The present invention relates to a corrugated cardboard box making device, a box making method, and a box making and processing method.
Recently, mail order sales and the like have flourished, and according to this, the amount of the corrugated cardboard used has also increased. In addition, with regard to a size of the corrugated cardboard, a small-sized corrugated cardboard is also used in accordance with an increase of personal consumption.
In the case of the small-sized corrugated cardboard, it is more difficult to control the posture of a box during box making in comparison to a large-sized corrugated cardboard. In addition, control of box sealing (sealing) with an adhesive tape also becomes difficult.
For example, as one relating to satisfactory bottom assembly, Patent Document 1 can be exemplified.
Patent Document
Patent Document 1: JP-A-2019-89270
A main object of the invention is to provide a corrugated cardboard box making device, a box making method, and a box making and processing method which are suitable for box making of a small-sized corrugated cardboard box.
According to an aspect of the invention, there is provided a corrugated cardboard box making device for making a corrugated cardboard box in which upper and lower sides are opened, including:
a stocker that holds a plurality of folded original boxes of corrugated cardboard boxes in a state in which the plurality of folded original boxes are placed in such a way that upper and lower sides thereof are positioned along a vertical direction and are stacked next to each other;
a development unit that is provided on an upstream side in a conveyance direction substantially orthogonal to a stacking direction of the original box;
a folding unit that folds a lower portion of the box developed at the upstream side in the conveyance direction;
a feeding unit that feeds the box from the upstream side to a downstream side in the conveyance direction;
a conveying belt unit that conveys the box to the downstream side while pressing both side surfaces of the box fed by the feeding unit; and
a sticking unit that sticks an adhesive tape to a bottom portion of the box in a conveyance region of the conveying belt unit.
According to another aspect of the invention, there is provided a corrugated cardboard box making device for making a corrugated cardboard box in which upper and lower sides are opened, including:
a stocker that holds a plurality of folded original boxes of corrugated cardboard boxes in a state in which the plurality of folded original boxes are placed in such a way that upper and lower sides thereof are positioned along a vertical direction and are stacked next to each other;
a development unit that is provided on an upstream side in a conveyance direction substantially orthogonal to a stacking direction of the original box, and develops the original box by moving one side surface of the original box from a first side that is the stocker side to a second side spaced apart from the first side in order for each opening to be formed on the upper and lower sides;
a folding unit that folds a lower portion of the opened box developed at the upstream side in the conveyance direction;
a feeding unit that feeds the box from the upstream side to a downstream side in the conveyance direction;
a conveying belt unit that conveys the opened box to the downstream side while pressing both side surfaces of the opened box fed by the feeding unit; and
a sticking unit that sticks an adhesive tape to a bottom portion of the box in a conveyance region of the conveying belt unit,
in which in the original box, portions corresponding to front and rear inner flaps and portions corresponding to right and left outer flaps are integrated in at least one of an upward surface and a downward surface in a box height, and
the development unit includes an air suction pad that suctions the portions corresponding to the outer flaps of the original box as the one side surface and reciprocates between the first side and the second side.
According to still another aspect of the invention, there is provided a corrugated cardboard box making method for making a corrugated cardboard box in which upper and lower sides are opened, including:
a process of holding a plurality of folded original boxes of corrugated cardboard boxes in a state in which the plurality of folded original boxes are placed in such a way that upper and lower sides thereof are positioned along a vertical direction and are stacked next to each other by a stocker;
a process of developing the original box by moving one side surface of the original box from a first side that is the stocker side to a second side spaced apart from the first side in order for each opening to be formed on the upper and lower sides by a development unit provided on an upstream side in a conveyance direction substantially orthogonal to a stacking direction of the original box;
a process of folding a lower portion of the opened box developed at the upstream side in the conveyance direction by a folding unit;
a process of feeding the box from the upstream side to a downstream side in the conveyance direction by a feeding unit;
a process of conveying the opened box to the downstream side while pressing both side surfaces of the opened box fed by the feeding unit by a conveying belt unit; and
a process of sticking an adhesive tape to a bottom portion of the box in a conveyance region of the conveying belt unit by a sticking unit.
According to still another aspect of the invention, there is provided a corrugated cardboard box making and processing method, for making a corrugated cardboard box in which upper and lower sides are opened, including:
a process of holding a plurality of folded original boxes of corrugated cardboard boxes in a state in which the plurality of folded original boxes are placed in such a way that upper and lower sides thereof are positioned along a vertical direction and are stacked next to each other by a stocker;
a process of developing the original box by moving one side surface of the original box from a first side that is the stocker side to a second side spaced apart from the first side in order for each opening to be formed on the upper and lower sides by a development unit provided on an upstream side in a conveyance direction substantially orthogonal to a stacking direction of the original box;
a process of folding a lower portion of the opened box developed at the upstream side in the conveyance direction by a folding unit;
a process of feeding the box from the upstream side to a downstream side in the conveyance direction by a feeding unit;
a process of conveying the opened box to the downstream side while pressing both side surfaces of the opened box fed by the feeding unit by a conveying belt unit;
a process of sticking an adhesive tape to a bottom portion of the box in a conveyance region of the conveying belt unit by a sticking unit;
a process of accommodating an accommodation object in the resulting corrugated cardboard box;
a process of sealing an upper surface of the corrugated cardboard box into which the accommodation object is accommodated with an adhesive tape;
a process of sticking a receiver's name label to the corrugated cardboard box; and
a reading process of reading information of the receiver's name label, in this order.
According to the invention, it is possible to provide a box making device and a box making method which are suitable for box making of a small-sized corrugated cardboard box.
Hereinafter, an embodiment of the invention will be described.
A box making device illustrated in the embodiment is suitable for a thin corrugated cardboard box having a small height, and is also applicable to box making of a corrugated cardboard box (hereinafter, also referred to as “connected flap type corrugated cardboard box”) in which flaps are not provided and upper and lower lids are folded to be described later, for example, as a development example of Japanese Utility Model Registration No. 3139567 in addition to a folded corrugated cardboard box (hereinafter, also referred to as “flap separation type corrugated cardboard box”) in which flaps are folded on upper and lower sides.
Accordingly, the box making device of the invention may be a dual-purpose device in addition to a dedicated device of one of the “flap separation type corrugated cardboard box” and the “connected flap type corrugated cardboard box”.
An overview of the corrugated cardboard box making device of this embodiment is typically illustrated in
The box making device for making a corrugated cardboard box in which upper and lower sides are opened includes a stocker 1 that holds a plurality of folded original boxes 10 of the corrugated cardboard boxes in a state in which the plurality of folded original boxes are placed in such a way that upper and lower sides thereof are positioned along a vertical direction and are stacked next to each other.
As the stocker 1, a stocker having a known structure can be used as is.
In
A development unit 20 is provided on an upstream side in a conveyance direction X substantially orthogonal to a stacking direction Y of the original box 10.
Further, a folding unit 30 that folds a lower portion of a box B developed at an upstream portion in the conveyance direction X is provided, and a feeding unit 40 that feeds the box B from the upstream side to the downstream side in the conveyance direction X is provided.
A conveying belt unit 50 that conveys the box B to the downstream side while pressing both side surfaces of the box B fed by the feeding unit 40 is provided, and a sticking unit 60 that sticks an adhesive tape to the bottom portion of the box B in a conveyance region of the conveying belt unit 50 is provided.
Next, a specific example will be described.
The development unit 20 is configured to advance, and to recede after suctioning one side surface of the original box 10, and includes an appropriate number of air suction pads 21 reciprocating between a first side as a suction side and a second side as a receding side. A holding plate 22 is preferably provided to retain an elevation state by regulating one side surface of the suctioned original box 10. An appropriate movement mechanism can be used for the reciprocal movement, and a motor, a linear actuator, or the like can be used in addition to a cylinder.
As the folding unit 30 that folds a lower portion, for example, flaps of the developed box B at an upstream portion in the conveyance direction X, a known folding unit can be used.
Although being developed by the development unit 20 as illustrated in
At a point of time at which the preprocessing by the flap flip-up bar 31 is terminated, each of a plurality of the outer flips of a plurality of the side portions is folded due to rising of a folding roll 32.
At this time, as illustrated also in
The folding roll 32 is held to an appropriate arm (not illustrated) to freely rotate, and the arm can be configured to cause the arm to perform an undulation movement.
As an undulation movement mechanism of the folding roll 32 and the pressing arm 33, a motor, a linear actuator, or the like can be used in addition to a cylinder.
As the feeding unit 40 that feeds the box from the upstream side to the downstream side in the conveyance direction X, a known feeding unit can be used.
At a point of time at which development of the box B is completed by the development unit 20, the feeding unit 40 of this embodiment advances along the conveyance direction X from a stand-by state after receding, and feeds a rear side of the developed box to a forward side.
A feeding plate 41 is provided for the feeding. Further, an appropriate number of air suction pads 42 are preferably provided to hold a rear surface of the box B and retain the right angle of the box in association with the development unit 20.
An appropriate movement mechanism can be used for reciprocal movement of the feeding plate 41 and the suction pad 42, and a motor, a linear actuator, or the like can be used in addition to a cylinder.
The box B fed by the feeding unit 40 is conveyed between conveying belt units 50 and 50 by the feeding unit 40.
As the conveying belt units 50, a known conveying belt unit can be used. The conveying belt units 50 of this embodiment are wound around an appropriate number of conveying roller 51. As illustrated in
The box B is conveyed to the downstream side while both side surfaces are pressed by the conveying belt units 50 and 50. The sticking unit 60 that sticks an adhesive tape 61 to the bottom portion of the box B is provided on a downward side of a conveyance region of the conveying belt unit 50.
As the sticking unit 60, a known unit can be used.
Since the conveying belt 52 is provided with a downward gradient at the angle θ (the angle θ is preferably 2° to 10°) toward a downstream side in the conveyance direction X, the box B that is conveyed is sequentially pushed down to a downward side. Accordingly, when sticking the adhesive tape 61 to the bottom portion of the box B by the sticking unit 60, a lower flap of the box B enters a state of being folded at the right angle with respect to the side surface (shape retention is high), and the adhesive tape 61 can be normally stuck.
Particularly, in the case of a box with a low height, a length 61t extending to front and rear surfaces of the adhesive tape becomes short (refer to
On the other hand, as described above, although being developed by the development unit 20 as illustrated in
Here, as described above, one of the side surfaces of the box B is supported by the development unit 20 including the air suction pads 21 and the holding plate 22 that regulates the one side surface of the suctioned original box 10 to retain the elevation state, and the rear surface of the box B is supported by the feeding unit 40 including the air suction pads 42 and the feeding plate 41. In this aspect, the box B can be retained in a right-angled rectangular parallelepiped shape, and thus this aspect is preferable.
On the other hand, even when the side surfaces and the rear surface can be regulated at the right angle, the box developed by the development unit 20 tends to be a parallelogram.
Here, as illustrated in
Further, in accordance with the tendency of being the parallelogram, a front edge of a lower outer flap b1 on the first side as the stocker 1 side tends to protrude forward in comparison to the front surface of the box B as illustrated in
Here, it is preferable to provide a regulation unit 70 that vertically moves up and down at a position facing the front edge of the lower outer flap b1 on the first side as the stocker 1 side. As the regulation unit 70, for example, a plate having an illustrated shape can be used, and a cylinder, a vertical movement mechanism by a linear actuator, an undulation mechanism by a plate rotation with a motor, and the like can be used for the vertical up and down movement.
After the box B is fed to a forward side by the feeding unit 40, and the front edge of the lower outer flap b1 comes into contact with the regulation unit 70, if feeding of the box B continues for a very short time while maintaining the contact state, the front edge of the lower flap b1 recedes, or the entirety of the box is corrected to the right angle.
At a correction termination point of time, the regulation unit 70 sinks downward.
Irregular sealing is prevented and normal sealing with the adhesive tape becomes possible by the regulation unit 70.
Note that, although the regulation unit 70 may also be provided on the second side, it is difficult to secure installation space in box making of a small box, and it is confirmed that installation on only the first side as the stocker 1 side is sufficient.
In a small box (or a thin box) having a low box height, a short length, and a short width, it is important for upper and lower opening edges in a development state to be horizontally retained, the box B has a rectangular parallelepiped shape, and the box B not to be inclined for the subsequent sealing.
Here, it is preferable that, as illustrated in
A movement mechanism such as a cylinder, a motor, and a linear actuator can be used for reciprocal movement of the first side correction unit 80 in a conveyance direction.
In the first side correction unit 80, a surface facing the upper outer flap may have a plate shape, and an appropriate number of air suction pads 81 can be provided, as necessary. When using the air suction pad 81, right and left surfaces can be retained in a state of being developed to the first side and the second side, and thus shaping of right-angled tubular box becomes easy.
In addition, it is preferable to provide a lower edge correction unit 90 that horizontally retains a level of an opening edge at a lower side of the box on an upstream portion in the conveyance direction after the original box 10 has been moved from the stocker 1 to the conveying line side by the development unit 20.
Particularly, in the case of the “flap separation type corrugated cardboard box”, since the lower flap is likely to be bent and the shape is likely to collapse in a vertical direction, the lower edge correction unit 90 that horizontally supports the entirety of the lower flap from a downward side is effective.
As the edge correction unit 90, a plate shape unit or the like can be used.
On the other hand, for example, when a plate-shaped lower edge correction unit 91 is provided on an upper side facing the lower edge correction unit 90, and the entirety of upper flaps are pressed downward and supported horizontally, the lower opening edge of the box B can be retained horizontally. This configuration is effective because an upright property of the box B can also be secured.
Next, description will be given of the “flap connection type corrugated cardboard box” with reference to
For example, the “flap connection type corrugated cardboard box” of an embodiment illustrated in the drawings is a development example of Japanese Utility Model Registration No. 3139567.
In a flap connection type corrugated cardboard box B1 illustrated in
At the time of sealing, the flap connection type corrugated cardboard box B1 is provided in the stocker 1 in a state in which a joining portion d illustrated in
In the same manner, development and sealing of a lower surface are performed.
With regard to a structure of the flap connection type corrugated cardboard box B1, at an upward surface (upper surface) and a downward surface (bottom surface) in a box height, portions corresponding to front and rear inner flaps and portions corresponding to right and left outer flaps are integrated as necessary.
In addition to the illustrated example, at one of the upward surface and the downward surface in the box height, the portions corresponding to front and rear inner flaps and the portions corresponding to right and left outer flaps may be integrated.
In this case, the configuration in which the portions corresponding to front and rear inner flaps and the portions corresponding to right and left outer flaps are integrated at the upward surface in the box height is more preferable from the viewpoint of a flow of subsequent work of putting an object to be accommodated and of performing folding.
In the case of handling the flap connection type corrugated cardboard box B1, an aspect in which the upward surface in the box height is suctioned and retained by the development unit 20 is preferable.
In the case of the flap connection type corrugated cardboard box B1, since flaps are not individually displaced, the flaps are not inclined in a development process, and thus the flaps are likely to be horizontally retained.
Accordingly, box making is possible without using the above-described various correction units and various regulation units.
However, typically, a user also desires to perform box making of the flap separation type corrugated cardboard box without limitation to a box making device dedicated to the flap connection type corrugated cardboard box. Accordingly, it is preferable to provide the various correction units and the various regulation units.
The box making device of the invention is suitable for box making of a small-sized corrugated cardboard box.
For example, as the small-sized corrugated cardboard box, as sizes illustrated in
H: 20 to 80 mm (more preferably 20 to 50 mm, and particularly preferably 20 to 40 mm)
L: 140 to 300 mm (more preferably 180 to 250 mm)
W: 70 to 210 mm (more preferably 100 to 180 mm)
The corrugated cardboard box is used to carry luggage. It is necessary to specify a luggage destination after sealing.
Therefore, for example, an electronic tag can be used.
As is well known, an electronic tag (also referred to as an RF tag, an IC tag, an RF label, or the like) includes an IC chip and an antenna connected to the IC chip for performing storage and reading-out of information in a non-contact manner by near field communication. In addition, typically, the electronic tag has an adhesive surface as a rear surface for sticking to objects, or the electronic tag is applied to a product with a string or the like without the adhesive surface. Radio frequency identification (RFID) is an automatic recognition system that uses the electronic tag, and performs writing of information relating to luggage (objects) to which the electronic tag is attached and reading-out of information stored in the electronic tag through radio communication.
Various examinations and suggestions have been made on the electronic tag, and some are realized and some are not realized. For example, the electronic tag is expected to be applied to individual product management of products as an alternative to an optically readable tag such as a barcode. In Japan, the use of the electronic tag in specific retail businesses is known, but currently, the electronic tag is not used in a lot of retail businesses. The main reason for this is because the unit price of the electronic tag is high, but a reading accuracy related problem (blocking of radio waves due to water contained in the content of the product, a metallic product container, or the like), incompletion of a technology of attaching the electronic tag to individual products, and the like also become a hindrance to spreading.
However, the active use of the electronic tag has the potential of a product management revolution.
It is preferable to provide a conveying line that conveys a box making object that is an electronic tag attachment target, a tag attachment unit that attaches the electronic tag to which identification information is written to the box making object on the conveying line, and a reading device that reads the identification information written to the electronic tag from the electronic tag attached to the box making object on the conveying line on a downstream side of the tag attachment unit in the conveying line, and these components are used in the subsequent distribution.
In a series of corrugated cardboard box making and processing, as illustrated in
a process 12 of sealing an upper surface of the corrugated cardboard box into which the accommodation object is accommodated with an adhesive tape,
a process 13 of sticking a receiver's name label to the corrugated cardboard box, and
a reading process 14 of reading information of the receiver's name label, in this order.
The corrugated cardboard box that has undergone the reading process 14 is applied to distribution after a distribution process 15.
The electronic tag is attached to the receiver's name label, and thus the information written to the electronic tag can be read in the reading process 14.
Number | Date | Country | Kind |
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2019-178019 | Sep 2019 | JP | national |
2019-183242 | Oct 2019 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2020/036306 | 9/25/2020 | WO |