The present invention relates to brackets for mounting objects on structures. More specifically, the present invention relates to brackets for mounting objects to corrugated surfaces or rooftop structures.
The invention relates to mounting brackets for corrugated surfaces, such as rooftops, and the manner in which these brackets are assembled and installed. In some embodiments, the invention may relate to mounting solar panels, antennas, satellite dishes, snow fences, conduits, wiring, and the like.
Some embodiments of the invention provide a mounting bracket for attaching an object to a corrugated surface. The mounting bracket includes a first leg that, when assembled, is fixed to the corrugated surface. The mounting bracket includes a second leg, distinct and separate from the first leg, and when assembled, is fixed to the corrugated surface. The mounting bracket includes a main portion. The main portion is slidably engageable with the first leg and slidably engageable with the second leg. The main portion includes a plurality of teeth engageable with an aperture of the second leg.
Some embodiments of the invention further provide a mounting bracket for mounting an object to a corrugated surface. The mounting bracket includes a main portion including a channel at a first end, a flange at the second end, and a toothed region including a plurality of teeth. The mounting bracket further includes a first leg including a protrusion sized to engage the channel of the main portion, a first section connected to the corrugated surface, and a second section connecting the first section to the protrusion. The mounting bracket still further includes a second leg including a first section that, when assembled, is mated with the corrugated surface, and a second portion that defines an aperture sized to receive the flange of the main portion. The first leg is moveable with respect to the main portion about a first degree of adjustability via the pivoting engagement of the protrusion in the channel.
Some embodiments of the invention still further provide a method of assembling a mounting bracket on a corrugated surface including one or more undulations. A first leg, including a protrusion and a foot, is provided. A second leg, including an aperture and a foot, is provided. A main portion, including a channel and a toothed region including a plurality of teeth is provided. The foot of the first leg is attached to the corrugated surface. The protrusion of the first leg is slid into the channel of the main portion. The aperture of the second leg is slid over the toothed region of the main portion. The second leg is rotated such that the aperture contacts at least one of the plurality of teeth and the foot of the second leg is aligned with one of the undulations. The foot of the second leg is attached to the corrugated surface.
Before any independent embodiments of the invention are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The invention is capable of other embodiments and of being practiced or of being carried out in various ways. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. The use of “including,” “comprising,” or “having” and variations thereof herein is meant to encompass the items listed thereafter and equivalents thereof as well as additional items.
Unless specified or limited otherwise, the terms “mounted,” “connected,” “supported,” and “coupled” and variations thereof are used broadly and encompass both direct and indirect mountings, connections, supports, and couplings. Further, “connected” and “coupled” are not restricted to physical or mechanical connections or couplings.
Also, it is to be understood that phraseology and terminology used herein with reference to device or object orientation (such as, for example, terms like “central,” “upper,” “lower,” “front,” “rear,” etc.) are only used to simplify description of embodiments of the present invention and do not alone indicate or imply that the device or element referred to must have a particular orientation. In addition, terms such as “first” and “second” are used herein for purposes of description and are not intended to indicate or imply relative importance or significance.
With reference to
The illustrated main portion 11 includes a channel 33 (
The illustrated main portion 11 also includes a toothed engagement region 35 having a series of parallel teeth 36 on opposing sides of the main portion 11 (
The second leg 13, as shown in
Located adjacent to the toothed engagement region 35 along the top surface 37 of the main portion 11 is a second channel, T-shaped channel, or T-slot 43 (a channel with the cross section of a ‘T’) which is open at both ends to accept at least one mounting bolt 45 for attaching various objects, such as solar panels. The mounting bolt 45 is slidably adjustable along the T-Slot 43 to permit adjustability along the direction indicated by arrow 52 (
Some of the rooftop applications of the present invention can be, for example, solar panels, satellite dishes, antennas, and snow fences among other rooftop mounted structures. Many of the aforementioned rooftop objects or elements are designed to be affixed to a uniform surface, and therefore may have difficulties in attaching to a corrugated surface such as the corrugated surface 20. The mounting brackets 10 of the present invention are adjustable to accommodate various corrugated surfaces, as well as various rooftop object bolt patterns. Additionally, an adjustable air gap 44 can be provided between the bottom surface 38 of the mounting bracket 10 and the corrugated surface 20 (see
To affix the mounting bracket 10 to a corrugated surface 20, the areas of the corrugated surface 20 where the elastomeric adhesive 14 is to be placed must first be cleaned. Any dirt, rust, or debris may decrease the effective adhesion. Once clean, the adhesive 14 of the first foot 30 is pressed firmly against the corrugated surface 20 to attach the foot 30 of the first leg 12 to the corrugated surface 20, as shown in
The main portion 11 is then slidably attached to the first leg 12 via the hinge mechanism 34. As shown, the protrusion 32 of the first leg 12 slides into the channel 33 formed in the main portion 11. Then, the main portion 11 is allowed a limited amount of rotation about the hinge mechanism 34 defined as the first degree of adjustability, indicated by arrow 50 (
Then, at least one mounting bolt 45 is slid into the T-Slot 43 (
This application claims priority to co-pending U.S. Provisional Patent Application No. 62/028,089 filed on Jul. 23, 2014, the entire content of which is incorporated herein by reference.
Number | Date | Country | |
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62028089 | Jul 2014 | US |