The invention relates to a corrugating plant for the manufacture of sheets of corrugated board. The invention further relates to a method of manufacturing sheets of corrugated board on a corrugating plant.
Corrugating plants serve for cutting to size sheets of corrugated board of a given format from the manufactured webs of corrugated board. For improved exploitation of the entire width of a web of corrugated board, the web is cut into two continuous, sectional webs which are allocated to two different formats; they are then cut and, via a switch, delivered to two different levels and afterwards cut crosswise. Upon change of format i.e., upon modification of the width of the sectional webs of corrugated board, the webs are not completely severed crosswise upstream of the switch so that both sectional webs of corrugated board are still continuous. For these two continuous sectional webs of corrugated board, after the change of format, to be delivered to two different levels, a crosscut must be made centrically crosswise of the conveying direction of the web of corrugated board, having a given length and a given position. This is known for example from EP 0 894 583 B 1.
Corrugating plants of the generic type for dividing a web of corrugated board into two sectional webs of corrugated board possess only restricted flexibility and productivity in the manufacture of sheets of corrugated board of varying format.
It is an object of the invention further to develop a corrugating plant of the type mentioned at the outset for it to possess improved productivity and flexibility in the manufacture of sheets of corrugated board.
According to the invention, this object is attained by the features of claim 1. The gist of the invention resides in designing the corrugating plant in such a way that a continuous web of corrugated board can be cut and divided into at least three sectional webs of corrugated board which are allocated to varying formats of sheets of corrugated board. Several continuous sectional webs of corrugated board of predetermined and variably adjustable width can be produced by associated separating cuts by means of the cutter and divided into at least three levels by the switch. By means of the cross cutter, which comprises at least three sectional cross cutters, each continuous sectional web of corrugated board can be cut into sheets of corrugated board of the desired format.
Further advantageous embodiments of the invention will become apparent from the sub-claims.
Additional features, details and advantages of the invention will become apparent from the ensuing description of two exemplary embodiments, taken in conjunction with the drawing.
The following is a description of a first embodiment of the invention, taken in conjunction with FIGS. 1 to 6. A corrugating plant 1 comprises a customary corrugating machine for the production of webs of corrugated board, known for example from U.S. Pat. No. 5,632,850, GB 2 305 675 A or DE 43 05 158 A1, which reference is made to for further details. The corrugating machine is located to the right of
In a conveying direction 3 of the web of corrugated board 2, the corrugating plant 1 further successively comprises a cutter-and-grooving unit 4 for lengthwise and crosswise cutting as well as for grooving the still undivided web of corrugated board 2 into several continuous sectional webs of corrugated board Bi, a switch 5 for dividing the sectional webs of corrugated board Bi into three levels and a cross cutter 6 with three sectional cross cutters 7 for cutting to size sheets of corrugated board 9 from each continuous sectional web of corrugated board Bi. Directly downstream of the cross cutter 6, provision is made for one conveyor belt 8 per sectional cross cutter 7, the belt 7 delivering the cut sheets of corrugated board 9 to a respective depository stack 10.
The cutter-and-grooving unit 4 comprises a longitudinal-cutter-and-grooving unit 11 and a cross-cutter unit 12 downstream as seen in the conveying direction 3. The longitudinal-cutter-and-grooving unit 11 comprises a first longitudinal-cutter unit 11a and a downstream, second longitudinal-cutter unit 11b. A first grooving unit 11c and a second grooving unit 11d are disposed upstream of the longitudinal-cutter units 11a, 11b The longitudinal-cutter units 11a and 11b comprise pivoted tool beds which are provided with rotating knives which are mounted on tool holders and which are individually displaceable crosswise of the conveying direction 3. The knives are individually movable for engagement with the web of corrugated board 2, cooperating with opposite, rotarily driven brush rolls (not shown) when the knives pass into the web of corrugated board 2. The grooving units 11c and 11d each comprise two pivoted tool beds which are substantially disposed one on top of the other in mirror symmetry to the web of corrugated board 2. The pivoted tool beds are provided with grooving tools which are mounted on tool holders for individual displacement crosswise of the conveying direction 3. The grooving tools are movable for individual engagement with the web of corrugated board 2. As regards the detailed design of the longitudinal-cutter-and-grooving unit 11, reference is made to U.S. Pat. No. 6,071,222 and DE 101 31 833 A.
Each cutting support 20 can be moved into a first and second position by means of the associated hydraulic cylinder 22. In the first position—the position of cutting—the cutting support 20 is directly underneath the roll 15. The vertical distance of the roll 15 from the cutting support 20 is selected such that the knife 18, upon rotation of the roll 15, does precisely not touch the cutting support 20. In the second position—the non-cutting position—the piston rod 21 of the hydraulic cylinder 22 is completely extended so that the cutting support 20 is located upstream of the roll 15 in the conveying direction 3.
The switch 5 comprises a feed table 24 for feed of the web of corrugated board 22 and a delivery-table unit 25 with three delivery tables 26 for three-level discharge of the web of corrugated board 2. For improved transfer of the web of corrugated board 2 from the feed table 24 on to the delivery tables 26, provision is made for several switch elements 27 which are disposed side by side on the feed table 24 for pivoting crosswise of the conveying direction and which are individually pivotable in relation to the delivery tables 26 into corresponding angular positions. For a detailed description of the fundamental design of the switch 5, please refer to DE 103 54 671.5.
The cross cutter 6 comprises three sectional cross cutters 7 which are disposed one on top of the other. Each sectional cross cutter 7 comprises two cross-cutter rolls 28 which are rotarily drivable and disposed one on top of the other and which extend crosswise of the conveying direction 3, with one cross-cutter roll 28 carrying a cross-cutter knife 31, which extends radially outwards, for completely severing the web of corrugated board 2 crosswise, consequently serving for cutting to size the sheets of corrugated board 9.
The structure of the separating cut T2 corresponds to the separating cut T1, comprising a first longitudinal separating cut L21 in a position x21, a second longitudinal separating cut L22 in a position x22 and a connecting crosscut Q2 which is perpendicular to the longitudinal separating cuts L21 and L22, connecting them. The first and second longitudinal separating cuts L21 and L22 overlap in the conveying direction 3. The length of the connecting crosscut Q2 is selected such that the length exceeds x21−x22 and the connecting crosscut Q2 laps over the first and second longitudinal separating cuts L21 and L22 crosswise of the conveying direction 3. The first longitudinal separating cuts L11 and L21 end at a position y11 and y21 in the conveying direction 3, with y11=y21. The second longitudinal separating cuts L12 and L22 start at the position y12 and y22 in the conveying direction 3, with y12 being equal to y22. The connecting crosscuts Q1 and Q2 are disposed in a position y1 and y2 in the conveying direction 3, with y1=y2. An area of format change 29 of a width Δy is defined in the vicinity of the connecting crosscuts Q1 and Q2. The width of the area of format change 29 must be at least Δymin=Y12−y11.
The sectional webs of corrugated board B1 to B3 are additionally provided with numerous longitudinal cuts Sk. They are only shown in
The mode of operation of the corrugating plant 1 is going to be described below. The standard operation will be described first. The continuous web of corrugated board 2 passes in the conveying direction 3 through the corrugating plant 1. In the first longitudinal-cutter unit 11a, the web of corrugated board 2—apart from the longitudinal cuts Sk which will not be mentioned anymore below—is being provided with the first longitudinal separating cuts L11 and L21, with the width of the cut sectional webs of corrugated board B1 to B3 being set by the positions x11 and x21 of the first longitudinal separating cuts L11 and L21. The knives of the first longitudinal-cutter unit 11a engage with the web of corrugated board 2 for the job of cutting the sectional webs of corrugated board B1 to B3. The cut sectional webs of corrugated board B1 to B3 pass through the second longitudinal-cutter unit 11b and the cross-cutter unit 12, both of which not having any task at first. In the switch 5, the three sectional webs of corrugated board B1 to B3 are being divided into three levels and supplied to the three sectional cross cutters 7 which are located one on top of the other, where the sectional webs of corrugated board B1 to B3 are being cut into sheets of corrugated board 9 and transferred via the conveyor belts 8 to a respective depository stack 10.
Upon a change of format, the desired new width of the sectional webs of corrugated board B1 to B3 is set first. To this end, the knives of the second longitudinal-cutter unit 11b, which are necessary for the production of the second longitudinal separating cuts L12 and L22, are being moved into the desired positions x12 and x22. The knives of the second longitudinal-cutter unit 11b are now being engaged with the web of corrugated board 2, slightly before the knives of the first longitudinal-cutter unit 11a withdraw from the web of corrugated board 2. This helps produce the overlap of the first and second longitudinal separating cuts. After the knives of the second longitudinal-cutter unit 11b have engaged with the web of corrugated board 2, the knives of the first longitudinal-cutter unit 11a disengage from the web of corrugated board 2. Then the other knives of the second longitudinal-cutter unit 11b move in, producing the longitudinal separating cuts Sk. In
For producing continuous separating cuts T1 and T2, the associated connecting crosscuts Q1 and Q2 must be made. To this end, the corresponding cutting supports 20 are being moved into the first position i.e., the position of cutting, underneath the roll 15, and the other cutting supports 20 into the second position i.e., the non-cutting position. With the web of corrugated board 2 passing through the cross-cutter unit 12 and the rotation of the roll 15 being controlled correspondingly, the knife 18 will make the connecting crosscuts Q1 and Q2. The position of the connecting crosscuts Q1 and Q2 crosswise of the conveying direction 3 is determined by the cutting supports 20 which are in the first position. The length of the connecting crosscuts Q1 and Q2 is determined by the width of the cutting supports 20 which are in the first position. For wider cuts to be produced, two directly adjacent cutting supports 20 can be disposed in the position of cutting. This will produce a longer connecting crosscut. After application of the connecting crosscuts Q1 and Q2, continuous separate sectional webs of corrugated board B1 to B3 have been produced, with the width of the sectional webs of corrugated board B1 and B3 being greater after the change of format according to
For dividing the sectional webs of corrugated board B1 to B3 after the change of format, it is necessary to adapt the switch elements 27 to the changed widths of the sectional webs of corrugated board B1 to B3 so that the sectional webs of corrugated board B1 to B3 can be divided reliably into three levels. After adjustment of the position of the switch elements 27, the sectional webs of corrugated board B1 to B3 of changed width are being delivered on three levels to the three sectional cross cutters 7 where sheets of corrugated board 9 of another format are cut to size. The area of change of format 29 is being sorted out.
Producing the separating cuts T1 and T2 can also take place in a different way. The first longitudinal-cutter unit 11a can for example additionally comprise two side by side water-jet cutting devices which are movable indepently of each other crosswise of the conveying direction 3. They can produce continuous, uninterrupted separating cuts T1 and T2. Moreover, it is possible that knives are provided which are pivotable about an axis that is perpendicular to the web of corrugated board 2. In this case, continuous and uninterrupted separating cuts T1 and T2 can be produced too. It is also possible that the cross-cutter unit 12 produces connecting crosscuts Q1 and Q2 which are not vertical, but extend at an angle to the conveying direction 2.
At first, the knives of the first longitudinal-cutter unit 11a are in engagement with the web of corrugated board 2. The knife, allotted to the separating cut T1, of the second longitudinal-cutter unit 11b is being engaged with the web of corrugated board 2 in the position x12 for commencement of the change of format. Then the knife, allotted to the separating cut T1, of the first longitudinal-cutter unit 11a is being detached from the web of corrugated board 2. Afterwards, the knife, belonging to the separating cut T2, of the second longitudinal-cutter unit 11b engages with the web of corrugated board 2 in the position x22. Then the second knife, belonging to the second separating cut T2, of the first longitudinal-cutter unit 11a is being removed from the web of corrugated board 2. The first and second connecting crosscuts Q1 and Q2 are being made in the cross-cutter unit 12. For application of the first connecting crosscut Q1, a correspondingly placed cutting support 20 moves into the first position underneath the roll 15. By correspondingly triggered rotation of the roll 15, the knife 19 produces the connecting crosscut Q1 in the position y1. Then this cutting support 20 is being moved into the second position and another cutting support 20 of another crosswise position is being moved into the first position underneath the roll 15. Correspondingly controlled rotation of the roll 15 helps produce the connecting crosscut Q2 at the position y2. The width of the sectional web of corrugated board B1 has increased after the change of format and the width of the sectional web of corrugated board B3 has decreased. The width of the sectional web of corrugated board B2 does not change. The width of the area of change of format 29 in case of the change of format of
Prior to the change of format, a knife of the first longitudinal-cutter unit 11a engages with the web of corrugated board 2 for producing the first longitudinal separating cut L11 in the position x11=x21. For commencement of the change of format, the knives of the second longitudinal-cutter unit 11b are being engaged with the web of corrugated board 2 in the positions x12 and x22. Then the knife of the first longitudinal-cutter unit 11a is removed in the position x11. For connection of the longitudinal separating cuts L11, L12 and L22, the connecting crosscuts Q1 and Q2 are then made in the cross-cutter unit 12 in the position y1=y2. To this end, the corresponding cutting supports 20 are being moved into the first position underneath the roll 15. By the rotation of the roll 15 being correspondingly triggered, the connecting crosscuts Q1 and Q2 are being produced, forming a joint crosscut.
Then the sectional webs of corrugated board B1 to B3 are divided into three levels by the switch 5 and fed to the sectional cross cutters 7 for sheets of corrugated board 9 to be cut to size. Of course, it is also possible that a change of format is accompanied with a change-over from three webs of corrugated board to two webs of corrugated board.
The following is a description of a second embodiment of the invention, taken in conjunction with
Fundamentally, the cutter and grooving unit 4 can be embodied such that any number of sectional webs of corrugated board Bi can be produced and divided. The sectional webs of corrugated board Bi are separated from each other by associated separating cuts Tj, with j=i−1 applying generally. The separating cuts Tj are formed by first longitudinal separating cuts Lj1, second longitudinal separating cuts Lj2 and associated connecting cross cuts Qj. For the production of greatest possible flexibility and productivity in the manufacture of sheets of corrugated board 9, the first and second longitudinal-cutter unit 11a, 11b must embodied such that the width of each sectional web of corrugated board Bi crosswise of the conveying direction 3 can be predetermined and set variably. The cross-cutter unit 12 must therefore be able to produce connecting crosscuts Qj of a predetermined length and predetermined position of the web of corrugated board 2.
Number | Date | Country | Kind |
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10 2004 046127.9 | Sep 2004 | DE | national |