This application is a National Stage of International Application No. PCT/JP2014/065737, filed on Jun. 13, 2014, the contents of all of which are incorporated herein by reference in their entirety.
The present invention relates to a technical field concerning a corrugated fiberboard box which is sealed by sticking an adhesive tape to an area ranging from a line-of-juncture part of a pair of outer lap portions to a part each of a pair of side surface portions and which is provided with a pull tab portion that is drawn out for peeling the adhesive tape.
Patent Literature 1: Japanese Utility Model Laid-open No. 1990-63323
There are corrugated fiberboard boxes in which various articles are accommodated for transporting the articles. The corrugated fiberboard boxes include those which each have, for example, a bottom surface portion, four side surface portions each continuous with an outer peripheral edge of the bottom surface portion, a pair of inner lap portions continuous with respective one-end parts of two of the side surface portions, and a pair of outer lap portions continuous with respective one-end parts of the other two of the side surface portions, and which are each sealed by sticking an adhesive tape to an area ranging from a line-of-juncture part of the pair of outer lap portions to a part each of two of first side surface portions.
Some of such corrugated fiberboard boxes as above-mentioned are each provided with a pull tab portion for easily peeling the stuck adhesive tape at the time of package opening (see, for example, Patent Literature 1).
In the corrugated fiberboard box as described in Patent Literature 1, the pair of opposed side surface portions (end surface portions) are each provided with a pull tab portion and a push-in portion which are rectangular in shape and are provided continuously on the upper and lower sides. Each of the pull tab portion and the push-in portion is formed as an area surrounded by four solid or broken line-formed incisions. The incision constituting the lower edge of the pull tab portion serves also as the incision constituting the upper edge of the push-in portion. The pull tab portion has its upper edge formed as a folding line, and the push-in portion has its lower edge formed as a folding line.
The adhesive tape is stuck to an area ranging from a line-of-juncture part of a pair of outer lap portions to an upper end portion each of a pair of side surface portions. The widths of the pull tab portion and the push-in portion in the left-right direction are set smaller than the width of the adhesive tape, and both end portions in the longitudinal direction of the adhesive tape are each stuck in the state of lying across the pull tab portion while externally covering the incisions each forming both left and right side edges of the pull tab portion.
At the time of package opening, first, the push-in portion is bent with its lower edge as a folding line and pushed inward to form an opening. Next, a finger is inserted into the opening, then the pull tab portion is bent with its upper edge as a folding line and is drawn outward. When the pull tab portion is drawn outward, an end portion in the longitudinal direction of the adhesive tape is peeled from the side surface portion together with the pull tab portion, and, subsequently, the drawn-out pull tab portion is pulled along the adhesive tape, whereby the adhesive tape is peeled together with the face liner or a surface part of the face liner.
In the corrugated fiberboard box wherein a pull tab portion and a push-in portion are thus provided in a side surface portion or portions, package opening is conducted as follows. The push-in portion is pushed in to form an opening, a finger is inserted into the opening, the pull tab portion is drawn out, and the thus drawn-out pull tab portion is pulled in a predetermined direction, whereby the adhesive tape is peeled. Accordingly, the operation of peeling the stuck adhesive tape can be carried out easily.
In the corrugated fiberboard box provided with the pull tab portion and the push-in portion, the operation of peeling the adhesive tape at the time of package opening can be performed easily, as above-mentioned. The adhesive tape is stuck to the corrugated fiberboard box by a tape sticking apparatus in some cases, and is stuck by a manual operation in other cases. Particularly in the case where the adhesive tape is stuck by a manual operation, an end portion in the longitudinal direction of the adhesive tape may be stuck to the side surface portion at a position on the upper side of the pull tab portion.
In this case, in drawing out the pull tab portion and performing the operation of peeling the adhesive tape, the drawing-out of the pull tab portion needs only a small force and can be carried out easily, since the adhesive tape is not stuck in the state of lying across the pull tab portion. However, when the pull tab portion thus drawn out is pulled upward and the face liner or its surface part is peeled, the peeled face liner would reach only one end edge in the longitudinal direction of the adhesive tape.
Therefore, the adhesion of the adhesive tape may act as a resistance against the force exerted for peeling the adhesive tape, so that it may be impossible to peel the adhesive tape easily. Especially, when the pull tab portion is pulled upward, the thin face liner or its surface part is peeled, so that when the thus peeled face liner reaches one end edge in the longitudinal direction of the adhesive tape, the face liner may even be torn off in the manner of being overwhelmed by the adhesion of the adhesive tape.
In view of the foregoing, it is an object of the present invention to surmount the above-mentioned problems and enable easy peeling of an adhesive tape regardless of the position where the adhesive tape is stuck.
Firstly, a corrugated fiberboard box according to the present invention is a corrugated fiberboard box which includes a pair of first side surface portions, a pair of second side surface portions alternately continuous with the pair of first side surface portions, a pair of inner lap portions continuous with respective one-end portions of the pair of first side surface portions, and a pair of outer lap portions continuous with respective one-end portions of the pair of second side surface portions, and which is sealed by sticking an adhesive tape to an area ranging from a line-of-juncture part of the pair of outer lap portions to a part each of the pair of first side surface portions, wherein at least one of the pair of first side surface portions is provided with a push-in portion which is pushed inward during package opening, and a pull tab portion which is located on the adhesive tape side of the push-in portion and is drawn outward during package opening, the push-in portion and the pull tab portion being continuous with each other; the pull tab portion is formed as an area surrounded by four solid or broken line-formed incisions; the four incisions include a first incision formed as a boundary line of the push-in portion, a pair of second incisions each of which is continuous with the first incision and which are spaced apart from each other in a width direction of the adhesive tape, and a third incision which is continuous with each of the pair of second incisions and functions as a folding line; and when those ends of the pair of second incisions which are each located opposite to the push-in portion are called tape-side incision ends, the distance between the two tape-side incision ends in the width direction of the adhesive tape is set greater than a width of the adhesive tape.
This ensures that, of end portions in the longitudinal direction of the adhesive tape, at least parts of both ends in the width direction are located on inner sides as compared with the tape-side incision ends of the pair of second incisions.
Secondly, in the corrugated fiberboard box according to the present invention as above, it is desirable that the pair of second incisions are formed in a state of being parallel to side edges on both sides in the width direction of the adhesive tape.
This configuration ensures that the distance between the second incisions is greater than the width of the adhesive tape, at any position in the longitudinal direction of the adhesive tape.
Thirdly, in the corrugated fiberboard box according to the present invention as above, it is desirable that the first incision is formed in a form of a solid line penetrating the first side surface portion.
This configuration ensures that the force required for drawing out the pull tab portion during package opening is reduced, and the force necessary for pushing in the push-in portion during package opening is reduced.
Fourthly, in the corrugated fiberboard box according to the present invention as above, it is desirable that the first side surface portion is formed with a pair of auxiliary incisions at positions on an opposite side of the pull tab portion from the push-in portion, the auxiliary incision has a cut formed only on a face side of the first side surface portion, the pair of auxiliary incisions are located apart from each other in the width direction of the adhesive tape, and the distance between ends of the auxiliary incisions on the pull tab portion side is set greater than the width of the adhesive tape.
This configuration ensures that during when the adhesive tape is gradually peeled off by pulling the pull tab portion, a part between the auxiliary incisions is gradually peeled off while ruptured parts of the first side surface portion are being guided by the auxiliary incisions.
Fifthly, in the corrugated fiberboard box according to the present invention as above, it is desirable that the distance between the pair of auxiliary incisions is decreased in going away from the pull tab portion.
This configuration ensures that during when the adhesive tape is gradually peeled off by pulling the pull tab portion, a part between the auxiliary incisions is gradually peeled off while ruptured parts of the first side surface portion are being guided by the auxiliary incisions, so that the width of the part peeled off is gradually reduced.
Sixthly, in the corrugated fiberboard box according to the present invention as above, it is desirable that the third incision is formed in a form of a broken line having a plurality of cuts in each of a face liner and a back liner, and a length of the cut in the face liner of the third incision is set shorter than a length of the cut in the back liner of the third incision.
This configuration ensures that the pull tab portion is hard to displace in the direction of pushing inward and easy to displace in the direction of drawing outward.
Seventhly, in the corrugated fiberboard box according to the present invention as above, it is desirable that the second incision is formed in a form of a broken line having a plurality of cuts in each of a face liner and a back liner, and a length of the cut in the face liner of the second incision is set shorter than a length of the cut in the back liner of the second incision.
This configuration ensures that the pull tab portion is hard to displace in the direction of pushing inward and easy to displace in the direction of drawing outward.
Eighthly, in the corrugated fiberboard box according to the present invention as above, it is desirable that the pair of second incisions are each formed in a state of having a cut in each of a face liner and a back liner, and the distance between the pair of second incisions in the face liner is set greater than the distance between the pair of second incisions in the back liner.
This ensures that parts relevant to the difference between the distance on the face liner side of the pull tab portion and the distance on the back liner side act as endurance against forces which may be exerted on the pull tab portion from outside, so that the pull tab portion becomes harder to push in and easier to draw out.
Ninthly, in the corrugated fiberboard box according to the present invention as above, it is desirable that the area of the push-in portion is set smaller than the area of the pull tab portion.
This configuration ensures that the push-in portion is harder to push in than the pull tab portion.
Tenthly, in the corrugated fiberboard box according to the present invention as above, it is desirable that the push-in portion is formed in a tetragonal shape, and the end edge of the push-in portion which is opposite to the pull tab portion is set to coincide with one end edge of the first side surface portion.
This configuration ensures that the end edge of the push-in portion which is opposite to the pull tab portion coincides with a bent part of the first side surface portion.
Eleventhly, in the corrugated fiberboard box according to the present invention as above, it is desirable that each of the pull tab portion and the push-in portion is formed in a tetragonal shape, the push-in portion is formed as an area surrounded by at least three solid or broken line-formed incisions, the three incisions include a fourth incision formed as a boundary line of the pull tab portion, and a pair of fifth incisions each of which is continuous with the fourth incision and which are spaced apart from each other in the width direction of the adhesive tape, each of the second incision and the fifth incision is formed in a form of a broken line, and the length of each cut of the second incision is set shorter than a length of each cut of the fifth incision.
This configuration ensures that the pull tab portion is made hard to push in whereas the push-in portion is made easy to push in.
According to the present invention, even in the case where an end portion in the longitudinal direction of the adhesive tape is not stuck to the pull tab portion, the adhesive tape is peeled together with a part of the first side surface portion, so that the adhesive tape can be easily peeled regardless of the position where the adhesive tape is stuck.
Embodiments for carrying out the corrugated fiberboard box of the present invention will be described below, referring to the attached drawings.
Note that a corrugated fiberboard box in the embodiments shown below includes a bottom surface portion, a peripheral surface portion and a top surface portion, and the peripheral surface portion includes a pair of first side surface portions (end surface portions) each of which has a pull tab portion and a push-in portion, and a pair of second side surface portions which have no pull tab portion and no push-in portion. In the following description, the direction in which the bottom surface portion and the top surface portion are arrayed is made to be a vertical direction, the direction in which the pair of first side surface portions are arrayed is made to be a front-rear direction, and the direction in which the pair of second side surface portions are arrayed is made to be a left-right direction. Note that the front-rear, vertical and left-right directions shown below are merely for convenience of description, and these directions are not limitative in carrying out the present invention.
In addition, the corrugated fiberboard box shown below has a configuration in which each of surface portions has a corrugated core sandwiched between a face liner and a back liner which are flat plate-like in shape.
Further, while each of predetermined surface portions of the corrugated fiberboard box shown below is formed with incisions, each of the incisions shown below includes a solid line-formed incision composed of a single cut and a broken line-formed (perforation-formed) incision composed of a plurality of cuts formed at regular or irregular intervals.
Furthermore, each of the incisions includes all of a configuration in which an incision is formed in only the face liner, a configuration in which an incision is formed in only the back liner, a configuration in which an incision is formed in the face liner and the core, a configuration in which an incision is formed in the back liner and the core, and a configuration in which an incision is formed in the face liner, the core and the back liner in such a manner that the incision penetrates the corrugated fiberboard ranging from the face liner to the back liner.
<Structure of Corrugated Fiberboard Box>
First, a fundamental structure of a corrugated fiberboard box 1 will be described (see
The corrugated fiberboard box 1 is formed, for example, in the shape of a rectangular parallelepiped having different values of length, width and height, in which the length in the front-rear direction is set longer than the length (width) in the left-right direction. Note that the corrugated fiberboard box 1 may be formed in a cubic shape, or may be formed in the shape of a rectangular parallelepiped in which the length in the front-rear direction and the length in the left-right direction are set equal to each other, in the shape of a rectangular parallelepiped in which the length in the front-rear direction and the length in the vertical direction are set equal to each other, or in the shape of a rectangular parallelepiped in which the length in the left-right direction and the length in the vertical direction are set equal to each other.
The corrugated fiberboard box 1 includes a bottom surface portion 2, a peripheral surface portion 3 and a top surface portion 4 (see
The bottom surface portion 2 includes four lap portions 2a and 2a, . . . , and, at the time of packaging an article, the four lap portions 2a and 2a, . . . are folded into a substantially planar shape and are fixed in the state of the substantially planar shape by a sticking tape 5. The sticking tape 5 is stuck to an area ranging from a line-of-juncture part of the two lap portions 2a and 2a to a part each of the peripheral surface portion 3.
The peripheral surface portion 3 includes a pair of first side surface portions 6 and 6 and a pair of second side surface portions 7 and 7. Lower edges of the pair of first side surface portions 6 and 6 are continuous with respective both front and rear side edges of the bottom surface portion 2, whereas lower edges of the pair of second side surface portions 7 and 7 are continuous with respective both left and right side edges of the bottom surface portion 2. The pair of first side surface portions 6 and 6 face in the front-rear direction and are located opposite to each other in the front-rear direction, whereas the pair of second side surface portions 7 and 7 face in the left-right direction and are located opposite to each other in the left-right direction. The first side surface portion 6 and the second side surface portion 7 are set to be the same with each other in height, and the length of the first side surface portion 6 in the left-right direction is set shorter than the length of the second side surface portion 7 in the front-rear direction.
The top surface portion 4 includes a pair of inner lap portions 8 and 8 and a pair of outer lap portions 9 and 9. One-end edges of the pair of inner lap portions 8 and 8 are continuous with respective upper edges of the pair of first side surface portions 6 and 6, whereas one-end edges of the pair of outer lap portions 9 and 9 are continuous with respective upper edges of the pair of second side surface portions 7 and 7.
The top surface portion 4 has the pair of inner lap portions 8 and 8 and the pair of outer lap portions 9 and 9 which, at the time of packaging an article, are folded into a substantially planar shape and are fixed in the state of the substantially planar shape by an adhesive tape 10. The adhesive tape 10 is stuck to an area ranging from a line-of-juncture part of the pair of outer lap portions 9 and 9 to a part each of the pair of first side surface portions 6 and 6. Note that the adhesive tape 10 and the sticking tape 5 may be of the same kind or may be of different kinds.
The pair of first side surface portions 6 and 6 of the peripheral surface portion 3 are provided respectively with pull tab portions 11 and 11 and push-in portions 12 and 12, the pull tab portion 11 and the push-in portion 12 being continuous with each other in the vertical direction (see
The pull tab portion 11 is formed as an area surrounded by four solid or broken line-formed incisions. As depicted in
The first incision 13 is formed as a boundary line of the push-in portion 12, and is formed, for example, in the form of a solid line that penetrates the first side surface portion 6. Note that the first incision 13 may be formed in the form of a broken line. In addition, the first incision 13 may be formed, for example, such that short parts where the incision is not present are present at a few parts in the whole part. Where the first incision 13 is formed in this way, unintentional pushing-in (bending) of the pull tab portion 11 and the push-in portion 12 during transportation or the like is not liable to occur, and the pull tab portion 11 and the push-in portion 12 can be bent with a small force, so that enhanced workability during package opening is ensured.
Note that where the first incision 13 is formed in the form of a solid line that penetrates the first side surface portion 6, the force required for drawing out the pull tab portion 11 during package opening is further reduced, so that the pull tab portion 11 can be drawn out easily. In addition, since the first incision 13 is formed as a boundary line of the push-in portion 12 as above-mentioned, the formation of the first incision 13 in the form of a solid line that penetrates the first side surface portion 6 ensures that the force required for pushing in the push-in portion 12 during package opening is also further reduced, so that the push-in portion 12 can be pushed in easily.
The second incisions 14 and 14 are formed with their lower ends continuous with respective both ends of the first incision 13, and are formed in the state of being spaced apart from each other in the left-right direction and parallel to each other. Therefore, the second incisions 14 and 14 are located in the state of being parallel to both left and right side edges of the adhesive tape 10. The second incision 14 is formed, for example, in the form of a broken line that penetrates the first side surface portion 6.
When upper ends of the second incisions 14 and 14, specifically, those ends of the second incisions 14 and 14 which are located opposite to the push-in portion 12 are called tape-side incision ends 14a and 14a, the distance L between the tape-side incision ends 14a and 14a in the width direction of the adhesive tape 10 is set greater than the width H of the adhesive tape 10. For example, the distance L is set greater than the width H by 2 mm to 10 mm. Of the adhesive tape 10, an end portion 10a in the longitudinal direction is stuck to the pull tab portion 11 in an appropriate state, and, in this case, spacing (margin) of 1 mm to 5 mm is formed individually between the left and right side edges of the adhesive tape 10 and the second incisions 14 and 14. Note that there may be cases where, for example as shown in
The third incision 15 has both ends made continuous with respective upper ends of the second incisions 14 and 14, and is formed in the form of a solid or broken line that does not have an incision in a face liner 6a of the first side surface portion 6 but has an incision in only a back liner 6b of the first side surface portion 6 or in the back liner 6b and a core 6c of the first side surface portion 6 (see
Since the third incision 15 is thus formed to have an incision in only the back liner 6b or in the back liner 6b and the core 6c, the third incision 15 functions as a folding line when the pull tab portion 11 is drawn outward. Note that the third incision 15 may be formed in the form of a solid or broken line that penetrates the first side surface portion 6.
The push-in portion 12 is formed as an area surrounded by four solid or broken line-formed incisions. As shown in
The fourth incision 16 is formed as a boundary line of the pull tab portion 11, serves also as the first incision 13, and is formed, for example, in the form of a solid line that penetrates the first side surface portion 6. Note that the fourth incision 16 may be formed in the form of a broken line.
The fifth incisions 17 and 17 have their upper ends continuous with respective both ends of the fourth incision 16, and are formed in the state of being spaced apart from each other in the left-right direction and parallel to each other. Therefore, the fifth incisions 17 and 17 are located in the state of being parallel to both left and right side edges of the sticking tape 5. The fifth incision 17 may, for example, be formed in the form of a broken line that penetrates the first side surface portion 6.
The sixth incision 18 functions as a folding line when the push-in portion 12 is pushed inward, has both ends continuous with respective lower ends of the fifth incisions 17 and 17, and is made to coincide with a lower edge of the first side surface portion 6, in other words, a folded part that is a boundary part between the first side surface portion 6 and the bottom surface portion 3, for example. Since the sixth incision 18 is preliminarily provided with a folding line, therefore, an incision may not necessarily be formed at the sixth incision 18.
Where an incision is thus not formed at the sixth incision line 18, a high strength of the first side surface portion 6 can be ensured. In addition, where the sixth incision 18 for forming the push-in portion 12 is made to coincide with the lower edge of the first side surface portion 6, the push-in portion 12 can be pushed in easily, and the need for a processing step for forming a solid or broken line-formed incision at the sixth incision 18 is eliminated, so that the corrugated fiberboard box 1 can be manufactured at a lower cost and in a shorter time.
Note that an incision may be formed at the sixth incision 18; in this case, the sixth incision 18 is formed in the form of a solid or broken line that does not have an incision in the face liner 6a of the first side surface portion 6 but has an incision in only the back liner 6b of the first side surface portion 6 or in the back liner 6b and the core 6c of the first side surface portion 6. It is to be noted, however, that for enabling the push-in portion 12 to be pushed in easily, the sixth incision 18 may be formed in the form of a solid or broken line that has an incision in only the face liner 6a or in the face liner 6a and the core 6c. Note that the sixth incision 18 may be formed in the form of a broken line that penetrates the first side surface portion 6.
While an example in which the sixth incision 18 for forming the push-in portion 12 coincides with the lower edge of the first side surface portion 6 has been shown above, the sixth incision 18 may be configured to be present at other position than the lower edge of the first side surface portion 6. For example, as shown in
Besides, the third incision 15 for forming the pull tab portion 11 may be made to coincide with an upper edge of the first side surface portion 6, in other words, a folded part that is a boundary part between the first side surface portion 6 and the inner lap portion 8.
With the third incision 15 made to coincide with the upper edge of the first side surface portion 6, the pull tab portion 11 can be drawn out easily, and the formation of an incision in the form of a solid or broken line at the third incision 15 can be omitted, so that the corrugated fiberboard box 1 can be manufactured at a lower cost and in a shorter time.
<Peeling Operation for Adhesive Tape>
A procedure of a peeling operation for the adhesive tape 10 will be described below (see
In a state after an article is packaged in the corrugated fiberboard box 1 and before a peeling operation is conducted, as shown in
Besides, in this instance, the end portions 10a and 10a on both sides in the longitudinal direction of the adhesive tape 10 are stuck to the pull tab portions 11 and 11, as above-mentioned. In this instance, both left and right side edges of the end portion 10a are located inside the second incisions 14 and 14, the lower edge of the end portion 10a is located on the upper side of the first incision 13, spacings are formed individually between both left and right side edges of the end portion 10a and the second incisions 14 and 14 and between the lower edge of the end portion 10a and the first incision 13, and the end portion 10a is stuck in the state of not lying across the pull tab portion 11.
In the above-mentioned state, first, the push-in portion 12 is pushed, whereby the push-in portion 12 is pushed inward (see
When the push-in portion 12 is pushed inward, an opening 19 is formed at that part of the first side surface portion 6 at which the push-in portion 12 has been present.
Next, a finger is inserted into the opening 19 to grasp the pull tab portion 11, and the pull tab portion 11 is drawn outward (see
In this case, the distance L between the second incisions 14 and 14 at the pull tab portion 11 is set greater than the width H of the adhesive tape 10, a spacing is formed between the lower edge of the end portion 10a and the first incision 13, and the end portion 10a is stuck in the state of not lying across the pull tab portion 11. Therefore, the adhesion of the adhesive tape 10 does not act as a resistance against the force exerted for drawing out the pull tab portion 11 when the pull tab portion 11 is drawn out, so that the pull tab portion 11 can be smoothly drawn out with a small force.
Subsequently, the pull tab portion 11 thus drawn out is pulled along the adhesive tape 10 (see
In this instance, of each of the face liner 6a and the face liners 9a and 9a, either the whole part in the thickness direction is peeled off from the core or only a surface part is peeled off.
Further, with the pull tab portion 11 pulled, the face liner 6a at the first side surface portion 6 that is located on the opposite side from the side of the pull tab portion 11 drawn out is peeled off together with the end portion 10a of the adhesive tape 10 on the opposite side, whereby the whole part of the adhesive tape 10 is peeled off from the corrugated fiberboard box 1.
Note that while an example in which the operation of peeling the adhesive tape 10 is conducted from the side of the first side surface portion 6 on one side has been shown in the above description, it is also possible, in the case where the pull tab portions 11 and 11 and the push-in portions 12 and 12 are provided at both the first side surface portions 6 and 6, to peel the adhesive tape 10 by pushing both the push-in portions 12 and 12 inward, then drawing both the pull tab portions 11 and 11 outward and pulling them along the adhesive tape 10.
In addition, in the corrugated fiberboard box 1, the width of the pull tab portion 11 in the left-right direction is set greater than the width of the adhesive tape 10, and the size of the pull tab portion 11 in the left-right direction is thus set large. Therefore, when fingers 100 are inserted via the opening 19 so as to draw out the pull tab portion 11, as shown in
Further, in the corrugated fiberboard box 1, the pair of second incisions 14 and 14 are formed in the state of extending in the vertical direction orthogonally to the width direction of the adhesive tape 10 and being parallel to each other.
Therefore, the distance between the second incisions 14 and 14 is greater than the width H of the adhesive tape 10 at any position in the lengthwise direction of the second incisions 14 and 14 (the vertical direction), and the end portion 10a of the adhesive tape 10 does not cover the second incisions 14 and 14, regardless of the position in the vertical direction at which a tip edge of the end portion 10a is present. Consequently, the adhesive tape 10 can be peeled easily and reliably, regardless of the position where the adhesive tape 10 is stuck.
While an example in which the end portion 10a of the adhesive tape 10 is stuck to the pull tab portion 11 has been shown in the above description, the end portion 10a may be stuck at a position on the upper side of the pull tab portion 11 in the case where the end portion 10a is stuck by a manual operation, for example (see
In the corrugated fiberboard box 1, however, the distance L between the tape-side incision ends 14a and 14a of the second incisions 14 and 14 in the width direction of the adhesive tape 10 is set greater than the width H of the adhesive tape 10. Therefore, when the pull tab portion 11 is pulled and the face liner 6a of the first side surface portion 6 is thereby gradually peeled off, it is highly possible for both left and right side edges of the face liner 6a, the width of which is gradually decreased as the peeling proceeds, to respectively reach both left and right side edges of the end portion 10a without reaching the lower edge of the end portion 10a (see
In this instance, the tip part of the end portion 10a has already been peeled off together with the face liner 6a, and the adhesive tape 10 can be peeled by further pulling the pull tab portion 11 along the adhesive tape 10 (see
Thus, in the corrugated fiberboard box 1, since the distance L between the tape-side incision ends 14a and 14a in the width direction of the adhesive tape 10 is set greater than the width H of the adhesive tape 10, it is highly possible for both left and right side edges of the face liner 6a of the first side surface portion 6 to respectively reach both left and right side edges of the end portion 10a during when the face liner 6a is gradually peeled by pulling the pull tab portion 11.
Therefore, even in the case where the end portion 10a is not stuck to the pull tab portion 11, the adhesion of the adhesive tape 10 is not liable to act as a resistance against the force exerted for peeling the adhesive tape 10, and the adhesive tape 10 can be easily peeled regardless of the position where the adhesive tape 10 is stuck.
<Modifications>
Each of modifications of the pull tab portion or the push-in portion will now be described below (see
Note that each of the modifications of the pull tab portion or push-in portion shown below is different from the above-described pull tab portion 11 or push-in portion 12 in only the configuration of a part or parts, and, therefore, only the part or parts different as compared with the pull tab portion 11 or the push-in portion 12 will be described in detail, whereas the other parts will be denoted by the same reference symbols used for the equivalent parts in the pull tab portion 11 or the push-in portion 12 and descriptions thereof will be omitted.
First, a pull tab portion 11A according to a first modification will be described (see
The pull tab portion 11A is formed in an isosceles trapezoidal shape in which second incisions 14A and 14A are inclined in such a manner as to be spaced farther away from each other in going upward. The distance L1 between the tape-side incision ends 14a and 14a (upper ends) of the second incisions 14A and 14A of the pull tab portion 11A in the width direction of the adhesive tape 10 is set greater than the width H of the adhesive tape 10, and the distance L2 between lower ends of the second incisions 14A and 14A in the width direction of the adhesive tape 10 is set smaller than the width H of the adhesive tape 10.
The lower ends of the second incisions 14A and 14A may be continuous with respective both ends of the first incision 13 (see
Even in the case where the first side surface portion 6 is formed with the pull tab portion 11A, the adhesive tape 10 can be stuck in a state in which the end portion 10a thereof does not lie across the pull tab portion 11A. Therefore, the adhesion of the adhesive tape 10 does not act as a resistance against the force exerted for drawing out the pull tab portion 11A when the pull tab portion 11A is drawn out. Accordingly, the pull tab portion 11 can be smoothly drawn out with a small force.
In addition, even when the end portion 10a of the adhesive tape 10 is stuck at a position on the upper side of the pull tab portion 11 in the case where the pull tab portion 11A is formed, the configuration in which the distance L1 between the tape-side incision ends 14a and 14a of the second incisions 14A and 14A in the width direction of the adhesive tape 10 is set greater than the width H of the adhesive tape 10 ensures that it is highly possible for both left and right side edges of the face liner 6a of the first side surface portion 6 to respectively reach both left and right side edges of the end portion 10a when the face liner 6a is gradually peeled off by pulling the pull tab portion 11A.
Therefore, even in the case where the end portion 10a is not stuck to the pull tab portion 11A, the adhesion of the adhesive tape 10 is not liable to act as a resistance against the force exerted for peeling the adhesive tape 10. Accordingly, the adhesive tape 10 can be easily peeled regardless of the position where the adhesive tape 10 is stuck.
Note that while, as a first modification, the pull tab portion 11A having an isosceles trapezoidal shape has been shown as an example in the above description, it is necessary for the corrugated fiberboard box 1 to only have a configuration wherein at least the distance L1 between the upper ends of the second incisions 14A and 14A, namely, between the tape-side incision ends 14a and 14a in the width direction of the adhesive tape 10 is set greater than the width H of the adhesive tape 10. So long as such a configuration is fulfilled by the pull tab portion, the pull tab portion can be formed in various shapes.
Now, a pull tab portion 11B according to a second modification will be described below (see
The pull tab portion 11B has a configuration wherein a third incision 15B is formed in the form of a broken line that penetrates the first side surface portion 6. Of the third incision 15B, cuts 20, 20, . . . in the face liner 6a are set smaller in length than cuts 21, 21, . . . in the back liner 6b (see
Such a third incision 15B in which the cuts 20, 20, . . . are different from the cuts 21, 21, . . . in length can be formed by a comb-tooth-shaped incision forming apparatus 50, as shown in
By using the incision forming apparatus 50, therefore, the third incision 15B can be formed easily and speedily. Accordingly, the corrugated fiberboard box 1 can be manufactured with enhanced mass productivity through a facilitated production process and a shortened production time.
In addition, since the third incision 15B has the cuts 20, 20, . . . in the face liner 6a which are set shorter in length than the cuts 21, 21, . . . in the back liner 6b, the pull tab portion 11B is hard to displace in the direction of pushing inward but is easy to displace in the direction of drawing outward. Further, since the cuts 20, 20, . . . in the face liner 6a are set shorter in length than the cuts 21, 21, . . . in the back liner 6b, the pull tab portion 11B is hard to cut off in the direction of pushing inward but is easy to cut off in the direction of drawing outward. Accordingly, the operation of peeling the adhesive tape 10 can be easily carried out while securing a high strength of the corrugated fiberboard box 1.
Since the pull tab portion 11B is thus hard to push in and easy to draw out, unintentional pushing-in of the pull tab portion 11B during transportation or the like is not liable to occur, and the pull tab portion 11B can be easily drawn out. Since the adhesive tape 10 is stuck in the state of not lying across the pull tab portion, there may arise a problem that the adhesion of the adhesive tape 10 does not act as a resistance against a displacement of the pull tab portion in the pushing-in direction and that the pull tab portion is liable to be pushed in. In the corrugated fiberboard box 1, however, such a problem can be prevented by the formation of the pull tab portion 11B which is configured in such a manner as not to be easily pushed in.
Note that the configuration in which the cuts in the face liner 6a are set shorter in length than the cuts in the back liner 6b can be applied also to the second incisions, in addition to the third incision 15B. Where the configuration wherein the cuts in the face liner 6a are set shorter in length than the cuts in the back liner 6b is applied to the second incisions, the pull tab portion becomes harder to push in, and the possibility of unintentional pushing-in of the pull tab portion during transportation or the like is further lowered. In addition, where the configuration wherein the cuts in the face liner 6a are set shorter in length than the cuts in the back liner 6b is applied to the second incisions, the pull tab portion 11B becomes harder to cut off in the direction of pushing inward and becomes easier to cut off in the direction of drawing outward. Accordingly, the operation of peeling the adhesive tape 10 can be carried out more easily while securing a higher strength of the corrugated fiberboard box 1.
Now, a pull tab portion 11C according to a third modification will be described below (see
The pull tab portion 11C has second incisions 14C and 14C formed in the form of broken lines which penetrate the first side surface portion 6, wherein cuts 22, 22, . . . formed in the face liner 6a are located on outer sides in the left-right direction than cuts 23, 23, . . . formed in the back liner 6b. Therefore, the distance between the second incisions 14C and 14C in the face liner 6a of the pull tab portion 11C is set greater than the distance between the second incisions 14C and 14C in the back liner 6b.
The cuts 22, 22, . . . and the cuts 23, 23, . . . are formed in the state of having their cutting planes inclined relative to the left-right direction. Note that alternate long and short dash lines in
The cuts 22, 22, . . . and the cuts 23, 23, . . . are inclined such as to be displaced in the left-right direction in going in the front-rear direction.
Note that the second incisions 14C and 14C may be formed in the form of solid lines.
As above-mentioned, the pull tab portion 11C has a configuration wherein the distance between the second incisions 14C and 14C in the face liner 6a is set greater than the distance between the second incisions 14C and 14C in the back liner 6b. Therefore, parts 6x and 6x relevant to the difference between the distance on the face liner 6a side in the left-right direction of the pull tab portion 11C and the distance on the back liner 6b side act as endurance (resistance) against forces which may be exerted on the pull tab portion 11C from outside.
Therefore, the pull tab portion 11C becomes harder to push in and easier to draw out. Accordingly, unintentional pushing-in of the pull tab portion 11C during transportation or the like is not liable to occur, and the pull tab portion 11C can be drawn out easily.
In the case where the second incisions 14C and 14C are formed in the form of broken lines, the second incisions 14C and 14C can be formed by use of the comb-tooth-shaped incision forming apparatus 50 shown in the second modification. With the second incisions 14C and 14C formed by use of the incision forming apparatus 50, the corrugated fiberboard box 1 can be manufactured with enhanced mass productivity through a facilitated production process and a shortened production time.
In addition, in the case where the second incisions 14C and 14C are formed by use of the incision forming apparatus 50, the cuts 22, 22, . . . formed in the face liner 6a are shorter in length than the cuts 23, 23, . . . formed in the back liner 6b. Therefore, the pull tab portion 11C becomes harder to push in and easier to draw out. Accordingly, unintentional pushing-in of the pull tab portion 11C during transportation or the like is less liable to occur, and the pull tab portion 11C can be drawn out more easily.
Now, a pull tab portion 11D according to a fourth modification will be described below (see
The pull tab portion 11D has second incisions 14D and 14D which are formed in the form of broken lines, wherein cuts 24, 24, . . . are formed in the face liner 6a or in both the face liner 6a and the core 6c, whereas cuts 25, 25, . . . are formed in the back liner 6b or in both the back liner 6b and the core 6c.
The pull tab portion 11D has a configuration in which the cuts 24, 24, . . . formed on the face liner 6a side are located on outer sides in the left-right direction than the cuts 25, 25, . . . formed on the back liner 6b side. Therefore, in the pull tab portion 11D, the distance between the second incisions 14D and 14D in the face liner 6a is set greater than the distance between the second incisions 14D and 14D in the back liner 6b.
The cuts 24, 24, . . . and the cuts 25, 25, . . . are formed in the state of having their cutting planes oriented in the left-right directions. Note that alternate long and short dash lines in
Note that the second incisions 14D and 14D may be formed in the form of solid lines.
Since the pull tab portion 11D thus has a configuration wherein the distance between the second incisions 14D and 14D in the face liner 6a is set greater than the distance between the second incisions 14D and 14D in the back liner 6b, parts 6y and 6y relevant to the difference between the distance on the face liner 6a side in the left-right direction of the pull tab portion 11D and the distance on the back liner 6b side act as endurance (resistance) against forces which may be exerted on the pull tab portion 11D from outside.
Therefore, the pull tab portion 11D becomes harder to push in and easier to draw out. Accordingly, unintentional pushing-in of the pull tab portion 11D during transportation or the like is not liable to occur, and the pull tab portion 11D can be drawn out easily.
Now, a pull tab portion 11E and a push-in portion 12E according to a fifth modification will be described below (see
The pull tab portion 11E and the push-in portion 12E are each formed in a rectangular shape, wherein the width of the push-in portion 12E in the left-right direction is set smaller than the width of the pull tab portion 11E in the left-right direction, and the area of the push-in portion 12E is set smaller than the area of the pull tab portion 11E (see
Since the area of the push-in portion 12E is thus set smaller than the area of the pull tab portion 11E, the push-in portion 12E is harder to push in than the pull tab portion 11E. Therefore, unintentional pushing-in of the push-in portion 12E during transportation or the like is less liable to occur, and a favorable state of transport can be secured. Particularly, since the push-in portion is liable to be structured such that it can be easily pushed in with a small force, setting the area of the push-in portion 12E smaller than the area of the pull tab portion 11E to thereby make it harder to push in the push-in portion 12E is effective means for securing a favorable state of transport.
Note that in the fifth modification, the shapes of the pull tab portion 11E and the push-in portion 12E are not each limited to a rectangular shape. For example, as shown in
Now, a pull tab portion 11F and a push-in portion 12F according to a sixth modification will be described below (see
The pull tab portion 11F and the push-in portion 12F have second incisions 14F and 14F and fifth incisions 17F and 17F which are each formed in the form of a broken line. Cuts 26, 26, . . . in the second incisions 14F and 14F are set shorter in length than cuts 27, 27, . . . in the fifth incisions 17F and 17F. Note that in the case where at least one of the cut 26 and the cut 27 is formed as a cut penetrating from the face liner 6a to the back liner 6c and where the cut in the face liner 6a and the cut in the back liner 6c are different from each other in length, the longest one of the cuts 26 is set shorter in length than the longest one of the cuts 27.
Therefore, the pull tab portion 11F is made harder to push in whereas the push-in portion 12F is made easier to push in. For this reason, unintentional pushing-in of the pull tab portion 11F during transportation or the like is less liable to occur, so that a favorable state of transport can be secured. In addition, the push-in portion 12F can be easily pushed in during package opening through the adhesive tape 10, so that enhanced workability in the package opening can be realized.
Now, other examples of the pull tab portion or push-in portion or portions related thereto will be described below (see
Note that since the other examples shown below are different from the above-described pull tab portion 11 or push-in portion 12 only in the configuration of a part or parts or due to the addition of the configuration of a part or parts, only the part or parts different as compared with the pull tab portion 11 or push-in portion 12 will be described in detail, the other parts will be denoted by the same reference symbols as used for the equivalent parts in the pull tab portion 11 or push-in portion 12, and descriptions thereof will be omitted.
A first example is an example in which auxiliary incisions 28 and 28 are each formed on the upper side of the second incisions 14 and 14 in the first side surface portion 6 (see
The auxiliary incisions 28 and 28 are formed in the form of vertically extending solid lines, and their lower ends are located in coincide with or in the vicinity of the respective upper ends of the second incisions 14 and 14. The auxiliary incisions 28 and 28 have their upper ends each located on outer sides in the left-right direction than both left and right side edges of the adhesive tape 10.
The auxiliary incisions 28 and 28 are formed in the whole part in the thickness direction of the face liner 6a or in only a surface portion of the face liner 6a.
In the case where the auxiliary incisions 28 and 28 are formed, the configuration is especially effective in a state in which the end portion 10a of the adhesive tape 10 is stuck at a position on the upper side of the pull tab portion 11. Specifically, as the face liner 6a is gradually peeled off by pulling the pull tab portion 11, left and right ruptured parts of the face liner 6a are guided by the auxiliary incisions 28 and 28, and that part of the face liner 6a which is located between the auxiliary incisions 28 and 28 is gradually peeled off (see
Therefore, by further pulling the pull tab portion 11 along the adhesive tape 10, it is possible to peel the adhesive tape 10 together with the face liner 6a.
In the corrugated fiberboard box 1 formed with the auxiliary incisions 28 and 28 in this manner, even in the case where the end portion 10a is not stuck to the pull tab portion 11, the adhesion of the adhesive tape 10 is not liable to act as a resistance against the force exerted for peeling the adhesive tape 10, so that the adhesive tape 10 can be easily peeled regardless of the position where the adhesive tape 10 is stuck.
In addition, the auxiliary incisions 28 and 28 are formed in the whole part in the thickness direction of the face liner 6a or in only a surface portion of the face liner 6a, and are not incisions that penetrate the first side surface portion 6. Therefore, the formation of the auxiliary incisions 28 and 28 does not cause a considerable lowering in the strength of the first side surface portion 6. Thus, the formation of the auxiliary incisions 28 and 28 enables easy peeling of the adhesive tape 10 while securing a sufficient strength of the corrugated fiberboard box 1.
On the other hand, as the first example, inclined auxiliary incisions 28A and 28A may also be formed in place of the auxiliary incisions 28 and 28 (see
The auxiliary incisions 28A and 28A are inclined such as to approach each other in going upward, and their lower ends are located in coincidence with or in the vicinity of the respective upper ends of the second incisions 14 and 14. The auxiliary incisions 28A and 28A have their upper ends coinciding with, or located on inner sides in the left-right direction of, respective both left and right side edges of the adhesive tape 10.
The auxiliary incisions 28A and 28A are formed in the whole part in the thickness direction of the face liner 6a or in only a surface portion of the face liner 6a.
In the case where the auxiliary incisions 28A and 28A are formed, also, the configuration is particularly effective in a state in which the end portion 10a of the adhesive tape 10 is stuck at a position on the upper side of the pull tab portion 11. Specifically, as the face liner 6a is gradually peeled off by pulling the pull tab portion 11, left and right ruptured parts of the face liner 6a are guided by the auxiliary incisions 28A and 28A, and that part of the face liner 6a which is located between the auxiliary incisions 28A and 28A is gradually peeled off. When the part between the auxiliary incisions 28A and 28A is peeled off, the left and right ruptured parts of the face liner 6a are guided by the auxiliary incisions 28A and 28A, so that both left and right side edges of the face liner 6a reach both left and right side edges of the end portion 10a, respectively. In this instance, a tip part of the end portion 10a of the adhesive tape 10 has already been peeled off together with the face liner 6a, so that with the pull tab portion 11 pulled further, the adhesive tape 10 can be peeled together with the face liner 6a.
In the corrugated fiberboard box 1 thus formed with the auxiliary incisions 28A and 28A, even in the case where the end portion 10a is not stuck to the pull tab portion 11, the adhesion of the adhesive tape 10 is not liable to act as a resistance against the force exerted for peeling the adhesive tape 10, so that the adhesive tape 10 can be easily peeled regardless of the position where the adhesive tape 10 is stuck.
In addition, since the left and right ruptured parts of the face liner 6a are guided by the inclined auxiliary incisions 28A and 28A and both the left and right side edges of the face liner 6a respectively reach both the left and right side edges of the end portion 10a, the adhesive tape 10 can be reliably peeled regardless of the position where the adhesive tape 10 is stuck.
Further, since the auxiliary incisions 28A and 28A are formed in the whole part in the thickness direction of the face liner 6a or in only a surface portion of the face liner 6a and are not incisions that penetrate the first side surface portion 6, the formation of the auxiliary incisions 28A and 28A does not cause a considerable lowering in the strength of the first side surface portion 6, and the formation of the auxiliary incisions 28A and 28A enables easy peeling of the adhesive tape 10 while securing a sufficient strength of the corrugated fiberboard box 1.
A second example is an example in which the first side surface portion 6 is formed with pull tab portions 11 and 11 and push-in portions 12 and 12 for peeling of each of the adhesive tape 10 and the sticking tape 5 (see
The first side surface portion 6 is formed with the pull tab portion 11 and the push-in portion 12 on an upper side, and is formed with the pull tab portion 11 and the push-in portion 12 on a lower side, too. The pull tab portion 11 and the push-in portion 12 located on the upper side are for peeling of the adhesive tape 10, whereas the pull tab portion 11 and the push-in portion 12 located on the lower side are for peeling of the sticking tape 5. Note that the pull tab portion 11 and the push-in portion 12 located on the lower side are formed in a state in which the push-in portion 12 and the pull tab portion 11 are provided continuously on the upper and lower sides in this order.
In the corrugated fiberboard box 1, with the adhesive tape 10 peeled by use of the pull tab portion 11 and the push-in portion 12 located on the upper side and with the sticking tape 5 peeled by use of the push-in portion 12 and the pull tab portion 11 located on the lower side, peeling operations for the adhesive tape 10 and the sticking tape 5 can both be carried out easily. This is convenient at the time of, for example, folding or discarding the corrugated fiberboard box 1.
In addition, as the second example, for peeling each of the adhesive tape 10 and the sticking tape 5, the first side surface portion 6 may also be formed with a combined-use portion 29 consisting of a single pull tab portion 11 and a single push-in portion 12 (see
The combined-use portion 29 consists of a first portion 29a and a second portion 29b which are formed continuously on the upper and lower sides, wherein one of the first portion 29a and the second portion 29b functions as the pull tab portion 11 whereas the other functions as the push-in portion 12. At the time of peeling the adhesive tape 10, the first portion 29a located on the upper side functions as the pull tab portion 11 whereas the second portion 29b located on the lower side functions as the push-in portion 12. At the time of peeling the sticking tape 5, the first portion 29a located on the upper side functions as the push-in portion 12 whereas the second portion 29b located on the lower side functions as the pull tab portion 11.
Therefore, at the time of peeling the adhesive tape 10, first, the second portion 29b functioning as the push-in portion 12 is pushed in. Next, the first portion 29a functioning as the pull tab portion 11 is drawn out, and the thus drawn-out 29a is pulled along the adhesive tape 10, thereby peeling the adhesive tape 10 together with the face liner 6a. On the other hand, at the time of peeling the sticking tape 5, first, the first portion 29a functioning as the push-in portion 12 is pushed in. Next, the second portion 29b functioning as the pull tab portion 11 is drawn out, and the thus drawn-out 29a is pulled along the sticking tape 5, thereby peeling the sticking tape 5 together with the face liner 6a.
In the case where the combined-use portion 29 is formed in the above-mentioned manner, with the adhesive tape 10 and the sticking tape 5 peeled by use of the first portion 29a located on the upper side and the second portion 29b located on the lower side, peeling operations for the adhesive tape 10 and the sticking tape 5 can each be carried out easily. This is convenient at the time of, for example, folding or discarding the corrugated fiberboard box 1.
Besides, in the case where the combined-use portion 29 is formed, the part functioning as the pull tab portion 11 and the part functioning as the push-in portion 12 are each single, and, therefore, that much higher strength of the first side surface portion 6 can be secured, and that much higher strength of the corrugated fiberboard box 1 as a whole can be secured.
<Others>
While examples in which the first to sixth incisions are all formed in the shape of straight lines have been shown in the above description, the first to sixth incisions are not limited to the shape of straight lines; thus, the first to sixth incisions may be formed in the shape of curved lines, or may be formed in the shape of a combination of straight and curved lines, as required.
In addition, the first to sixth incisions may be inclined in relation to the left-right direction or the vertical direction, as required.
Further, of the first to sixth incisions, those which are continuous with each other may be formed as a single line obtained by combining straight and curved lines or combining curved lines, provided that the single line does not have an angular portion. For example, a first incision in the shape of a straight line and a second incision in the shape of a curved line may be formed as a single line such that an incision on one side of a predetermined intermediate point functions as a first incision whereas an incision on the other side functions as a second incision.
Filing Document | Filing Date | Country | Kind |
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PCT/JP2014/065737 | 6/13/2014 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2015/189984 | 12/17/2015 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
2233602 | Greeley | Mar 1941 | A |
2706076 | Guyer | Apr 1955 | A |
3019944 | Nelson | Feb 1962 | A |
3302857 | Martin | Feb 1967 | A |
5464151 | Parker | Nov 1995 | A |
5582571 | Simpson | Dec 1996 | A |
20070063008 | El-Afandi | Mar 2007 | A1 |
Number | Date | Country |
---|---|---|
2358855 | Aug 2001 | GB |
2-63323 | May 1990 | JP |
2646410 | Aug 1997 | JP |
3057683 | Mar 1999 | JP |
2001-139024 | May 2001 | JP |
2007-8529 | Jan 2007 | JP |
2009-91003 | Apr 2009 | JP |
2009091003 | Apr 2009 | JP |
3164053 | Nov 2010 | JP |
Entry |
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JP2007008529Translation. |
JP2007008529Translation2 (Year: 2007). |
International Search Report for PCT/JP2014/065737 dated Aug. 12, 2014 [PCT/ISA/210]. |
Number | Date | Country | |
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20170121052 A1 | May 2017 | US |