piece part 32 and in which the coupling element 30 is stored in the fully retracted position.
It is clear that such adjoining corner piece part 33 is necessary to store the coupling element 30, such that the first corner piece part 32 is kept free in this situation and the corner piece 1 can be gripped there with a gripper according to the invention via the grip openings 28, either the grip opening 28 formed by the narrowed part 26 of the opening 25 or the grip openings 28 formed by the openings 23 and 24.
In the embodiments shown in the figures this is realised by making the hollow body 4 as an L-shaped structure 34 with a first beam-shaped wall part 35 that forms the first corner piece part 32 and a second beam-shaped wall part 36 that forms the adjoining corner piece part 33.
Naturally, other forms of the invention are not excluded.
The first beam-shaped wall part 35 contains the front wall part 16 and the bottom part 20, as well as the front part of the side walls 14 and 15 and the top part 19.
The second beam-shaped part 36 contains the back wall 18 and the bottom part 21, as well as the back part of the side walls 14 and 15 and the top part 19.
Thus, the improved corner piece 1 is provided with a top part 19 that is part of both the first corner piece part 32 and of the second corner piece part 33.
In this top part 19 an opening 25 is provided, part 26 of which serves as grip opening 28.
Opposite the top part 19 in the first corner piece part 32 a first, flat closed bottom part 20 is provided and in the second corner piece part 33 a second flat closed bottom part 21.
The first bottom part 20 hereby protrudes at a distance D from the top part 19.
This distance D, reduced with the thickness T of the top part 19, is somewhat greater than the difference in height D′ between the top 37 of the coupling element 30 in the maximally protruding position and the top 37 of the coupling element 30 in the partially protruding position,
The second bottom part 21 protrudes at a distance E from the top part 19 that is somewhat greater than the height H of the movable coupling element 30.
In the first embodiment of an improved corner piece 1 according to the invention, shown in the
The coupling part 31 is hereby provided with a laterally extending bulge 40 that forms a kind of nose 40.
Furthermore, between the base 39 and the coupling part 38, a widened edge 41 is provided, the width B″ of which is greater than the width B of the grip opening 28 formed by the narrowed part 26 of the opening 25.
In this way the widened edge 41 of the coupling element 30 can rest on the top part 19 of the corner piece 1 around the grip opening 28, more specifically on the level of the narrowed part 26 of the opening 25.
This is illustrated in more detail for example in the cross-section of
Furthermore, the width B″ of the widened edge 41 is slightly narrower than the width B′ of the widened part 27 of the opening 25, such that the widened edge 41 of the coupling part 38 can be inserted through this widened part 27 of the opening 25.
The base 39 has a width F that is clearly greater than the width B′ of the opening 25 on the level of the widened part 27, such that the coupling element 30 is kept within the contours of the hollow body 4 due to the form of the base 39.
This is all illustrated in more detail in the cross-section of
Furthermore, in the first embodiment of an improved corner piece 1 according to the invention discussed here, the adjoining corner piece part 33 is provided with a spring platform 42 that is supported by a spring element 43 and that can move up and down in this adjoining corner piece part 33.
In the fully retracted position the coupling element 30 rests on this platform 42 and the spring element 43 is in a compressed position, which is clearly shown in the
Another characteristic of this first embodiment of an improved corner piece 1 according to the invention consists in that the coupling element 30 on both sides is provided with a longitudinal groove 44, which is practically complementary to the side edges 45 of the grip opening 28, more specifically on the level of the narrowed part 26 of the opening 25.
To put the coupling element 30 from the fully retracted position, shown in
The spring element 43 is not compressed hereby.
Thus, the coupling element 30 is put in the position, illustrated further in the
Afterwards, the coupling element 30 is slid over the platform 42 from the adjoining corner piece part 33 to the first corner piece part 32.
This is done in such a way that the side edges 45 of the grip opening 28 are slid in the longitudinal grooves 44 on both sides, such that the coupling part 38 protrudes maximally from the corner piece 1, whereas the coupling element 30 is solidly inserted in the narrowed part 26 of the opening 25.
Obviously in the event of a reverse movement the coupling element 30 can be put from the maximally protruding position back into the fully retracted position.
In the first embodiment of an improved corner piece 1 according to the invention a groove 47 is provided on at least one side wall 14 on the inside 45 of the hollow body 4 on the level of the first corner piece part 32.
Moreover, in this case a number of vertical supports 48 are provided laterally along the groove 47 and parallel to the side walls 14 and 15 the height G of which corresponds with the height I on the level of the bottom 49 of the groove 47.
To put the coupling element 30 from the fully retracted position, shown in the
A relative side edge 50 of the base 39 of the coupling element 30 in the groove 47 is hereby slid in the first corner piece part 32, while the base 39 rests on the vertical supports 48.
This is clearly shown for example in the
The coupling element 30 can be put from the partially protruding position back in the fully retracted position by first moving the platform 42 downward until the level of I or G corresponding to the partially protruding position, while the spring element 43 is compressed and by then sliding the coupling element 30 from the first corner piece part 32 onto the platform 42.
The invention also relates to a grip mechanism 51 that can cooperate with an improved corner piece 1 according to the invention.
Such grip mechanism 51 is meant to be able to move the aforementioned movable coupling element 30 in such an improved corner piece 1 according to the invention to the desired positions.
The invention also relates to a gripper 52 to manipulate a container 3 according to the invention.
The
In this first embodiment, the gripper 52 is provided with four grip mechanisms 51 according to the invention, only two of which are shown, whereby each grip mechanism 51 is able to cooperate with a corresponding roof corner piece 10 of a container 3 according to the invention.
Characteristic of a grip mechanism 51 according to the invention is that the grip mechanism 51 at least has gripping means 53 which can be inserted via the grip opening 28 in the hollow body 4 of the relative improved corner piece 1 according to the invention to grip the improved corner piece 1 and is provided with means 54 to move the movable coupling element 30 to the maximally protruding position, the fully retracted position and as the case may be to a partially protruding position or another position, such as the aforesaid intermediate position.
The gripping means 53 comprise at least a hammerlock with a rotatable oval end that can be inserted in the grip opening 28.
In the
The means 54 contain a protrusion 55 that can move up and down according to the vertical direction YY′ in relation to the skeleton 56 of the gripper 52 and that also can move to and fro in the horizontal direction XX′ in relation to the skeleton 56 of the gripper 52.
In order to be able to steer these movements of the protrusion 55 in the directions XX′ and YY′ and/or have them occur automatically, the grip mechanism 51 is preferably provided with control means adapted to this end and drive means not discussed in detail here and not shown in the figures.
In
Under pressure of the spring element 43, the coupling element 30 automatically takes this position, when a container 3 above is removed.
In
In the position of
By moving the protrusion 55 forward into the horizontal direction XX′ the coupling element 30 is moved to the first corner piece part 32, such that it is in the maximally protruding position.
This is shown in
Thus, it is clear that the coupling element 30 can very easily be put in the different positions by an external grip mechanism 51 that is part of a gripper 52 positioning the protrusion 55.
The followed order of the consecutive positionings in which the protrusion 55 is put is of course adapted depending on the nature of the movement the coupling element 30 in the corner piece 1 needs to undergo.
This gripper 52 is provided with eight grip mechanisms 51 that are set up according to the corner stones of two adjoining rectangles, such that with the gripper 52 two adjacent 20-foot containers 3 can be manipulated at the same time.
Every grip mechanism 51 is again provided with gripping means 53 and means 54 to move a coupling element 30 and every grip mechanism 51 can again cooperate with a corresponding roof corner piece 10 of one of the containers 3, for example to move the coupling elements 30 in question to a certain position and/or to simultaneously lift or move the containers 3.
In the example shown, the grip mechanism pairs 51 of the gripper 52 on the extreme, opposite ends 57 of the gripper 52 are also provided on arms 58 that have been applied slidably in the skeleton 56 of the gripper 52, with the intention of being able to adapt the distances J and K between the grip mechanisms 51 as a function of the dimensions of the roof framework 7 of the containers 3.
It is obvious that to grip a container 3 or to stack uncoupled containers 3 on top of each other, the coupling elements 30 of their roof corner pieces 10 need to be put in the fully retracted position or possibly in the partially protruding position if a certain guidance is desired when stacking containers 3.
For the coupled stacking of containers 3 the coupling elements 30 of their roof corner pieces 10 need to be put in the maximally protruding position
To form a bottom framework 6 of the container 3, the containers 3 according to the invention preferably have four bottom corner pieces 12 which are each provided with an opening.
On the level of the four bottom corner pieces 12, the bottom framework 6 is hereby complementary to the four coupling parts 31 of the four roof corner pieces 10 of the container 3, that is in so far that they were put in the maximally protruding position.
This should allow several such containers 3 to be stacked on top of one another in a fitting manner, while they are coupled to each other.
The coupling elements 30 of the roof corner pieces 10 in the maximally protruding position and the openings in bottom corner pieces 12, which are for example ISO-standardised bottom corner pieces 13, are according to the invention aligned to each other in such a way that identical containers 3 can be stacked on top of each other and coupled to each other and can be uncoupled again by carrying out a combined movement with a gripper 52 with one of the containers 3 consisting of an up or down movement and a rotation movement.
To this end, according to the invention, the improved corner pieces 1 which form the roof corner pieces 10 of such container 3 are oriented in relation to each other such that the lateral bulges or noses 40 on the coupling elements 30 of the roof corner pieces 1 on a first short end of the container 3 are both oriented in a first given direction, while the lateral bulges or noses 40 on the coupling elements 30 of the roof corner pieces 10 on the opposite short end of the container 3 are both oriented in an opposite direction.
In this way containers 3 can be stacked and coupled by carrying out the aforementioned combined movement with a gripper 52 and this without any manual intervention.
This set up method whereby the noses 40 of the coupling elements 30 are oriented in the opposite direction, is already common place in fully automatic “stacking cones” and fully automatic intermediary twist locks.
The external form of this improved corner piece 1 is more or less the same as the embodiment discussed above, as the improved corner piece 1 chiefly forms a hollow body 4 that also has an L-shaped structure 34 with a first beam-shaped wall part 35 and an adjoining beam-shaped wall part 36.
Indeed, the first beam-shaped wall part 35 and the adjoining beam-shaped wall part 36 have the same function as in the previously discussed embodiment system, more specifically to house a movable coupling element 30 in the different positions.
Oval openings have also been provided in the side wall 15 as well as in the front wall part 16.
However, this time there are two oval openings 22 in the adjoining wall part 36, or one more than in the previous case.
In the top part 19 as well, an opening 25 has been provided with a narrowed part 26 and a widened part 27, whereby the narrowed part 26 can serve as the grip opening 28, e.g. to grip the corner piece with a grip mechanism 51 provided with a hammerlock.
Specific for this embodiment is the characteristic that in the hollow body 4 of the improved corner piece 1 a guiding element 59 is provided over which the coupling element 30 can slide between the fully retracted position, shown in
Furthermore, in the example shown, this coupling element 30 contains two parts, more specifically an external part 60 and an internal part 61 that is surrounded by the external part 60.
The internal part 61 can be moved up and down in the external part 60.
The internal part 61 hereby forms a coupling part 31 which at its top 37 is provided with a laterally extending bulge or nose 40.
The foot 62 of the internal part 61 is formed by two legs 63 which are each made up of a flat part and which are at a certain distance from each other in order to leave an intermediate space 64.
The external part 60 of the coupling element 30 is provided with a lateral groove on both sides 65.
The guiding element 59 contains a pair of opposite edges 66 that, on the side walls 14 and 15 on the inside 46 in the hollow body 4 are provided with the improved corner piece 1 on both sides.
On both ends 67 and 68, every such edge 66 is provided with a straight piece 69.
Furthermore, the edges 66 in the intermediate part 70 follow a smooth curve.
The opposite edges 66 extend into a corresponding groove 65 of the external part 60 of the coupling element 30.
Furthermore, the guiding element 59 contains a pair of profiled upright parallel partitions 71 provided on the bottom parts 20 and 21 of the hollow body 4.
The legs 63 of the internal part 61 of the coupling element 30 can slide over these partitions 71 during a movement of the coupling element 30 between the maximally protruding position and the fully retracted position.
As is shown for example in
For example, the coupling element 30 can hereby be moved forward by a protrusion 55 on a gripper 52 or grip mechanism 51 according to the invention.
This protrusion 55 is hereby for example put against the coupling element 30 by a vertical positioning in a YY′ direction to then move the coupling element 30 by repositioning the protrusion 55 in a horizontal direction XX′, as was already illustrated earlier in the
By a reverse movement the coupling element 30 can of course be moved back from the maximally protruding position into the fully retracted position.
In an improved corner piece 1 according to the invention in this second embodiment, the coupling element 30 can also be put in a partially protruding position, as is shown in the
The coupling element 30 is hereby put from the maximally protruding position into the partially protruding position by first putting the coupling element 30 back in the fully retracted position and then moving it laterally such that the legs 63 of the internal part 61 of the coupling element 30 are no longer aligned with the profiled upright partitions 71 of the guiding element 59.
Subsequently, the coupling element 30 is put back from the adjoining corner piece part 33 to the first corner piece part 32 and thus the envisaged partially protruding position of the coupling element 30 is obtained.
The coupling element 30 can of course be put back from the partially protruding position to the maximally protruding position by a reverse movement.
The present invention is by no means limited to the embodiments, described by way of an example, of an improved corner piece 1, a container 3, a grip mechanism 51 and a gripper 52 according to the invention, but such improved corner pieces 1, containers 3, grip mechanisms 51 and grippers 52 can be realised in all kinds of forms and dimensions without departing from the scope of the invention.
Number | Date | Country | Kind |
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201605924 | Dec 2016 | BE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/IB2017/057776 | 12/11/2017 | WO | 00 |