Corrugated Shelf

Information

  • Patent Application
  • 20080030113
  • Publication Number
    20080030113
  • Date Filed
    August 03, 2007
    16 years ago
  • Date Published
    February 07, 2008
    16 years ago
Abstract
A shelf unit includes a back wall having first and second end sections. First and second side walls extend outwardly from and in general perpendicular relation to the end sections of the back wall. Each side wall includes at least one first slot. The back wall and first and second side walls are formed from a first board made of a corrugated material. At least one first shelf formed from a second board made of a corrugated material extends between the first and second side walls. The first shelf has opposing end sections which project through the first slot of each side wall for securing the first shelf to the first and second side walls without the need of associated fasteners. The first slot has the same shape as a cross-sectional shape of the first shelf.
Description

BRIEF DESCRIPTION OF THE DRAWINGS

The present invention may take physical form in certain parts and arrangements of parts, several embodiments of which will be described in detail in this specification and illustrated in the accompanying drawings which form a part of the invention.



FIG. 1 is a perspective view of one of the shelf units in accordance with one embodiment of the present invention.



FIG. 2 is a plan view of an unassembled blank used to form a back wall and two side walls of the shelf unit of FIG. 1.



FIG. 3 is a perspective view of one of the upper three shelves of the shelf unit of FIG. 1



FIG. 4 is a plan view of an unassembled blank used to form one of the upper three shelves of the shelf unit of FIG. 1.



FIG. 5 is a partial perspective view of the bottom shelf of the shelf unit of FIG. 1.



FIG. 6 is a plan view of an unassembled blank used to form a bottom shelf of the shelf unit of FIG. 1.



FIG. 7 is a plan view of an unassembled blank used to form a back wall and two side walls of a shelf unit in accordance with another embodiment of the present invention.





DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

It should, of course, be understood that the description and drawings herein are merely illustrative and that various modifications and changes can be made in the structures disclosed without departing from the spirit of the invention. Like numerals refer to like parts throughout the several views.


Referring now to the drawings wherein the showings are for purposes of illustrating the preferred and alternate embodiments of the invention only and not for purposes of limiting same, a fully assembled freestanding shelf unit A according to one embodiment of the present invention is indicated generally in FIG. 1. The shelf unit A is made from heavy duty corrugated board having at least one layer of corrugations and is adapted to support objects such as books, pictures, decorative items, or any other desired objects. In this embodiment, the corrugated board is comprised of two layers of corrugations.


More particularly, with reference to FIG. 1, the shelf unit A includes a back wall 10 and two side walls 12,12′ which together provide the outer frame of the shelf unit A. The shelf unit further includes at least one first shelf and a second shelf. In the depicted embodiment, a plurality of generally vertically aligned, spaced apart, horizontal shelves 20,30 extend between and are supported by the side walls 12,12′. The shelves 20,30 provide maximum exposure of the objects supported and displayed on the shelves. The upper three first shelves 20 are generally identical having a generally triangular shape while the bottom second shelf 30 takes on a different orientation. In FIG. 1, the shelf unit A is shown erect in an orientation in which it would normally rest on a floor. The shelf unit A rests on the lower rear wall edge (not shown) the side wall edges 72,72′ and the footer 48.


With reference to FIG. 2, the rear wall 10 and side walls 12,12′ are formed from a large flat generally rectangular blank piece of corrugated paper board B vertically divided by two fold lines 18,18′ splitting the flat blank into three sections 10,12,12′. The three sections define the side walls 12,12′ and the rear wall 10. The blank rectangular board B is folded along fold lines 18,18′ so that the side walls 12,12′ extend outwardly from and in generally perpendicular relation to opposing ends of the back wall 10. Each side wall 12,12′ has three generally identical generally triangular slots 14, vertically aligned and cut from the side walls 12,12′ for receiving and supporting the upper shelves 20. Each side wall 12,12′ has an additional slot 16 located at the bottom of the side walls 12,12′ for receiving and supporting the bottom shelf 30.



FIG. 3 illustrates one of the fully assembled upper shelves 20 constructed from corrugated paper board which is adapted to support any variety of objects. With reference to FIG. 4, an upper shelf 20 is formed from a large flat rectangular blank piece of corrugated paper board C divided longitudinally into five sections 22,22′,24,24′, 26. First and second sections 22,22′ are supports which are folded downwardly along fold lines 32,32′ until they are in generally perpendicular relation to the flat board C. Third and fourth sections 24,24′ are then folded downwardly along fold lines 34,34′ until the first and second sections 22,22′ are in face to face relation and the ends of the first and second sections 22,22′ are in contact with the bottom side of the shelf 20 forming a generally triangular bracket 36. A fully assembled upper shelf 20 is illustrated in FIG. 3.



FIG. 5 illustrates a fully assembled bottom shelf 40 constructed from corrugated paper board which is adapted to act as a shelf and also add strength to the shelf unit A. With reference to FIG. 6, the bottom shelf 40 is formed from a large flat rectangular blank piece of corrugated paper board D divided longitudinally into three sections 42,44,46, and a footer 48. First section 42 is a support and is folded downwardly along a fold line 52 until it is in generally perpendicular relation to the flat board D. Second section 44 is then folded downwardly along a fold line 54 until the end of the support 42 is in direct contact with the bottom of the third section 46 forming a generally triangular bracket 56. The third section 46 acts as the top of the bottom shelf 40. The footer 48 is folded downwardly along a fold line 58 until it is in generally perpendicular relation to the third section 46. A fully assembled bottom shelf 40 is illustrated in FIGURE, 5.


The upper shelves 20 of the shelf unit A which have a generally triangular shape are inserted into generally triangular slots 14 of each side wall 12,12′ and the shelves 20 are supported by the side walls 12,12′. The bottom shelf 40 is also inserted into a slot 16 wherein the shape of the slot 16 is generally the same as the shape of the bottom shelf 40. The footer 48 includes first and second notches 62, 64 which receive part of the side walls 12,12′ and act as a locking device to secure the footer 48 in place. The footer 48 traverses the lower front or face portion of the shelf unit A and rests on the floor or associated subjacent surface to provide added strength to the shelf unit A. A fully assembled shelf unit A is illustrated in FIG. 1.


Similar to the aforementioned embodiment, a second embodiment of an unassembled shelf unit is shown in FIG. 7. Similar to the first embodiment, the shelf unit is made from heavy duty corrugated board and is adapted to support objects such as books, pictures, decorative items, or any other desired objects. However, in this embodiment, the corrugated board is comprised of a single layer of corrugations.


With reference to FIG. 7, the shelf unit (not shown in assembled form) includes a back wall 100 and two side walls 120,120′ which together provide the outer frame of the shelf unit. The rear wall 100 and side walls 120,120′ are formed from a large flat generally rectangular blank piece of corrugated paper board B′ vertically divided by two fold lines 180,180′ splitting the flat blank into three sections 100,120,120′. The three sections define the side walls 120,120′ and the rear wall 100.


The blank rectangular board B is folded along fold lines 180,180′ so that the side walls 120,120′ extend outwardly from and in generally perpendicular relation to opposing ends of the back wall 100. Each side wall 120,120′ comprises a first section 122,122′ and a second section 124,124′. The first and second sections are vertically divided by two fold lines 130,130′. Each section has three generally identical triangular slots 140, generally vertically aligned and cut from the side walls 120,120′ for receiving and supporting the upper shelves 20 (FIG. 1). Each section has an additional slot 160 located at the bottom of the side walls 120,120′ for receiving and supporting the bottom shelf 30 (FIG. 1). It should be appreciated that the generally triangular slots 140 and the additional slot 160 can be tilted slightly to the back wall (in the assembled form). This, in turn, will tilt the upper shelves 20 and the bottom shelf 30 slightly back to add additional stability to the shelf unit.


Each side wall 120,120′ is folded along the fold line 130,130′ so that a face of the second section 124,124′ is adjacent a face the first section 122,122′. Once folded, the triangular slots 140 and the additional slot 160 of the first section are aligned with the triangular slots 140 and the additional slot 160 of the second section. Moreover, the folding of the second section onto the first section doubles the thickness of the of the sidewalls 120,120′ (i.e. two layers of corrugated board which is similar to the first embodiment) and hides the corrugations from the view of the user standing in front of the assembled shelf unit.


As to a further discussion of the manner of assembly of the shelf unit of the second embodiment, the same should be apparent from the above description relative to the first embodiment. Accordingly, no further discussion relating to the assembly will be provided.


The present disclosure has been described with reference to the preferred embodiments. Obviously, modifications and alterations will occur to others upon reading and understanding the preceding detailed description. For example, it will be appreciated that the triangular slots and the corresponding triangular shape of the shelf (when folded) could be an alternative shape such as a rectangular configuration. It is intended that the disclosure be construed as including all such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.

Claims
  • 1. A shelf unit comprising: a back wall having first and second end section;first and second side walls extending outwardly from and in general perpendicular relation to the end sections of the back wall, each side wall including at least one first slot, the back wall and first and second side walls being formed from a first board made of a corrugated material; andat least one first shelf formed from a second board made of a corrugated material and extending between the first and second side walls and having opposing end sections projecting through the first slot of each side wall for securing the first shelf to the first and second side walls without the need of associated fasteners, the first slot having the same shape as a cross-sectional shape of the first shelf.
  • 2. The shelf unit of claim 1, wherein the first shelf has a generally triangular cross-sectional shape.
  • 3. The shelf unit of claim 2, wherein the first shelf includes a generally horizontal support and at least one generally vertical support.
  • 4. The shelf unit of claim 3, wherein the generally vertical support includes first and second generally vertical supports in face to face relation with one another, an end of each support engaging a bottom surface of the generally horizontal support.
  • 5. The shelf unit of claim 1, further comprising a second shelf formed from a third board made of a corrugated material and extending between the first and second side walls and having opposing end sections projecting through a second slot located on each first and second side wall, the second shelf having a cross-sectional shape different than the cross-sectional shape of the first shelf.
  • 6. The shelf unit of claim 5, wherein the second shelf includes a generally horizontal support and first and second generally vertical supports, the first and second generally vertical supports being spaced apart, an end of each generally vertical support engaging a bottom surface of the generally horizontal support.
  • 7. The shelf unit of claim 6, wherein the second generally vertical support traverses a lower front of the shelf unit, and an opposing end of the second generally vertical support engages an associated subjacent surface providing added strength to the shelf unit.
  • 8. The shelf unit of claim 6, wherein the second shelf includes a locking device for securing the second shelf to the first and second side walls.
  • 9. The shelf unit of claim 8, wherein the locking devices includes at least one notch located on the second generally vertical support for receiving a portion of one of the first and second side walls.
  • 10. The shelf unit of claim 5, wherein the second shelf includes a generally triangular shaped first section and an inverted L-shaped second section.
  • 11. The shelf unit of claim 5, wherein the second slot has the same shape as the cross-sectional shape of the second shelf.
  • 12. A method of forming a shelf unit comprising: providing a first generally rectangular corrugated paper board;dividing the first board longitudinally into a first end section, an intermediate section and a second end section by fold lines, the first and second end sections defining respective first and second side walls, and the intermediate section defining a rear wall;forming at least one first slot in the first and second end sections;folding the first board along the fold lines so that the first and second end sections extend outwardly from and in perpendicular relation to the intermediate section;providing at least one second generally rectangular corrugated paper board;dividing the second board longitudinally into a plurality of sections by fold lines;folding the second board along the fold lines to form a first shelf having a generally triangular shape; andinserting the folded second board through the first slot such that the second board extends between the first and second end sections of the first board, opposing ends of the second board projecting through the first slot of each first board end section.
  • 13. The method of forming of claim 12, further comprising: dividing the second board longitudinally into first and second end sections and first, second and third intermediate sections,folding the first and second end sections of the second board along fold lines until the end section are in substantially perpendicular relation to the respective first and third intermediate sections, andfolding the first and third intermediate section along fold lines until the first and second end sections are in face to face relation.
  • 14. The method of forming of claim 12, further comprising: providing a third generally rectangular corrugated paper board;dividing the third board longitudinally into first and second end sections and first and second intermediate sections by fold lines;folding the third board along the fold lines to form a second shelf having a shape different than the shape of the folded second board.
  • 15. The method of forming of claim 14, further comprising: folding the first end section along a fold line until the first end section is substantially perpendicular to the third board,folding the first intermediate section along a fold line until an end of the first end section contacts a first surface of the second intermediate section, the first end section and the first and second intermediate sections together forming a generally triangular shape, andfolding the second end section along a fold line until the second end section is substantially perpendicular to the second intermediate section.
  • 16. The method of forming of claim 14, further comprising: forming a second slot in the first and second end sections of the first board, the second slot located between the first slot and an edge of the first board, andinserting the folded third board through the second slot such that the third board extends between the first and second end sections of the first board, opposing ends of the third board projecting through the second slot of each first board end section.
  • 17. A shelf unit comprising: a back wall having opposing end sections;first and second side walls extending generally perpendicular from the respective end sections of the back wall, each side wall including first and second slots, the back wall and first and second side walls being formed from a first corrugated paper board;a first shelf having opposing end sections projecting through the first slot of each first and second side wall, respectively, the first slot having a shape similar to a cross-sectional shape of the first shelf, and being formed from a second corrugated paper board; anda second shelf having opposing end sections projecting through the second slot of each first and second side wall, respectively, the second shelf having a cross-sectional shape different than the cross-sectional shape of the first shelf, and being formed from a third corrugated paper board.
  • 18. The shelf unit of claim 17, wherein the first shelf has a generally triangular cross-sectional shape, the first shelf including a generally horizontal support and first and second generally vertical supports, the first and second generally vertical supports being in face to face relation with one another.
  • 19. The shelf unit of claim 17, wherein the second shelf includes a generally horizontal support and first and second generally vertical supports, the generally vertical supports being spaced apart, the second generally vertical support traversing a face portion of the shelf unit.
  • 20. The shelf unit of claim 17, wherein the second shelf includes a locking device for securing the second shelf to the first and second side walls.
CROSS REFERENCE TO RELATED APPLICATIONS

This application claims priority from U.S. Provisional Patent Application Ser. No. 60/835,692 filed Aug. 4, 2006 and is incorporated herein by reference.

Provisional Applications (1)
Number Date Country
60835692 Aug 2006 US