The present invention relates to steel stud building wall systems and especially to an apparatus for stabilizing steel studs to prevent lateral movement and torsion in such systems.
Many buildings are constructed with steel stud wall framing. When a wall is built with any kind of stud, wood or steel, it is generally desirable to fix sequential studs relative to each other against lateral movement and torsion. In steel-stud walls, an elongated steel bridging member is typically inserted horizontally through pre-punched openings in a series of vertical studs for this purpose. Steel studs have excellent columnar strength when they are straight, but a significant portion of that strength is lost if the studs are twisted. Because steel studs are particularly vulnerable to torsion, the bridging members, which are typically channel-shaped and have a horizontal web and two vertical side flanges, are made to closely fit the openings in the vertical studs in order to maximize torque resistance. In additional to mechanical torque, metal studs can twist or bend in response to the heat of a fire when the drywall sheathing, which acts as a firebreak, is destroyed. When metal studs twist or bend, they lose their weight-bearing capacity, multiplying the damage caused directly by fire.
While channel-shaped bridging members closely received in the openings can help restrain the studs from twisting, some twisting can still occur and the studs can still shift or bend parallel to the wall. A variety of sheet metal brackets, beginning with a simple right angle, are used with channel-shaped bridging members to prevent this shifting or bending. These brackets can be connected to the studs and the bridging member by means of separate fasteners, interlocking sections built into the bracket, or a combination of fasteners and interlocking forms.
The prior art also includes short bridging members that span only adjacent studs and have ends tailored for fastening to the wall studs and/or to each other through extensions that are inserted through the openings in the wall studs. These bridging members are typically a fixed length. U.S. Pat. No. 6,164,028, granted to John P. Hughes, teaches a system of connecting such short bridging members by forming one end of the web of each bridging member to extend through the opening in the stud and to closely receive the central web of the stud on both sides, and then attach to the end of another bridging member.
The prior art also includes elongated bridging members with a series of slots that allow the bridging member to not only be inserted through the openings in the wall studs but also mate with the central web of the wall studs on either side of the openings. U.S. Pat. No. 7,168,219, granted to William L. Elderson, teaches such bridging members.
It is an object of the present invention to provide bridging members that can be installed quickly in a variety of wall environments and that can form a strong connection that resists both lateral and torsional loads.
The present invention provides a bridging member that when used in series with other bridging members firmly connects and stabilizes a building wall made up of steel studs. The bridging members pass through openings in each of the studs in the section of the wall. The bridging members are designed to keep the studs in alignment along the length of the wall when they are installed through the studs.
The present invention provides a bridging member with mounting sections having notches that interlock with the central web of a wall stud to provide torsional rigidity. The notches are braced by the body of the bridging member, allowing the notches to resist substantially high loads.
In the present invention, a first stud and additional laterally spaced studs are connected and braced by at least a first bridging member and possibly a second. The studs are provided with a front face and an opposite face disposed laterally therefrom on the opposed face with an opening therethrough that communicates between the front face and the opposite face. The additional studs are disposed substantially parallel to and spaced selected distances away from the first stud.
In the present invention, at least one bridging member is provided to engage and be received through the openings in the first and second studs respectively, and preferably more than two studs. The bridging member has a longitudinal, central axis with multiple mounting sections along the longitudinal, central axis and opposed first and second end sections along the longitudinal, central axis. The mounting sections of the bridging member are received in the openings of the studs. The bridging members are channel-shaped throughout their longitudinal length, having a web and flaring side walls. The flaring side walls are disposed at non-orthogonal angles to the web and flare outwardly from the web. Connected to the flaring side walls are outer flanges that are generally parallel to the web of the bridging member and are preferably in alignment with each other.
The first end section of an additional bridging member is available to overlap and be connected to the second end section of the first bridging member made according to the present invention. The first end section of the first bridging member is available to overlap and be connected to the second end section of another bridging member.
According to the present invention, the bridging members making the connections between the plurality of studs are provided with multiple mounting sections. Each mounting section has a first body part and a second body part connected thereto by means of a neck which can fit through the opening in a stud. The first and second body parts each have a first inner edge with a first web interface portion and a second web interface portion, and when the bridging member engages a wall stud the first inner edges of the first and second body parts contact or are disposed closely adjacent to the central web of a stud on the opposed faces of the stud.
The present invention employs a bridging connector with longitudinally-offset notches that create a tighter interface with the central web of the wall stud and therefore result in improved performance in the connection.
In one embodiment of the present invention, the first and second body parts on either side of the neck are similarly shaped. According to the present invention, the shape of the first and second ends of the bridging members are substantially similar to the mounting sections.
In one embodiment of the present invention, the notches of the mounting section are formed with a shape that makes for a stronger die punch that will last longer. The inner edges of the first and second body parts are formed with sections having a curved arc such that the punch can be larger and is thus stronger. The inner edges of the first and second bodies of the notches can also be shaped so that one of the first and second inner edges flares outwardly as it nears the outer end of the notch. This feature makes it easier to engage the notches with the central web of the stud.
The present invention also encompasses making the connection between a plurality of studs with one or more of the bridging members of the present invention, wherein the first body parts of one or more bridging members are placed adjacent the central web of a plurality of wall studs so that the first inner edges of the first body parts are adjacent the central web of the studs.
According to the present invention, the bridging member can be a variety of lengths. Preferably, the mounting sections are provided at selected locations along the bridging members that correspond to spanning standard spacings between adjacent studs.
The interlocking connection between the bridging members and the wall studs allow the bridging members to be firmly connected to the wall studs without the use of fasteners.
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In the preferred embodiment, the bridging members 19 and 219 are identical. Preferably, the first and second end sections 5 and 25, 205 and 225 of the first and second bridging members 19 and 219 are provided with channel shaped portions and the end sections nestingly engage. As shown in the drawings the second end sections 25 and 225 can be received within the first end sections 5 and 205 or vice versa. Preferably, the bridging members 19 and 219 are channel-shaped throughout their longitudinal length, having a web 71 and flaring side walls 72 and 73. The flaring side walls 72 and 73 are disposed at non-orthogonal angles to the web 71 and flare outwardly from the web 71. Connected to the flaring side walls 72 and 73 are outer flanges 74 and 75 that are preferably generally parallel to the web 71 and are preferably in alignment with each other, although the outer flanges can be offset from each other and need not be parallel.
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Preferably, the first and second bridging members 19 and 219 are made of 18 or 22 gage sheet metal, and the sheet metal of the first and second bodies 20 and 26, and 220 and 226, and the first and second ends 5 and 25, and 205 and 225 of the bridging members 19 and 219 can be embossed in order to stiffen the bridging members 19 and 219.
Preferably, the first body 20 and a second body 26 of the bridging members 19 are joined by a neck 32.
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Preferably, the neck 32 passes through the elongated opening 8 in the central web 53 of the wall stud 2. The first web interface portion 24 and the second web interface portion 25 of the first inner edge 23 of the first body 20 preferably interface with either the front face 6 or the opposite face 7 of the central web 53 of the wall stud 2. The first web interface portion 30 and the second web interface portion 31 of the first inner edge 29 of the second body 26 preferably interface with the other of the front face 6 and the opposite face 7 of the central web 53 of the wall stud 2. The neck 32 preferably is almost as wide as the typical elongate opening 8. Preferably, the first inner edges 23 and 29 of the most preferred embodiment is substantially wider than the opening 8 in central web 53 of the wall stud 2.
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The first and second side flanges 35 and 36 of the bridging member 19 of the present invention buttress the central web 53 where they interface with the central web 43. The first and second side flanges 35 and 36 are preferably straight. The first and second side flanges 35 and 36 can also be curved. The first and second side flanges 35 and 36, preferably project at an angle to the outer flanges 74 and 75 and are bent from the outer flanges 74 and 75.
Preferably, the connection 1 of the present invention is formed according to the following steps. First, a first bridging member 19 is preferably inserted through the elongated openings 8 and 208 in the central webs 3 and 203 of the vertical wall studs 2 and 202. Preferably, while it is being inserted, the bridging connector 19 is positioned so that the neck 32 of the bridging connector 19 is not orthogonal to the first and second elongated portions 66 and 67 of the elongated opening 8. Preferably, the bridging member 19 is rotated so that the neck 32 is orthogonal to the first and second elongated portions 66 and 67 of the elongated opening 8, the first web interface portion 24 and the second web interface portion 25 of the first inner edge 23 interface with the central web 3 of the wall stud 2, and the first web interface portion 30 and the second web interface portion 31 of the first inner edge 29 interface with the central web 3 of the wall stud 2. The first end section 5 of the first bridging member 19 can be connected to the second connecting section 225 of a second bridging member 219 which is received with one of its mounting sections 204 engaging the first stud 2.
The preferred fasteners 81 for joining the bridging members 19 and 219 are metal screws 81, as shown in
It is possible to use additional fasteners 81 and have additional fastener openings 82 elsewhere on the bridging member 19. Other attachments, with or without separate fasteners 81, welds, or the like are possible between the bridging members 19 and 219, but it is desirable to use the minimum number of fasteners 81 because this saves time and material and related costs.
In the preferred embodiment, the bracing members 19 and 219 are designed to attach to multiple studs 2 and 202 and to interconnect the studs 2 and 202.
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Number | Date | Country | |
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20170191254 A1 | Jul 2017 | US |
Number | Date | Country | |
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62406346 | Oct 2016 | US |
Number | Date | Country | |
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Parent | 13802676 | Mar 2013 | US |
Child | 15450878 | US |