The present invention relates to the technical field of corrosion inhibitor, and specifically relates to a corrosion inhibitor of Platanus acerifolia leaf extract and application thereof.
With the accelerated development of industrialization and urbanization, metal materials are more and more widely used in many fields such as construction, transportation, energy, and the chemical industry. However, metal materials are easily eroded by environmental factors such as atmosphere, water, and soil, resulting in corrosion and damage, which brings many problems and safety hazards to production and life. Consequently, the anti-corrosion technology of metal materials has become one of the hot demands in the current market. Currently, scientific and technological workers at home and abroad have adopted a variety of protection methods, including the development of new corrosion-resistant alloys, the use of electrochemical protection (such as cathodic protection and anodic protection), surface treatment, and the addition of corrosion inhibitors and coatings. Wherein, adding corrosion inhibitor is one of the most widely used methods, which has the advantages of less dosage, simple operation, low cost, remarkable effect, and strong versatility so that occupies an important position in various anti-corrosion methods. Most inorganic corrosion inhibitors, nitrites, and molybdates have been banned in many countries and regions due to their high biological toxicity and carcinogenicity; organic corrosion inhibitors usually require a relatively large dose to play a role, so the application is also limited; hybrid materials can be customized with good corrosion resistance and low toxicity, but the synthesis methods are usually expensive and not environmentally friendly. With the improvement of environmental awareness, the extraction of green corrosion inhibitors from natural plants has become a research hotspot in the field of anti-corrosion.
Research has shown that plant extracts are a natural green corrosion inhibitor, which has the characteristics of wide source, non-toxic, non-polluting, and low cost, and has an important position in the field of corrosion inhibitor research. At present, people have carried out a lot of research work on plant extracts, such as ginkgo leaves, luffa leaves, camphor leaves, olive leaves, and so on. The research on the use of plant extracts as environmentally friendly corrosion inhibitors is an important direction for optimal resource utilization in the future.
In view of the above technical problems, the present invention provides a corrosion inhibitor of Platanus acerifolia leaf extract and application thereof. The corrosion inhibitor of Platanus acerifolia leaf extract provided by the present invention has a good corrosion inhibition effect on copper in sulfuric acid systems, and has a good corrosion inhibition effect on steel in hydrochloric acid systems; and has more comprehensive and superior anti-corrosion performance, which can meet the anti-corrosion requirements of different materials.
The present invention is realized by the following technical scheme:
The preparation method for the corrosion inhibitor of Platanus acerifolia leaf extract is as follows:
Further, the drying step is carried out in the oven, the drying temperature is 328˜338K, and the drying time is 36˜48 h.
Further, the mass fraction of the ethanol aqueous solution used is 30˜40%; the solid-liquid ratio of the powder of Platanus acerifolia leaf and the ethanol aqueous solution is (30-50): 1000, unit g/mL.
Further, the temperature of heating and stirring is 333˜343K; the soaking time is 1˜3 h; the refrigeration time is 12˜24 h; the freeze-drying temperature is 53K and the freeze-drying time is 20˜28 h.
An application of a corrosion inhibitor of Platanus acerifolia leaf extract, wherein Platanus acerifolia leaf extract is used as a corrosion inhibitor for copper or steel in an acid solution.
Further, the Platanus acerifolia leaf extract is used as a corrosion inhibitor for copper in sulfuric acid solution, or the Platanus acerifolia leaf extract is used as a corrosion inhibitor for steel in hydrochloric acid solution.
Further, when the Platanus acerifolia leaf extract is used as a corrosion inhibitor for copper in sulfuric acid solution, the Platanus acerifolia leaf extract is added into sulfuric acid solution to obtain the inhibition test solution; the concentration of the sulfuric acid solution used is 0.1-1M; in the inhibition test solution, the concentration of Platanus acerifolia leaf extract is 100-400 mg/L;
Further, when the Platanus acerifolia leaf extract is used as a corrosion inhibitor for steel in hydrochloric acid solution, the Platanus acerifolia leaf extract is added into the hydrochloric acid solution to obtain the inhibition test solution; the concentration of the hydrochloric acid solution used is 0.01-2M; in the inhibition test solution, the concentration of Platanus acerifolia leaf extract is 50-400 mg/L;
Further, the Platanus acerifolia leaf extract is used as a corrosion inhibitor for Q235, X60, X70, and N80 carbon steel in hydrochloric acid solution.
Further, when the Platanus acerifolia leaf extract is used as a corrosion inhibitor for Q235 steel in hydrochloric acid solution, the inhibition efficiency is up to 93.1%.
In this invention, the Platanus acerifolia leaf extract is used as a corrosion inhibitor for copper and steel, compared with other plant extracts, the components of Platanus acerifolia leaf are more abundant, and a large number of flavonoid compounds and oligopeptides are effective components with corrosion inhibition. The flavonoid compounds contained in the Platanus acerifolia leaf extract include: 5,8-dihydroxy-2-(2-phenylethyl), astragalin, biondnoid, hyperoside, licochalcone A, pinocembrin, procyanidin B1; the oligopeptides contained in the Platanus acerifolia leaf extract include: cyclic (tyrosine-leucine) dipeptide, cyclic (L-phenylalanyl-L-phenylalanyl), docosanoic acid.
Wherein, flavonoid compounds have super delocalization, complete π bond conjugated system, strong coordination oxygen atoms, and suitable spatial configuration, the adsorption active center of flavonoid compounds on the metal surface is the parent skeleton of flavonoids, and the adsorption mode is ‘horizontal adsorption’, which makes it easy to form chelating ligands with metals, and has great application potential in the field of anti-corrosion; in the present invention, the flavonoid compounds and the oligopeptides form a nitrogen-carbon protective film on the copper and carbon steel substrate through the donor-acceptor interaction of the reaction site, blocking the direct contact of the corrosion medium with the steel surface, thereby achieving the effect of slowing down the corrosion.
The beneficial technical effect of the present invention is:
In order to make the objective, technical solution, and advantages of the present invention clearer and more specific, the present invention will be further described in detail below with reference to accompanying drawings and examples. It should be understood that the specific examples described herein are merely illustrative of the present invention and are not intended to limit the present invention.
On the contrary, the intention is to cover all alternatives, modifications, equivalents, and alternatives falling within the spirit and scope of the present invention as defined by the claims. Furthermore, in the following detailed description of the present invention, numerous specific details are set forth in order to provide a thorough understanding of the present invention. A full appreciation of the invention can be gained by those skilled in the art without the description of the details.
A corrosion inhibitor of Platanus acerifolia leaf extract, the active components of the corrosion inhibitor of Platanus acerifolia leaf extract include: flavonoid compounds and oligopeptides;
In this example, the corrosion inhibitor of Platanus acerifolia leaf extract is in powder form; the preparation method for the corrosion inhibitor of Platanus acerifolia leaf extract is as follows:
Specifically, the Platanus acerifolia leaves used in this invention are collected from Platanus acerifolia.
Specifically, the Platanus acerifolia leaf is cleaned with ultrapure water, and then dried in an oven at 328˜338K (preferably 333K) for 36˜48 h (preferably 40 h). Then ground into powder and sieved with a sieve with a pore size of 1.25 mm to obtain dry leaf powder; the 30-50 g dry leaf powder after grinding is added to 1000 mL ethanol aqueous solution with a mass fraction of 30-40%, heated and stirred in a magnetic stirrer and soaked, the temperature of heating and stirring is 333-343K; the soaking time is 1˜3 h; then the vacuum filtration device is used to remove the Platanus acerifolia leaf residue, and the filtered solution is placed in a glass container and refrigerated in a refrigerator for 12˜24 h (preferably 18 h); finally, the extract obtained by vacuum freeze-drying is freeze-dried with a vacuum freeze-drying machine, the freeze-drying temperature is 53K and the freeze-drying time is 20˜28 h; the corrosion inhibitor (brown solid) of Platanus acerifolia leaf extract is obtained.
The present invention also provides an application of a corrosion inhibitor of Platanus acerifolia leaf extract, the Platanus acerifolia leaf extract is used as a corrosion inhibitor for copper in sulfuric acid solution, or the Platanus acerifolia leaf extract is used as a corrosion inhibitor for steel in hydrochloric acid solution.
Specifically, when the Platanus acerifolia leaf extract is used as a corrosion inhibitor for copper in sulfuric acid solution, the Platanus acerifolia leaf extract is added into sulfuric acid solution to obtain the inhibition test solution; the concentration of the sulfuric acid solution used is 0.1-1M; in the inhibition test solution, the concentration of Platanus acerifolia leaf extract is 100-400 mg/L. When the Platanus acerifolia leaf extract is used as a corrosion inhibitor for copper in sulfuric acid solution, the inhibition efficiency is up to 96.7%.
In this example, when the Platanus acerifolia leaf extract used as a corrosion inhibitor for steel in hydrochloric acid solution, the Platanus acerifolia leaf extract is added into the hydrochloric acid solution to obtain the inhibition test solution; the concentration of the hydrochloric acid solution used is 0.01-2M; in the inhibition test solution, the concentration of Platanus acerifolia leaf extract is 50-400 mg/L.
Specifically, the Platanus acerifolia leaf extract is used as a corrosion inhibitor for Q235, X60, X70, and N80 carbon steel in hydrochloric acid solution; when the Platanus acerifolia leaf extract is used as a corrosion inhibitor for Q235 steel in hydrochloric acid solution, the inhibition efficiency is up to 93.1%.
The specific experimental process of the Platanus acerifolia leaf extract is used as a corrosion inhibitor for copper in sulfuric acid solution is as follows:
the cut copper sheet (2 cm×2 cm×0.2 cm) is placed in a self-made oil removal solution heated to 70° C. for 10 min, the oil stain on the surface of the copper sheet is removed by emulsification and saponification of the oil with a hot alkali solution, and then the copper sheet is immersed in deionized water for 10 min to obtain an oil-free copper sheet; after that, the copper sheet is placed in 125 ml/L HCl for 10 min, and the oxide film on the surface of the copper sheet is removed by hydrochloric acid solution, then the copper sheet is immersed in deionized water for 10 min to remove the residual hydrochloric acid solution on the surface of the copper sheet; finally, the copper sheet is washed in ultrasonic ethanol solution for 10 min, and the ultrasonic cavitation is used to accelerate the removal of the dirt layer on the surface of the copper sheet, so as to obtain a clean and oil-free copper sheet. In the electrochemical process, the acid solution is 0.5M sulfuric acid solution, which was prepared from concentrated sulfuric acid (98%) and ultrapure water. The Platanus acerifolia leaf extract is added to 0.5M sulfuric acid solution to obtain 100 mg/L, 200 mg/L, 300 mg/L, and 400 mg/L Platanus acerifolia leaf extract solutions, respectively.
Electrochemical impedance spectroscopy (EIS) is performed on an electrochemical workstation (CHI660E, Shanghai Chenhua Instrument Co., Ltd.), the electrode is a saturated calomel electrode (SCE), the counter electrode is a platinum sheet, and the copper sheet sample is a working electrode (working area 1×1 cm2). The scanning frequency range is 10−2 Hz˜105 Hz, and the EIS data are fitted by Zsimpwin software, the corresponding inhibition efficiency (n) is calculated according to Formula (1-1):
where, icorr and icorr,0 represent the corrosion current densities of the experimental groups with and without the Platanus acerifolia leaf extract, respectively.
the pretreated copper sample (0.5 cm×0.5 cm×0.5 cm) is immersed in 0.5M sulfuric acid solution without Platanus acerifolia leaf extract and with 300 mg/L Platanus acerifolia leaf extract, respectively, and the FE-SEM test is performed after immersed for 6 h at 298K.
In order to study the surface properties of the copper electrode and the kinetic process of the adsorption of the Platanus acerifolia leaf extract on the copper surface, the copper electrode is tested by electrochemical impedance measurement at 298 K in different concentrations of the Platanus acerifolia leaf extract.
The EIS parameters are fitted by the conventional equivalent circuit diagram, and the fitted parameters are shown in Table 2. It can be clearly found that with the increase of the concentration of Platanus acerifolia leaf extract, the Qf and Qd1 values decrease significantly with the increase of Platanus acerifolia leaf extract, and reach the minimum at the concentration of 300 mg/L. The decrease in Qf and Qd1 values is due to the fact that the Platanus acerifolia leaf extract forms a tight and orderly protective film, which replaces the water molecules on the copper surface and adsorbs on the copper surface, thus reducing the area of the copper electrode exposed to the corrosive environment. The Rct and Rf values increased with the increase of the concentration of the Platanus acerifolia leaf extract, and reached the maximum at the concentration of 300 mg/L, indicating that the adsorption of the Platanus acerifolia leaf extract on the copper surface hindered the transfer of charge. Therefore, the electrochemical impedance spectroscopy data can strongly prove that the Platanus acerifolia leaf extract has high corrosion inhibition performance.
The specific experimental process of the Platanus acerifolia leaf extract is used as a corrosion inhibitor for steel in hydrochloric acid solution is as follows:
five different corrosion inhibition systems are designed to examine the corrosion inhibition effect of Platanus acerifolia leaf extract and the effect of different concentrations on the corrosion inhibition performance. 1M HCl (0.01-2M HCl) solution as the solvent, respectively prepare the solutions containing 0, 50, 100, 200, and 400 mg/L Platanus acerifolia leaf extract as the inhibition test system.
The metal material used in the present invention is Q235 carbon steel with a purity of 99.8%. The size of the electrochemical sample is 1 cm×1 cm×1 cm, except for the working surface (the working area is 1×1 cm2), other parts are sealed and cured with epoxy resin to make electrodes.
the electrochemical test is carried out on the Gamry Reference 600+ electrochemical workstation, using a classic three-electrode system, in which the treated Q235 carbon steel is used as the working electrode, the 1 cm2 platinum sheet is used as the counter electrode, and the saturated calomel electrode is used as the reference electrode. Before each experiment, the working electrodes are polished with a series of different grades of sandpaper (400,800,1200 and 2000), washed with distilled water, and degreased with acetone. Tests are carried out in temperature-controlled water baths at 308K and 318K. First, the working electrode is immersed in the test solution for 1800 seconds to obtain a stable open circuit potential. Then the electrochemical impedance spectroscopy (EIS) test is carried out, a sine wave of ±5 mV is applied to the open circuit potential as an AC signal, and the scanning frequency range is 10−2˜105 Hz, the experimental data are fitted by ZsimDemo fitting software. Finally, the potential dynamic polarization curve is recorded at a scanning rate of 2 mV/s, and the open circuit potential is set to positive and negative 250 mV.
Electrochemical impedance spectroscopy tests were performed at 308K and 318K temperatures to illustrate the kinetic characteristics of the electrochemical process of Q235 steel in 1M HCl solution and the corrosion inhibition effect after the addition of Platanus acerifolia leaf extract, the obtained Nyquist diagrams are shown in
The impedance data of the Q235 steel electrode in 1M HCl solution are fitted by Zsimpwin software, the equivalent circuit is shown in
where Y0 is the film value of CPE, ω is the angular frequency, j is the imaginary number (j2=−1), and n is the dispersion effect index, reflecting the inhomogeneity of the electrode surface. When n is different values of −1, 0, 0.5 and 1, CPE represents different components, which can be regarded as inductance, resistance, Warburg impedance, and capacitance.
It can be seen from the data in Table 3 and Table 4 that the values of charge transfer resistance Rct and film resistance Rf increase with the increase of the concentration of Platanus acerifolia leaf extract, that is, the resistance of corrosion behavior increases, showing better corrosion inhibition performance. In addition, the value of Cd1 showed a decreasing trend with the increase of corrosion inhibitor concentration, indicating the adsorption behavior of corrosion inhibitor molecules on the surface of metal copper. It can be explained by the following expression:
where, ε and ε0 represent the dielectric constant and vacuum dielectric constant, respectively. S represents the effective area of the working electrode, d represents the thickness of the electric double layer, and its value is variable. It can be seen from Table 3 and Table 4 that with the increase of the concentration of Platanus acerifolia leaf extract, the value of Cd1 decreases gradually, which is attributed to the fact that the water molecules on the steel surface are replaced by the corrosion inhibitor molecules. Because the volume of corrosion inhibitor molecules is larger than that of water molecules, and the dielectric constant is smaller than that of water, the thickness of the electric double layer increases and the local dielectric constant decreases. In addition, the S value decreases with the adsorption of the Platanus acerifolia leaf extract molecules on the steel substrate, these elements together promote the reduction of Cd1 and provide significant support for the development of barrier films to protect steel. The inhibition efficiency η can be determined by Equation (2-3):
where, Rp and Rp,0 are the polarization resistances without and with Platanus acerifolia leaf extract in 1M hydrochloric acid solution, respectively. It can be seen from Table 3 and Table 4 that the inhibition efficiency n increases with the increase of the concentration of the Platanus acerifolia leaf extract, and the slow release efficiency at 318K is lower than that at 308K, which means that the high-temperature accelerates the corrosion.
the polarization test of the Q235 steel electrode was carried out in 1M hydrochloric acid without and with different concentrations of Platanus acerifolia leaf extract at 308K and 318K, the results of anodic and cathodic polarization curves are shown in
where, icorr,0, and icorr refer to the corrosion current density without and with Platanus acerifolia leaf extract, respectively. From
the surface morphology of Q235 steel Is analyzed by field emission scanning electron microscope (ZEISS MERLIN COMPACT). Before the test, the surface of Q235 steel needs to be polished in sequence by 500 to 5000 mesh water phase sandpaper, and the six sides are polished to a smooth surface like a mirror. After that, the ultrasonically cleaned in deionized water and anhydrous ethanol solution are carried out, respectively, and finally, the surface is dried by cold air for later use. The treated Q235 steel is immersed in 1M HCl solution without and with 400 mg/L Platanus acerifolia leaf extract at 308K and 318K (273-373K) for 4 hours, respectively. After the soaking is completed, deionized water and anhydrous ethanol are used for ultrasonication in turn, and cold air drying is used for detection.
The above examples are merely preferred examples of the present invention, but are not intended to limit the present invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the disclosure should fall within the scope of protection of the present invention.
Number | Date | Country | Kind |
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202310818879X | Jul 2023 | CN | national |