Patent Application
20090272431
The present invention relates to a structure of a counter electrode for use in a photoelectric conversion element such as a Dye Sensitized Solar Cell.
Solar cells as a source of clean energy have attracted attention against the backdrop of environmental issues and resource issues. Some solar cells use monocrystalline, polycrystalline, or amorphous silicon. However, these related art silicon-based solar cells have persistent problems such as high manufacturing costs and insufficient raw materials, and thus are not yet in wide spread use.
In contrast to this, a Dye Sensitized Solar Cell, as proposed by Graetzel et al. in Switzerland, has gained attention as a low-cost photoelectric conversion element capable of obtaining high conversion efficiency (for example, see Patent Document 1, Non-Patent Document 2, and Patent Document 2).
Generally, a wet-type solar cell such as a Dye Sensitized Solar Cell (DSC) is schematically composed of: a working electrode in which a porous film made of oxide semiconductor fine particles (nanoparticles) such as titanium dioxide, on which a sensitizing element is adsorbed, is formed on one surface of a transparent base material made of a material excellent in light transmission such as glass; a counter electrode formed of a conductive film formed on one surface of a substrate made of an insulating material such as glass; and an electrolyte including redox pairs of iodine and the like, the electrolyte being encapsulated between the electrodes.
The dye sensitized solar cell 50 mainly comprises: a first substrate 51 on one surface of which is formed a porous semiconductor electrode (hereinafter, referred to as a dye sensitized semiconductor electrode or a working electrode) 53, a sensitizing element being adsorbed on the porous semiconductor electrode; a second substrate 55 formed with a conductive film 54; and an electrolyte layer 56 made of a gel-like electrolyte, for example, inserted between these.
As the first substrate 51, a light transmissive plate is used. On the surface of the dye sensitized semiconductor electrode 53 side of the first substrate 51, a transparent conductive film 52 is arranged allowing for conductivity. The first substrate 51, the transparent conductive film 52, and the dye sensitized semiconductor electrode 53 constitute a window electrode 58.
On the other hand, as the second substrate 55, a conductive transparent substrate or a metal substrate is used. To impart conductivity to the surface on the electrolyte layer 56 side, a conductive film 54 is provided, made of carbon or platinum, formed on a transparent conductive electrode substrate or a metal plate by means of deposition or sputtering. The second substrate 55 and the conductive film 54 constitute a counter electrode 59.
The window electrode 58 and the counter electrode 59 are spaced apart at a predetermined distance from each other such that the dye sensitized semiconductor electrode 53 faces the conductive film 54, and a sealant 57 made of a heat-curing resin is provided in the peripheral region between the electrodes. The window electrode 58 and the counter electrode 59 are attached via the sealant 57 to assemble a cell. An electrolyte solution, in which redox pairs of an iodine/iodide ion (I−/I3−) or the like as electrolyte are dissolved in an organic solvent such as acetonitrile, is filled between the electrodes 58 and 59 through a fill port 60 for the electrolyte solution to form an electrolyte layer 56 for transferring electric charges.
Other than this structure, a structure that uses non-volatile ionic liquid, a structure in which a liquid electrolyte is gelled into a quasi-solidified substance by an appropriate gelling agent, a structure that uses a solid semiconductor such as a p-type semiconductor, etc. are known.
Ionic liquid, also called an ambient temperature molten salt, is a salt made only of positively and negatively charged ions that exists as a stable liquid in a wide range of temperatures, including temperatures around room temperature. This ionic liquid has substantially no vapor, thereby eliminating the possibility of evaporating or catching fire, as is the case with a general organic solvent. Therefore, it is hoped that the ionic liquid will be a solution to decrease in cell characteristic due to volatilization.
This type of dye sensitized solar cell absorbs incident light such as of solar light, which causes light sensitizing dye to sensitize oxide semiconductor fine particles. This generates electromotive force between the working electrode and the counter electrode. Thus, the dye sensitized solar cell functions as a photoelectric conversion element for converting light energy into electric energy.
One way to improve the power generation efficiency of a dye sensitized solar cell is to make the transfer of electrons from the counter electrode to the electrolyte faster. With a counter electrode using a conventional carbon film or platinum film, the transfer speed of electrons is low. Therefore, power generation efficiency is susceptible to improvement in many ways.
The present invention has been achieved in view of the above circumstances. Thus, one object of the present invention is to actualize a faster transfer of electrons from the counter electrode to the electrolyte.
To achieve the above object, a first aspect of the present invention is a counter electrode for a photoelectric conversion element, including: a window electrode having a transparent substrate and a semiconductor layer provided on a surface of the transparent substrate, a sensitizing dye being adsorbed on the semiconductor layer; a counter electrode having a substrate and a conductive film, provided on a surface of the substrate, that is arranged so as to face the semiconductor layer of the window electrode; and an electrolyte layer disposed at least in a portion between the window electrode and the counter electrode, in which the counter electrode has carbon nanotubes provided on the substrate surface via the conductive film.
In the first aspect of the present invention, the carbon nanotubes may be brush-like carbon nanotubes.
In the first aspect of the present invention, the brush-like carbon nanotubes may be oriented perpendicular to the substrate surface.
In the first aspect of the present invention, the brush-like carbon nanotubes may be spaced 1 to 1000 nm apart.
In the first aspect of the present invention, the substrate used for the counter electrode may have the surface on which the conductive film and the carbon nanotubes are to be provided subjected to an oxidation treatment.
A second aspect of the present invention is a photoelectric conversion element, including: a window electrode having a transparent substrate and a semiconductor layer provided on a surface of the transparent substrate, a sensitizing dye being adsorbed on the semiconductor layer; a counter electrode having a substrate, a conductive film provided on a surface of the substrate that is arranged so as to face the semiconductor layer of the window electrode, and carbon nanotubes provided on the substrate surface via the conductive film; and an electrolyte layer disposed at least in a portion between the window electrode and the counter electrode.
In the second aspect of the present invention, the semiconductor layer may be composed of a porous oxide semiconductor.
Configuring the above photoelectric conversion element as described above by use of the counter electrode configured as above improves electron emission capability of the counter electrode, allowing the electrolyte to find its way between the carbon nanotubes. Therefore, it is possible to obtain a similar effect as that by a nanocomposite gel electrolyte.
Namely, in a nanocomposite gel electrolyte, which is a gelled ionic liquid previously mixed with conductive particles such as carbon fibers or carbon blacks, semiconductor particles or conductive particles are capable of playing a role of a transfer agent of electric charges. This enhances conductivity of the gel-like electrolyte composition. Therefore, it is possible to obtain photoelectric conversion characteristics that stand comparison with those in the case where a liquid electrolyte is used.
In contrast to this, in the present invention, the carbon nanotubes play the role of a transfer agent of electric charges, and the electrolyte finds its way between the carbon nanotubes. As a result, a similar effect as that of the case where a nanocomposite gel electrolyte is used is obtained in the electrolyte in the vicinity of the counter electrode. Therefore, the transfer speed of electrons becomes higher to offer high photoelectric conversion efficiency.
Hereunder is a description of a photoelectric conversion element and a counter electrode for the photoelectric conversion element of the present invention with reference to the drawings.
The photoelectric conversion element 10 of the present invention mainly comprises a counter electrode 1 formed with carbon nanotubes 13, a window electrode 2 formed with a porous semiconductor film 23 on which a sensitizing dye is adsorbed, and an electrolyte layer 3 encapsulated between them.
In the counter electrode 1, brush-like carbon nanotubes 13 are provided on a surface of a first transparent substrate 11 via a transparent conductive film 12 formed for imparting conductivity to the surface.
On the other hand, on the window electrode 2, for which a light transmissive second substrate 21 is used, a porous semiconductor film 23 is provided on which a sensitizing dye is adsorbed via a transparent conductive film 22 formed for imparting conductivity.
The window electrode and the counter electrode are spaced apart at a predetermined distance such that the brush-like carbon nanotubes 13 face the porous semiconductor film 23 on which the sensitizing dye is adsorbed. A sealant 4 made of a heat-curing resin is provided between the electrodes at the peripheral region. The electrodes are then attached to assemble a cell. Next, an electrolyte solution, in which redox pairs including an iodine/iodide ion (I−/I3−) as electrolyte are dissolved in an organic solvent such as acetonitrile, is filled between the electrodes 1 and 2 via a fill port for the electrolyte solution to form an electrolyte layer 3 for transferring electric charges.
With the counter electrode 1 configured as above, the electrolyte solution is filled between the individual carbon nanotubes 13, further improving conductivity of the iodine electrolyte solution.
The present invention is one that adopts carbon nanotubes in the counter electrode, instead of a conventional carbon film or platinum film.
A carbon nanotube may have a structure in which a graphite sheet is rolled up into a cylindrical shape. For example, a carbon nanotube with cylindrical shape may have a diameter of approximately 0.7 to 50 nm and a length of several micrometers. Thus, a carbon nanotube may be a hollow material with a very high aspect ratio. As for electric characteristics, a carbon nanotube shows metal-like to semiconductor-like characteristics depending on its diameter or chirality. As for mechanical characteristics, a carbon nanotube is a material having both of a high Young's modulus and a characteristic that is capable of relieving stress also by buckling. Furthermore, a carbon nanotube is chemically stable since it does not have a dangling bond and is composed only of carbon atoms. Therefore, a carbon nanotube is seen as an environment-friendly material.
Owing to the unique physicality as described above, carbon nanotubes are expected to be applied to: an electron emission source or a flat panel display as an electron source; a nanoscale device or a material for an electrode of a lithium battery as an electronic material; a probe; a gas storage member, a nanoscale test tube, an additive for reinforcing a resin; or the like.
A carbon nanotube may have a tubular structure in which a graphene sheet is formed in a cylindrical shape or a frustum-of-a-cone shape. More particularly, a single-wall carbon nanotube (SWCNT) that has a single graphene sheet layer, a multi-wall carbon nanotube (MWCNT) that has a plurality (two or more) graphene sheet layers, and the like are available. Any of these can be utilized for the counter electrode of the present invention.
A single-wall carbon nanotube is available with a diameter of about 0.5 nm to 10 nm and a length of about 10 nm to 1 μm. A multi-wall carbon nanotube is available with a diameter of about 1 nm to 100 nm and a length of about 50 nm to 50 μm.
As for a brush-like carbon nanotube 13 of the present invention shown in
As is seen from the fact that it is applied to an emitter of an electron emission source, a carbon nanotube has high electron emission performance due to its shape with a high aspect ratio. This is because the emission of electrons occurs at the tip of the carbon nanotube. Thus, it is expected that orienting a carbon nanotube vertically will enhance capability of electron emission. Therefore, when a carbon nanotube is applied to a counter electrode of a photoelectric conversion element, it is possible to make the counter electrode favorable in photoelectric conversion efficiency.
Furthermore, by use of brush-like carbon nanotubes in the electrode, it is expected that the electrolyte will be facilitated to find its way between the carbon nanotubes, improving conductivity of the iodine electrolyte.
In the present invention, it is possible to obtain a similar effect as that by a nanocomposite gel electrolyte. Namely, in a nanocomposite gel electrolyte which is a gelled ionic liquid previously mixed with conductive particles such as carbon fibers or carbon blacks, semiconductor particles or conductive particles are capable of playing a role of a transfer agent of electric charges. This enhances conductivity of the gel-like electrolyte composition. Therefore, it is possible to obtain photoelectric conversion characteristics that stand comparison with those in the case where a liquid electrolyte is used.
In contrast to this, in the present invention, the carbon nanotubes play a role of a transfer agent of electric charges, and the electrolyte finds its way between the carbon nanotubes. As a result, a similar effect as that of the case where a nanocomposite gel electrolyte is used is obtained in the electrolyte in the vicinity of the counter electrode. Therefore, the transfer speed of electrons becomes higher to offer high photoelectric conversion efficiency.
It is possible to fabricate carbon nanotubes by a known chemical vapor deposition method (CVD method). For example, Japanese Unexamined Patent Application, First Publication No. 2001-220674 discloses as follows. After a metal such as nickel, cobalt, iron is deposited on a silicon substrate by sputtering or deposition, the substrate is heated under an inert atmosphere, a hydrogen atmosphere, or a vacuum atmosphere, preferably at a temperature of about 500 to 900° C. for about 1 to 60 minutes. Subsequently, a general chemical vapor deposition (CVD) is performed for deposition with a hydrocarbon gas such as acetylene or ethylene, or an alcohol gas as a source gas. Then, carbon nanotubes with a diameter of about 5 to 75 nm and a length of about 0.1 to 500 μm grow on the silicon substrate.
When the brush-like carbon nanotubes are formed by the CVD method, it is possible to control the length and thickness of the brush-like carbon nanotubes by controlling the temperature and time in their fabrication.
It is preferable that the brush-like carbon nanotubes for use in the present invention have a diameter of about 5 to 75 nm and a length of about 0.1 to 500 μm, and that the distance between the carbon nanotubes be about 1 to 1000 nm. When the diameters of the brush-like carbon nanotubes are outside of the appropriate range, their aspect ratio becomes low, reducing electron emission capability. When the lengths of the brush-like carbon nanotubes are outside of the appropriate range, it becomes difficult to orient them perpendicular to the substrate surface. When the distances between the brush-like carbon nanotubes are longer than the appropriate range, it becomes difficult to obtain a similar effect as that obtained by a nanocomposite gel electrolyte.
As for the transparent base materials used as the first substrate 11 and the second substrate 21, substrates made of a light transmissive, material are employed. Anything that is typically used for a transparent base material of a solar cell, such as glass, polyethylene terephthalate, polyethylene naphthalete, polycarbonate, and pplyethersulfone, may be used. The transparent base material is appropriately selected from among these in consideration of its resistance to the electrolyte solution and the like. In view of its usage, a base material as excellent in light transmittance as possible is preferable, and a substrate with a transmittance of 90% or higher is more preferable.
The transparent conductive films 12 and 22 are thin films formed on one surface of the respective transparent substrates 11 and 21 for imparting conductivity to the substrates. In the present invention, the transparent conductive films 12 and 22 are preferably thin films made of conductive metal oxide to obtain a structure that does not significantly impair the transparency of the transparent substrates. Further, the transparent conductive films 12 and 22 may be single or multi-layered films.
As for the conductive metal oxide, for example, indium tin oxide (ITO), fluorine-doped tin oxide (FTO), tin oxide (SnO2), or the like may be used. Among these, ITO and FTO are preferable in view of easy deposition and inexpensive manufacturing cost. Furthermore, each of the transparent conductive films 12 and 22 may be a single layered film made only of ITO, for example, or a laminated film in which an FTO film is stacked on top of an ITO film. With such a transparent conductive film, it is possible to configure a transparent conductive film that absorbs less light in the visible range and has a high conductivity.
In the counter electrode 1, the aforementioned brush-like carbon nanotubes are formed on the above-mentioned transparent conductive film 12 formed on the first substrate 11.
On the other hand, in the window electrode 2, the porous semiconductor film 23 made of oxide semiconductor fine particles such as of titanium oxide, on which a sensitizing dye is adsorbed, is formed on the above-mentioned transparent conductive film 22 formed on the second substrate 21.
The porous semiconductor film 23 is a porous thin film with a thickness of approximately 0.5 to 50 μm. Its main component is oxide semiconductor fine particles with an average particle size of approximately 1 to 1000 nm, the particles being made of one or more of titanium oxide (TiO2), tin oxide (SnO2), tungsten oxide (WO3), zinc oxide (ZnO), niobium oxide (Nb2O5), and the like.
As for a method for forming the porous oxide semiconductor film 23, for example, one in which a desired additive is added as required to a dispersion liquid in which commercially-available oxide semiconductor fine particles are dispersed in a desired dispersion medium or to a colloid solution adjustable by the sol-gel process, followed by a coating of the liquid or the solution by a known method such as the screen print method, ink jet print method, roll coating method, doctor blade method, spin coat method, spray application method, or the like. In addition to this, other methods may be applicable such as: the electrophoretic deposition method that deposits oxide semiconductor fine particles onto an electrode substrate immersed in a colloid solution by electrophoresis; a method in which a colloid solution or dispersion liquid mixed with a foaming agent is coated on the substrate and then it is sintered for forming pores; a method in which a colloid solution or dispersion liquid mixed with polymer microbeads is coated on the substrate and then the polymer microbeads are removed by a heating treatment or chemical treatment to form cavities for forming pores.
The sensitizing dye adsorbed on the porous oxide semiconductor film 23 is not particularly limited. For example, the dye may be appropriately selected from among ruthenium complexes or iron complexes with a ligand including a bipyridine structure or terpyridine structure, metal complexes based on porphyrin or phthalocyanine, organic dyes such as eosin, rhodamine, merocyanine, and coumarin, depending on its usage and the material of the oxide semiconductor porous film.
For the electrolyte layer 3 encapsulated between the counter electrode 1 and the window electrode 2, a known electrolyte layer can be utilized. For example, a porous oxide semiconductor layer 23 impregnated with an electrolyte solution as shown in
As for the above electrolyte solution, one in which an electrolyte component such as iodine, iodide ion, and tertiary butylpyridine is dissolved into an organic solvent such as ethylene carbonate and methoxyacetonitrile may be used.
Examples of a gelling agent used for gelling the electrolyte solution include poly(vinylidene fluoride), poly(ethylene oxide) derivative, amino acid derivative, and the like.
The above-mentioned ionic liquid is not particularly limited. For example, an ambient temperature molten salt in which a compound that is a liquid at room temperature and has a quaternized nitrogen atom is cationized or anionized may be used.
Examples of a cation of an ambient temperature molten salt include a quaternized imidazolium derivative, quaternized pyridinium derivative, quaternized ammonium derivative, and the like.
Examples of an anion of an ambient temperature molten salt include BF4−, PF6−, F(HF)n−, bis(trifluoromethylsulfonyl)imide(N(CF3SO2)2−), iodide ion, and the like.
Specific examples of an ionic liquid include salts made of a quaternized-imidazolium-based cation and an iodide ion or a bis(trifluoromethylsulfonyl)imide ion and the like.
In the photoelectric conversion element of the present invention shown in
Hereinafter, the present invention will be further specifically described with examples. However, the present invention is not limited to these examples.
A photoelectric conversion element with a structure shown in
As an electrolyte of Example 1, Example 3, and Example 4, an electrolyte solution made of an ionic liquid including iodine/iodide ion redox pairs (1-ethyl-3-imidazolium-bis(trifluoromethylsulfonyl)imide) was prepared.
As an electrolyte of Example 2, Example 5, and Example 6, a nanocomposite gel electrolyte that was made by mixing 10 wt % of oxide titanium nanoparticles with it, followed by centrifugal separation.
A glass substrate with an FTO film was used as a transparent electrode substrate. On a surface of the FTO film side of the transparent electrode substrate, a slurry-like dispersion solution of oxide titanium with an average particle size of 20 nm was coated. After it was dried, the substrate was subjected to a heating treatment at a temperature of 450° C. for one hour to form an oxide semiconductor porous film with a thickness of 7 μm. Furthermore, the substrate was immersed in an ethanol solution of a ruthenium bipyridine complex (N3 dye) overnight for adsorption of the dye to fabricate a window electrode.
In Example 1 and Example 2, a typical chemical vapor deposition method (CVD) that employs an acetylene gas as the source gas was used to form brush-like carbon nanotubes with a diameter of 10 to 50 nm and a length of 0.5 to 10 μm on a glass substrate with an FTO film to make a counter electrode. The carbon nanotubes were formed substantially perpendicular to the substrate. The distances between the individual carbon nanotubes were 10 to 50 nm.
In Example 3 and Example 5, a typical chemical vapor deposition method (CVD) that employs an acetylene gas as the source gas was used to form brush-like carbon nanotubes with a diameter of 10 to 50 nm and a length of 0.5 to 10 μm on a titanium plate to make a counter electrode. The carbon nanotubes were formed substantially perpendicular to the substrate. The distances between the individual carbon nanotubes were 10 to 50 nm. Note that as a titanium plate, one that was not subjected to an anodizing treatment was used in this example.
In Example 4 and Example 6, the counter electrode was fabricated in a similar manner as in Example 3, with the exception being that as a titanium plate, one that was subjected to an anodizing treatment was used.
The photoelectric conversion characteristics of the six types of photoelectric conversion elements thus fabricated were measured. The photoelectric conversion efficiencies are summarized in Table 1. CNT in Table 1 represents the aforementioned brush-like carbon nanotubes. In the column of Titanium plate anodization provided in Table 1, “Yes” represents the case where the treatment was performed, “No” represents the case where the treatment was not performed, and “—” represents the case that does not apply since the titanium plate was not used.
As for the electrolyte, a nanocomposite gel electrolyte that was made by mixing 10 wt % of oxide titanium nanoparticles with it followed by centrifugal separation was used. For the counter electrode, a glass substrate with an FTO film formed with an electrode made of platinum by the sputtering method was employed. As for the window electrode, one similar to that in Examples was used.
A photoelectric conversion element with a structure shown in
The photoelectric conversion characteristics of the photoelectric conversion element thus fabricated were measured. The photoelectric conversion efficiency is shown additionally in Table 1.
As for the electrolyte, the ionic liquid electrolyte solution similar to that in the above Examples was used. For the counter electrode, a glass substrate with an FTO film formed with an electrode film made of platinum by the sputtering method was employed, as in the above Comparative Example 1. As for the window electrode, one similar to that in Examples was used.
A photoelectric conversion element with a structure shown in
The photoelectric conversion characteristics of the photoelectric conversion element thus fabricated were measured. The photoelectric conversion efficiency is additionally shown in Table 1.
As for the electrolyte, the ionic liquid electrolyte solution similar to that in the above Example 1 was used. For the counter electrode, a titanium plate formed with an electrode film made of platinum by the sputtering method was used, as in the above Comparative Example 1. As for the window electrode, one similar to that in Examples was used. Note that as a titanium plate, one that was not subjected to an anodizing treatment was used in this example.
A photoelectric conversion element with a structure shown in
The photoelectric conversion characteristics of the photoelectric conversion element thus fabricated were measured. The photoelectric conversion efficiency is additionally shown in Table 1.
From the results in Table 1, the following points have become evident.
(1) Adopting a counter electrode that uses CNTs instead of conventional platinum enables increase in conversion efficiency by as much as 0.6 to 1.4%. This effect does not depend on the type of electrolyte (compare Example 1 with Comparative Example 2 and Example 2 with Comparative Example 1).
(2) Using a titanium plate instead of conventional FTO can also offer the effect of the above (1). This effect does not depend on the type of electrolyte (compare Example 1 with Example 3 and Example 2 with Example 5).
(3) When the titanium plate is used, it is possible to further increase conversion efficiency by performing an anodizing treatment. This effect does not depend on the type of electrolyte (compare Example 3 with Example 4 and Example 5 with Example 6).
From the above results, it has been confirmed that a photoelectric conversion element integrated with the carbon nanotubes according to the present invention has excellent photoelectric conversion efficiency.
When performing an anodizing treatment on the titanium plate, it is preferable that the thickness of the oxide layer formed by this treatment be about 500 nm or less. When the thickness is more than about 500 nm, flow of current from the CNTs synthesized on the oxide layer to the substrate (titanium plate) becomes less smooth, which is not favorable.
While preferred examples of the present invention have been described above, these are not considered to be limitative of the invention. Addition, omission, and replacement of the constituents, and other modifications can be made without departing from the spirit or scope of the invention. The present invention is not limited by the descriptions above, but is limited only by the appended claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2004-371703 | Dec 2004 | JP | national |
| 2005-278096 | Sep 2005 | JP | national |
This application is a National Stage entry of PCT Application No. PCT/JP2005/022485 filed Dec. 7, 2005, and claims priority from Japanese Patent Application No. 2004-371703, filed on Dec. 22, 2004, and Japanese Patent Application No. 2005-278096, filed on Sep. 26, 2005, the contents of which are incorporated herein by reference.
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/JP2005/022485 | 12/7/2005 | WO | 00 | 6/19/2007 |
