Cot assembly

Information

  • Patent Grant
  • 6513178
  • Patent Number
    6,513,178
  • Date Filed
    Monday, May 15, 2000
    24 years ago
  • Date Issued
    Tuesday, February 4, 2003
    21 years ago
Abstract
A cot has a sleeping surface that includes bedding material extending between members of a frame. The frame includes a number of rods connected with a number of comer connectors such that the frame forms the shape of a polygon. Each corner connector has a pedestal extending downwardly to engage the floor and support the bedding material above the floor. The corner connectors have a housing and a pair of coupling portions extending from the housing and an inwardly projecting portion. The bedding material extends within the cot frame such that no openings or gaps are formed between the bedding material and the frame. The cot also has a mechanism for maintaining and adjusting the bedding material surface in a taut condition.
Description




BACKGROUND OF THE INVENTION




The present invention relates generally to cots, and more particularly to an improved design for a cot assembly. The invention further relates to cots having various advantageous features, including a continuous bedding surface without gaps, a tensioning means for maintaining the bedding material in a taut condition, and the absence of exposed fasteners and the like.




Cots provide a temporary sleeping surface positioned above the ground or floor. Preferably, the cot is easily moved and transported and/or stored for later use. Cots find a wide variety of uses in many different activities for different ages and sizes of people. In one use, cots are used for camping or other outdoor sleeping settings to avoid contact with the ground. In another use, cots are used indoors by children or preschoolers when it is desired to provide a comfortable sleeping surface that is raised above the floor. Cots are more advantageous than mats or other devices that lie directly on the floor or ground for many reasons. For example, they provide a more comfortable sleeping surface, allow air flow between the floor or ground and the sleeping surface, provide a sleeping surface for a person which is not in contact with the sleeping surface of another person, and do not expose the sleeping person to filth and/or pests which may be present on the floor or ground.




One problem associated with cots is the fact that, when assembled, they require more storage space and can be more cumbersome than mats or sleeping bags. In order to address this problem, various improvements have been made in the design of cots. U.S. Pat. No. 5,003,649 to Kelly provides a nestable cot with a frame that allows a plurality of cots to be nestably stacked one on top of another. Each cot includes four corner connectors, each comer connector configured to receive a pedestal from a corresponding one of the comer connectors stacked thereupon. Thus, the stacked cots occupy a space that has a total height that is less than the sum of the individual heights of each cot, and are more easily stored and handled.




While the '649 patent is a step in the right direction in improving the design of cots, there remains room for additional improvements. One problem with prior art cots is related to the sleeping surface of the cots. Cots typically have a frame for supporting bedding material or fabric that extends between members of the frame. One of the problems with these prior art cots is that gaps are formed between the bedding material and the frame, and these gaps may pose a safety hazard, particularly for children. The potential for injury exists if a child inserts a hand, foot, head or other body part through the gap, where it may become stuck or may cause the child to trip and fall. Also, the cot is more susceptible to being damaged. Cots having such gaps, particularly at the corners, have been prevalent in the prior art and means have not been provided for ensuring against such gaps.




Another problem with prior art cots is related to maintaining the taut condition of the bedding material stretching between members of the frame. Since the sleeping surface is positioned above the floor or ground, when a child or person lies on the cot, the weight on the bedding material at the middle of the cot has the tendency to cause the bedding material to loosen and sag between the members of the frame. This problem worsens over time as the cot is repeatedly subjected to loading. There is a need for a cot that maintains the bedding material in a taut condition, yet also provides for simple and efficient correction of sagging bedding material. It is also desirable that any adjustment mechanism and the associated components require minimum use of tools and/or dismantling. Further, it is preferable that the mechanism is not exposed to the user and does not have any parts which may be encountered or removed by the user, particularly children.




While there have been various approaches to improving the design and construction of nestable cots, the need for improvement still remains. There is needed an improved cot that addresses the problems in the prior art in a reliable, safe, and efficient manner. The present invention satisfies these needs, among others.




SUMMARY OF THE INVENTION




The present invention provides a cot assembly that includes a frame and bedding material extending between members of the frame. The cot assembly is free of any gaps between the bedding material and the frame, thereby protecting against injury which could otherwise result from the presence of such gaps. The cot assembly further includes the combination of a gap-free bedding surface with a means for tensioning the bedding material to maintain it in a desired taut condition. These unique features distinguish the present invention from the prior art and provide greater usable area within the perimeter, increased safety and utility, and other advantages in the use of the cot.




In one aspect of the present invention, there is a cot assembly that includes a frame defining an interior area and an exterior area. The frame has a number of elongated rods with the ends of the rods connected by a number of corner connectors to form a polygonal shape. A pedestal extends downwardly from each corner connector to engage the floor or other supporting surface. The bedding material extends fully to the perimeter defined by the frame in order to avoid undesirable gaps between the bedding surface and the cot frame.




In one embodiment, for example, each corner connector includes an inwardly projecting portion extending into the interior area of the frame. Bedding material is connected with and extends between the rods in the interior area of the frame. The bedding material extends at least to the inwardly projecting portions such that no openings are formed in the interior area between the bedding material and the frame. In a preferred form, each of the comer connectors includes top and bottom flanges extending into the interior area of the frame and defining a slot therebetween for receiving the bedding material.




In yet another aspect of the invention, a cot assembly is provided which includes a frame and bedding material extending gap-free about the frame. Means are provided for positioning and maintaining the bedding material in a taut condition. In one embodiment, for example, at least one of the rods is rotatable with respect to the cot frame and cooperates with a means for holding the rod in a selected rotational position. In a preferred form, the holding means comprises a ratchet mechanism that permits rotation of the rod in a first direction which tightens the bedding material attached to the rod. The holding means prohibits rotation of the rod in the opposition rotational direction in order to maintain the bedding material in the taut condition.




It is an object of the present invention to provide a cot assembly which is simple in construction and which does not present fasteners or the like which may be encountered by or removed by the user, particularly children.




It is a further object of the present invention to provide a cot assembly which includes a frame with a supported bedding material that extends fully within the frame to avoid gaps between the bedding material and frame, thereby preventing the potential for a person by having a part of the body become engaged or trapped within such a gap.




A further object of the present invention is to provide a cot assembly which includes a gap-free bedding surface with the supporting frame and which further includes means for maintaining the bedding material in a taut condition.




These and other objects and advantages of the present invention will be apparent from the following description of the preferred embodiment.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a top plan view of a cot assembly according to a preferred embodiment of the present invention.





FIG. 2

is a top plan view of the cot frame of the embodiment of FIG.


1


.





FIG. 3

is a partial top plan view of one corner of the cot assembly of FIG.


1


.





FIG. 4

is a cross-sectional view of the corner connector of

FIG. 3

taken along lines


4





4


of FIG.


3


.





FIG. 4



a


is a cross-sectional view of the corner connector of

FIG. 3

taken along lines


4




a





4




a


of FIG.


3


.





FIG. 5

is an elevational view of an comer connector comprising a portion of the cot assembly of FIG.


1


.





FIG. 6

is a section of the corner connector of

FIG. 4

taken through line


6





6


.





FIG. 7

is an exploded perspective view of a ratchet mechanism according to another aspect of the present invention.





FIG. 8

is a perspective view of three cot assemblies of

FIG. 1

nestably stacked one upon another.











DESCRIPTION OF THE PREFERRED EMBODIMENT




For the purposes of promoting an understanding of the principles of the invention, reference will now be made to the embodiment illustrated in the drawings and specific language will be used to describe the same. It will nevertheless be understood that no limitation of the scope of the invention is thereby intended, such alterations and further modifications in the illustrated device, and such further applications of the principles of the invention as illustrated therein being contemplated as would normally occur to one skilled in the art to which the invention relates.




The present invention provides a cot assembly that has several advantageous design features not available in the prior art. Importantly, the cot includes a bedding material that spans the entire interior of the cot frame without any gaps being present between the bedding material and the frame. Also, this fully spanning bedding material is capable of being adjusted after the cot has been assembled to adjust the tightness of he material. Further, these features are provided in a cot assembly that is simple and reliable in construction, is easily assembled and later adjusted for tautness, and does not have exposed parts that may pose a problem for the user, particularly for children.




The present invention is directed to a cot assembly that has a frame which forms a perimeter which defines an interior area in which a person lying on the cot is supported. Bedding material is connected with and extends between the members of the frame in the interior area such that no openings are formed in the interior area between the bedding material and the frame. In another form of the present invention, a ratchet mechanism


11


is provided to position and maintain bedding material


20


in a taut condition.




Referring in particular to

FIGS. 1-2

, there is shown a cot


10


having a frame


12


including a number of elongated rods


14


-


17


. A corresponding number of corner connectors


30


are connected to respective ends of the rods


14


-


17


to form the frame


12


. It is contemplated herein that frame


12


may have a plan view forming any one of a number of polygonal shapes, such as a rectangle, square, pentagon, a combination of straight and curved members, or only curved members, etc. The frame is shown as consisting of rods which generally comprises hollow tubes either in round or non-round cross-section. As used herein, the term “rods” is used more broadly as encompassing any elongated member which can be coupled together to form a frame for supporting the bedding material used in a typical cot. It will therefore be appreciated that such rods may comprise any of a wide variety of material and shapes depending on the intended use of the cot.




Bedding material


20


is connected with the rods


14


-


17


of the frame


12


and extends therebetween in the interior area of frame


12


to create a support surface for a person lying on the cot. The bedding material


20


extends horizontally substantially parallel to the floor or ground. Bedding material


20


and frame


12


are supported above the floor or ground by pedestals


33


(

FIG. 5

) extending downwardly from the corner connectors


30


to suspend the bedding surface above an underlying support surface. The bedding material


20


is made from a material of suitable strength and comfort to support a person lying on the cot


10


, the selection of which is within the ordinary skill in the art. Bedding material is typically a relatively thin, flexible and compliant material, preferably sheet-like in shape. The material may be any suitable one, e.g., a natural or synthetic sheeting, fabric, mat, webbing or the like.




As previously described, the bedding material


20


and frame


12


are assembled such that there arc no openings formed between the frame and the bedding material in the interior area of the frame. The bedding material is attached to the frame, and any free portions of the bedding material will at least extend to or overlap with the frame. It will be appreciated that there are numerous ways of attachment to accomplish this gap free construction. Shown herein is a preferred embodiment for providing the gap free condition. As used herein, the term “gap free” or similar terms are used to describe the fact that the bedding material fills the interior of the area defined by the frame perimeter when viewed in the plan view. Moreover, a preferred feature of the present invention is the provision of a gap free condition that further provides for adjusting the tautness of the bedding material, as described hereafter.




The cot frame


12


is illustrated in FIG.


2


and without the bedding material shown to better depict the details of the frame


12


and its components. Preferably, the cot assembly includes side rods


15


and


16


spaced apart and extending in substantially parallel relation. Each of the paired rods


15


and


16


has a length L


1


sufficient to accommodate the height of a person lying on the cot. Frame


12


also includes a second pair of spaced end rods


14


and


17


extending in substantially parallel relation and having a length L


2


sufficient to accommodate the width of a person lying on the cot. It is of course contemplated that the lengths L


1


and L


2


may be varied substantially to accommodate different users.




The side and end rods comprise a profile that provides a preferred support structure and shape for the cot. The rods


14


-


16


are shown as having a cross section with flat top and bottom surfaces connecting rounded sides in a “race track” shape, although other shapes could readily be used, including round, square, oval and many others. The configuration shown has several advantages. The upper support surface is wider than would be provided for a round rod of comparable diameter. The non-round cross section also prevents “racking” when the cots are subjected to a longitudinal twisting force. Racking can occur when the round members of a frame rotate relative the corner connectors, thereby skewing the otherwise flat shape of the cot, and causing a corner of the cot to be spaced from the underlying cot when they are stacked or put on the floor. This can lead to instability of a stack of cots. For the present invention, since non-round rods cannot rotate relative to the corner connectors, the potential for racking is avoided.




The cot preferably includes at least one end member that enables the user to adjust the tautness of the bedding material. In the embodiment of

FIG. 2

, this is accomplished by means of the rod


17


and a complementary rotational adjustment system. As shown, a mechanism is provided which operates in cooperation with rod


17


to allow for selective rotation of rod


17


In one direction to tighten the bedding material. In particular, this end of the cot includes a combination of rod


17


and an adjacent support member


50


. As seen in

FIG. 4



a


, rod


17


is round and support member


50


is shaped and positioned complementary with rod


17


so the combination of the two provides an outer cross section profile that is the same as that for the rods


14


-


16


. This enables the rods and corner connectors to be interchangeables.




The assembly of the cot frame is straightforward. The rods can be readily connected with the corner connectors in any of a variety of ways. As will be apparent from the later description of the corner connectors and associated components, the rods may be attached to the corner connectors by press fit, gluing, mechanical fastening or any other means, with a simple mechanical fit of the components being preferred to simplify assembly and facilitate disassembly if that becomes desired. Further, the combination of the bedding material with the frame assembly will provide another means for maintaining the frame members in the assembled condition. It is a feature of the present invention that no screws, pins or other fasteners are required to hold the cot together, and therefore such fasteners are not exposed to the user, and cannot be removed by the user.




Bedding material


20


is attached to the cot frame. Such attachment may take many forms. In the preferred embodiment, the bedding material includes a plurality of sleeves


22


, each configured to be received over any of the non-adjusting rods, such as rods


14


-


16


. In an alternate method of attachment, bedding material


20


extends around the exterior portion of a rod and is connected to the rod by suitable fasteners, the selection of which is within the ordinary skill in the art. In view of the intended rotation of rod


17


for adjustment of tautness, this method of attachment is appropriate for such an adjusting-type rod. In any event, bedding material


20


is sized such that when the members of frame


12


and corner connectors


30


are assembled, as described above and shown in

FIG.1

, the bedding material


20


extends between the members of the frame


12


and fills the interior area of frame


12


.




Each of the corner connectors


30


includes a housing


32


having a top portion


37


(FIG.


5


). Housing


32


has a first coupling portion


34




a


and a second coupling portion


34




b


. Coupling portions


34




a


and


34




b


extend generally perpendicular to one another and are configured to receive corresponding ends of rods


14


-


16


and/or rod


17


and support member


50


.




First coupling portion


34




a


includes a first sleeve


35




a


, and second coupling portion


34




b


includes a second sleeve


35




b


. Each of the first and second sleeves


35




a


and


35




b


defines an opening sized to receive the corresponding ends of the members of frame


12


. Each of the coupling portions


34




a


and


34




b


further includes a first connector


38


and an adjacent second connector


39


extending outwardly into the sleeves


35




a


and


35




b


. First connector


38


and second connector


39


connect the rod members and assemblies of frame


12


with comer connector


30


.




Preferably, the first connector


38


is circular in cross-section, as shown in

FIG. 5

, and sized so that a hollow end of rod


17


can be connected to the connector


38


to be rotatable about the connector. The second connector


39


is semi-circular in cross section and sized to receive a hollow end of support member


50


in non-rotational engagement. The combined outer perimeter of the adjacent first and second connectors


38


and


39


defines a racetrack shaped cross section that is sized to non-rotatably connect the hollow end of a rod


14


to corner connector


30


. The present invention also contemplates other cross-sectional shapes for rods


14


-


16


and the corresponding first and second connectors


38


and


39


as would occur to one of ordinary skill in the art.




More particularly, the preferred embodiment shown in the drawings provides a coupling system which advantageously can be combined either with the non-adjusting rods such as


14


-


16


or the adjusting rod


17


and its associated adjustment mechanism. Referring to

FIG. 4

, an elevational view looking toward the coupling member


34




a


shows that the rods, such as


14


, is received within the sleeve


35




a


of coupling member


34




a


and about the connectors


38


and


39


. By comparison, it is shown in

FIG. 4



a


that the same connectors


38


and


39


are useful for connecting the rod


17


and support member


50


, respectively.




Other cross sections for support member


50


and second connector


39


are also contemplated, so long as there is engagement therebetween preventing rotation of the support member


50


. In one alternate embodiment, the first and second connectors


38


,


39


are replaced by a single connector having a racetrack shaped perimeter for receiving the rod


14


thereover. Such an embodiment would be particularly desirable in a cot assembly that only includes rods


14


. Other cross-sections for rod


14


and connectors


38


and


39


are also contemplated herein as would occur to one of ordinary skill in the art.




Pedestal


33


is defined by an outer wall surface


42


, which tapers to a reduced cross-section as it extends downwardly to bottom


43


. Pedestal


33


has a height from the floor to the coupling portions


34




a


and


34




b


that positions bedding material


20


above the ground or floor. Housing


32


also defines pocket


31


positioned between the coupling portions


34




a


and


34




b


. Pocket


31


includes substantially vertical inner walls


31




a


,


31




b


and


31




c


on the interior portion of the pocket


31


. Inner walls


31




a


and


31




b


preferably taper slightly inwardly towards inner wall


31




c


as each extends downwardly towards a pedestal support surface


40


positioned within pocket


31


. Inner wall portion


31




c


also tapers slightly inwardly towards inner walls


31




a


and


31




b


as it extends down to bottom


43


of pedestal


33


. A plurality of struts


44


extend between bottom


43


and support surface


40


, providing stability and strength to the pedestal


33


.




The inner walls


31




a


,


31




b


and


31




c


define the pocket


31


in a shape to receive the pedestal of a second cot with the outer surface


43


of the received pedestal in close or abutting contact with the inner walls of pocket


31


. Preferably, the interface between the inner walls of pocket


31


and the outer surface of the received pedestal is such that a plurality of cots may be easily stacked and unstacked with minimum exertion or effort. Further, the fit is desirably close enough that it provides stability to a stack of cots.




Bottom


43


defines at least one opening


29


communicating with a hollow interior of pocket


31


. Openings


29


provide a passageway for air as a pedestal is inserted into or removed from the pocket


31


, thus facilitating the stacking and unstacking of cots. Pocket bottom


40


similarly includes apertures which facilitate the passage of air when cots are being stacked or unstacked.




A rounded overhang


41


extends around the entry to pocket


31


adjacent top


37


. Overhang


41


extends between the coupling portions


34




a


and


34




b


to provide a smooth transition therebetween. Overhang


41


also stiffens the overall structure of housing


32


, supports the pocket


31


and facilitates efficient stacking of cots by providing an entry portion for the pedestal that is free from rough or sharp edges.




The gap free effect accomplished by the present invention may be obtained in a variety of ways. The bedding material is secured to the cot frame in a position that has the bedding material extending at least to the frame perimeter. Preferably, the bedding material extends at least to an overlap with the frame, and in suitable locations, such as along the side and end rods, the material is directly affixed to the frame.




In the preferred embodiment shown, corner connector


30


includes inwardly projecting portion


47


extending into the interior area of frame


12


. Bedding material


20


is positioned at least in abutting engagement with an edge


47




a


of inwardly projecting portion


47


so that no gaps are formed in the interior area of frame


12


between bedding material


20


and the frame


12


. In a most preferred form, bedding material


20


at least overlaps the inwardly projecting portion


47


or is fastened thereto. In a preferred embodiment, inwardly projecting portion


47


includes top flange


48


and bottom flange


49


spanning between coupling portions


34




a


and


34




b


and around the pocket


31


in the interior of the frame


12


. Preferably, the bottom flange


49


projects inwardly a distance slightly less than top flange


48


. A slot


46


is defined between the top flange


48


and bottom flange


49


, the slot


46


communicating with sleeve


35




a


and sleeve


35




b


through apertures, such as


46




a


(FIG.


5


). When the cot


10


is assembled, the bedding material


20


has an outer edge


26


(

FIG. 3

) that is received within slot


46


and extends from first sleeve


35




a


to second sleeve


35




b


within the slot


46


. Thus, the risk of injury or damage to the cot


10


due to openings or gaps between frame


12


and bedding material


20


is eliminated.




The present invention contemplates other configurations for inwardly projecting portion


47


. For example, although illustrated as having a shape that resembles a quarter-circle in plan view, other shapes for flanges


48


and


49


, such as square, rectangular, wedge-shaped, or triangular, to name a few, are also contemplated. In an alternate embodiment, only a single flange


48


or


49


is provided for overlapping bedding material


20


. However, it is preferred to provide both a top and bottom flange with a slot therebetween. The top flange


48


shields and protects the edge


26


of bedding material


20


, and bottom flange


49


provides additional support along the bottom of bedding material


20


where it spans between the coupling portions. The bedding material


20


may also be fastened to one or both of the flanges


48


and


49


adjacent edge


26


, thus providing further support.




As best shown in

FIG. 5

, the top flange


48


is positioned somewhat below top


37


of housing


32


. Slot


46


is preferably aligned with the center of sleeves


35




a


,


35




b


and the members of frame


12


, thus providing a smooth transition for the bedding material


20


as it extends between adjacent members of the frame


12


.




The present invention provides a novel method for tightening the bedding material on a cot. It will be appreciated that the tightening of the bedding material may be accomplished with a few as one such means, or with as many as four of them. In certain embodiments, a single adjustment means is sufficient, with it being placed on the end or side, depending on the design of the cot, composition of the bedding material and other such considerations. In an alternate approach, a pair of adjustment means are provided, one being along a side and the other being along an end.




An exemplary embodiment for a tightening system is shown in

FIG. 7

, which depicts an exploded view of a ratchet mechanism


11


that may be incorporated into cot assembly


10


. A portion of support member


50


is illustrated along with the corresponding portion of rod


17


. It should be understood that frame


12


may be provided without ratchet mechanism


11


.




Support member


50


is shown as including an end piece


52


removably connected with an extended connecting member


51


. End piece


52


includes a body


54


and an insertion end


56


having an interior wall


60


defining a cavity


61


. A second connector


39


is received within cavity


61


to connect with the end piece


52


. End piece


52


further has a reduced-size engagement end


58


adapted to be slidingly and non-rotatably received within the cavity


78


formed at end


74


of connecting member


51


. The connecting member


51


has a body


72


with a length sized to extend from end piece


52


to a second corner connector


30


. At this opposite end, connecting member


51


is either directly connected with a second connector


39


, or a mirror-image end piece


52


and associated ratchet type mechanism could be employed.




Assembled support member


50


has a concave surface


53


extending along its length for nestably positioning rod


17


therealong. End piece


52


has an aperture


62


formed in concave surface


53


that communicates with cavity


61


. Integrally formed with and engaged at edge


63


of the aperture


62


is a tang


64


that projects into the aperture


62


. Tang


64


substantially occupies the aperture


62


; however, it is deflectable inwardly with respect to surface


53


of end piece


52


along edge


63


. Tang


64


has a wedge-shaped projection


66


that includes a top edge


67


and sloped surface


68


. The projection


66


extends outwardly from concave surface


53


towards the adjacent rod


17


. The tang


64


deflects into cavity


61


when pressure is applied in the direction of arrow P.




Rod


17


has a cylindrical outer wall and defines a hollow interior


15


. Rod


17


has a plurality of holes


18


along its length to receive fasteners (not shown) therethrough. The fasteners extend through the bedding material


20


positioned around the rod


17


and prevent relative movement therebetween. The fasteners may be rivets, screws, bolts, or the like. In a preferred approach, hooks are welded into the bedding fabric and the hooks are in turn received within the holes


18


. Another preferred approach is to use ultra frequency welding to attach tabs onto the fabric for reception by the holes. Alternatively, other attachment means could be used, such as gluing, taping, clamping, etc. Located at the end of rod


17


are several slots


19


communicating with hollow interior


15


. The slots


19


are positioned such that they align with and are sized to receive projection


66


of end piece


52


when the support member


50


and rod


16


are engaged to corner connector


30


.




Corner connector


30


defines a tool opening


29


formed in the bottom portion of the wall of sleeve


34




b


, as shown in FIG.


5


. The tool opening


29


is to be located where rod


17


is connected with corner connector


30


. Tool opening


29


is positioned adjacent to but beyond the end of first connector


38


so that there is no interference between the first connector


38


and a tool inserted through opening


29


. While tool opening


29


is illustrated in

FIG. 4

on sleeve


34




b


, it is also contemplated herein that tool opening


29


could be positioned on sleeve


34




a


, or that both first sleeve


34




a


and second sleeve


34




b


are provided with tool openings


29


. When frame


12


is assembled, the slots


19


are aligned with tool opening


29


formed in the bottom of sleeve


34




b


such that a tool may be inserted through the opening


29


and into one of the slots


19


.




Ratchet mechanism


11


functions as follows. The top surface


67


of projection


66


engages the rod


17


at an edge of one of the plurality of slots


19


to prevent rotation of the rod


17


about axis


1


in the direction indicated by the arrow S. If the rod


17


is allowed to rotate in the direction of arrow S, the bedding material


20


will sag. Ratchet assembly


11


allows bedding


20


to be made taut and remove any sag that may be present by rotating the rod


17


about axis


1


in the direction indicated by arrow R. The rod


17


may be rotated by extending a tool, such as a screwdriver or other elongated member, through opening


29


and into one of the slots


19


. The bedding material is made taut by rotating the rod


17


in the direction R. The wedged shaped projection


66


flexes into cavity


61


as the bottom portion of the projection is rotated past the previously engaged slot


19


. The edge of the previously engaged slot


19


applies pressure along the sloped surface of projection


66


, gradually flexing the projection


66


further into cavity


61


. When the rod


17


is rotated so that the edge of an adjacent slot


19


moves past top surface


67


, the projection


66


returns to its at rest position and is received within the adjacent slot


19


. The adjacent slot


19


supports the rod


17


as described above and resists rotation in the direction of arrow S. The above steps may be repeated as necessary to achieve the desired rotation of rod


17


and consequent tensioning of bedding material


20


.




The tensioning mechanism shown in the preferred embodiment is a simple, reliable system that is totally concealed. No fasteners or other devices are required that project from the cot assembly. At the same time, the mechanism can be easily accessed for purposes of adjustment, and only a simple tool such as a screw driver is required.




Referring to

FIG. 8

, each of the corner connectors


30


includes a housing


32


defining a pocket


31


that allows a plurality of cots


10


to be nestably stacked one upon another. For example, the pocket of one cot is sized and configured to slidably and removably receive a pedestal of the corner connector of a second cot. As an example,

FIG. 8

illustrates three cots


10


,


10


′, and


10


″ nestably stacked one on top another. Each of the corner connectors


30


,


30


′,


30


″ includes a pedestal


33


,


33


′,


33


″ extending therefrom. At least a portion of the height H of pedestals


33


′ of cot


10


′ and pedestals


33


″ of cot


10


″ are received within corresponding ones of the pockets


31


of cot


10


and the pockets


31


′ of cot


10


′, respectively. Thus, the stacked height of cots


10


,


10


′, and


10


″ is less than the sum of the heights of the individual cots.




Variations in the configurations of the adjustment mechanisms are contemplated and are well within the skill in the art. While support member


50


has been illustrated as being formed by end piece


52


and connecting member


51


, it is contemplated that connecting member


51


may be integrally formed with end piece


52


to form support member


50


. However, the use of such separate pieces


51


and


52


has advantages in some applications, including greater flexibility and lower costs in design and fabrication. Variations in the position and location of ratchet mechanism


11


are also contemplated herein as would occur to one of ordinary skill in the art.




Further, it will be appreciated that other means to hold the rod


17


against rotation could similarly be used. The design shown herein has certain advantages, however. For example, the design results in a ratchet mechanism that has an outer profile that matches that for the alternative, non-adjusting rods. Therefore, the parts are readily interchanged to produce cots with varying numbers and position of adjustment devices. Moreover, the adjustment rod assembly obtains the same broad upper surface, and the associated advantages described earlier, even though the rotating rod


17


is of much lower diameter. These and other advantages are achieved with the preferred embodiment, but alternate designs are contemplated, particularly where some or all of these advantages are not considered to be significant for a given application.




While the invention has been illustrated and described in detail in the drawings and foregoing description, the same is to be considered as illustrative and not restrictive in character, it being understood that only the preferred embodiment has been shown and described and that all changes and modifications that come within the spirit of the invention are desired to be protected.



Claims
  • 1. A cot assembly which comprises:a frame forming a perimeter and defining an interior area within the perimeter; means for supporting said frame above an external support surface; bedding material secured to said frame, said bedding material completely filling the interior area defined by said frame, whereby there are no gaps between said bedding material and said frame in which a part of a person's body may be received; tensioning means for varying the tension of said bedding material; wherein said frame comprises several elongated rods interconnecting with several comer connectors to form a rectangular perimeter; and, wherein said tensioning means includes means for rotating at least one of the rods.
  • 2. A cot assembly which comprises:a frame forming a perimeter and defining an interior area within the perimeter; means for supporting said frame above an external support surface; bedding material secured to said frame, said bedding material completely filling the interior area defined by said frame, whereby there are no gaps between said bedding material and said frame in which a part of a person's body may be received; wherein said frame comprises several elongated rods interconnecting with several corner connectors to form a rectangular perimeter; wherein each of the comer connectors includes an inwardly projecting portion extending into the interior area of said frame, said bedding material extending at least to said inwardly projecting portions such that no openings are formed in the interior area of said frame; and, wherein said bedding material is secured to the inwardly projecting portions.
  • 3. A cot assembly which comprises:a frame forming a perimeter and defining an interior area within the perimeter, means for supporting said frame above an external support surface; bedding material secured to said frame, said bedding material completely filling the interior area defined by said frame, whereby there are no gaps between said bedding material and said frame in which a part of a person's body may be received; wherein said frame comprises several elongated rods interconnecting with several corner connectors to form a rectangular perimeter; wherein each of the comer connectors includes an inwardly projecting portion extending into the interior area of said frame, said bedding material extending at least to said inwardly projecting portions such that no openings are formed in the interior area of said frame; and, wherein each of the corner connectors includes a pair of the rods being connected therewith, each corner connector including a housing, a first end portion extending from the housing along a portion of the length of one of the rods connected therewith, and a second end portion extending from the housing along a portion of the length of the other of the rods connected therewith.
  • 4. The cot assembly of claim 3 in which said supporting means comprises pedestals attached to and extending downwardly from the corner connectors of said frame.
  • 5. The cot assembly of claim 4 in which each housing includes a pocket configured for nestably receiving a pedestal of a second cot assembly.
  • 6. The cot assembly of claim 3 wherein each of the inwardly projecting portions includes a top flange and a bottom flange extending into the interior area of said frame between the end portions, the top and bottom flanges defining a slot therebetween, said bedding material being received within the slot.
  • 7. The cot assembly of claim 6 wherein the first end portion and the second end portion each define a hollow sleeve, the slot communicating with the hollow sleeves, said bedding material extending between the sleeves.
  • 8. The cot assembly of claim 6 wherein the bottom flange projects further into the interior than the top flange.
  • 9. A cot assembly which comprises:a frame defining an interior area and an exterior area, said frame including a number of elongated rods and a number of corner connectors connecting with the ends of a pair of associated rods such that said frame forms a polygon shape, each of the corner connectors including a pedestal extending downwardly therefrom to engage a support surface; and bedding material connected with said frame and extending between the rods in the interior area of said frame, the corner connectors including means for receiving said bedding material so that no openings are formed in the interior area of said frame between said bedding material and the comer connectors; and, wherein said frame includes a support member adjacent to and extending along the length of at least one of the rods, the support member having ends non-rotatably engaged to a corresponding one of a pair of the comer connectors.
  • 10. The cot assembly of claim 9, wherein each of the comer connectors includes a housing, the housing including a first end portion extending along a portion of the length of one of the rods connected therewith, the housing further including a second end portion extending along a portion of the length of the other of the rods connected therewith.
  • 11. The cot assembly of claim 10, wherein the support member includes a ratchet mechanism and the at least one rod defines a plurality of slots adjacent the ratchet mechanism, the ratchet mechanism being engageable with one of the slots to prevent rotation of the at least one rod in a first direction while allowing the at least one rod to be rotated in an opposite second direction to engage another of the slots upon application of a rotational force about the longitudinal axis of the at least one rod.
  • 12. The cot assembly of claim 11, wherein the ratchet mechanism includes a deflectable wedge-shaped portion projecting into one of the slots, the wedge shaped portion having a top surface engaging an edge of the slot and a sloped surface extending downwardly from the top surface to deflect the wedge-shaped portion away from the at least one rod as the rod rotates in response to the rotational force.
  • 13. The cot assembly of claim 11, wherein the support member defines a concave surface adjacent to and extending along the length of the rod, the ratchet mechanism being positioned on the concave surface.
  • 14. The cot assembly of claim 11, wherein at least one of the end portions receiving the at least one rod defines a tool opening aligned with the plurality of slots for receiving a tool engageable with one of the slots for applying the rotational force.
  • 15. The cot assembly of claim 11, wherein each of the pair of corner connectors includes a first connector and a second connector projecting from said housing into the coupling portion for receiving the at least one rod and the support member, the first connector rotatably connecting the at least one rod to the corner connector and the second connector non-rotatably connecting the support member to the comer connector.
  • 16. The cot assembly of claim 15, wherein the at least one rod has a circular cross section and the support member has a semi-circular cross-section.
  • 17. The cot assembly of claim 16, where the rods other than the at least one rod have a race-track shaped cross-section.
  • 18. A cot assembly, comprising:a frame defining an interior portion and an exterior portion, said frame including: a number of elongated rods; a number of comer connectors, each of the comer connectors connected with one end of each of a pair of the rods so that said frame forms a polygon shape; a support member adjacent to and extending along at least one of the number of rods, the support member having opposite ends non-rotatably engaged to a corresponding pair of the corner connectors, the at least one rod having a plurality of slots adjacent one of the opposite ends of the support member; a pedestal extending downwardly from the comer connector to engage the floor; bedding material engaged to and extending between the number of rods in the interior area of said frame; and means associated with said frame for positioning and maintaining said bedding material in a taut condition, said means for positioning and maintaining including a ratchet mechanism on the support member engageable to one of the slots of the at least one rod.
  • 19. The cot assembly of claim 18, wherein the ratchet mechanism prevents rotation of the rod in a first direction and allows the rod to be rotated in an opposite second direction to engage another of the slots upon application of a rotational force about the longitudinal axis of the rod.
  • 20. The cot assembly of claim 19, wherein the ratchet mechanism includes a deflectable wedge-shaped portion projecting into one of the slots, the wedge-shaped portion having a top surface engaging an edge of the slot and a sloped surface extending downwardly from the top surface that deflects the wedge-shaped portion away from the rod as the rod rotates in response to the rotational force.
  • 21. The cot assembly of claim 20, wherein the corer connect or engaged to the at least one rod end defines a tool opening aligned with the plurality of the slots for receiving a tool engageable with one of the slots to apply the rotational force.
  • 22. The cot assembly of claim 18, wherein the support member defines a concave surface adjacent to and extending along the length of the at least one rod, the ratchet mechanism positioned on the concave surface.
  • 23. The cot assembly of claim 18, wherein the support member includes an end piece connecting with one of the pair of corner connectors at one end and engaged at another end to a connecting member, the connecting member extending from the end piece and connecting wit h the other of the pair of corner connectors.
  • 24. The cot assembly of claim 23, wherein the ratchet mechanism is on the end piece.
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Number Name Date Kind
1566574 Berg Dec 1925 A
1820285 Mills Aug 1931 A
2871489 Emmert Feb 1959 A
2924830 DeLong Feb 1960 A
3336060 Bradford Aug 1967 A
3426367 Bradford Feb 1969 A
3710405 Watts Jan 1973 A
3886606 Bradford Jun 1975 A
4958390 Mendenhall Sep 1990 A
5003649 Kelly Apr 1991 A
5960739 Storm Oct 1999 A
5992348 Harding Nov 1999 A
Foreign Referenced Citations (1)
Number Date Country
261936 Jun 1949 CH
Non-Patent Literature Citations (3)
Entry
Dandi-Li-On Mats and Cots Product Information.
Comfy Cushion.Comfy Cot Product Information by H & H Industries.
Factory Warehouse Institutional Furniture product information.