The present disclosure is generally directed to counter-rotating, vertically-oriented, wind turbine assemblies and associated methods.
There is an increasing demand for clean, renewable energy sources as we become more aware of the affect that mass energy consumption has on our environment. There are many sources of energy on Earth, but most of this energy is not harnessed. For example, solar energy and wind energy are abundant, but to date have not been adequately harvested and put to productive use without specialized and usually expensive equipment. Environmentally responsible energy production and harvesting methods unfortunately still compete in today's marketplace with energy sources that have a more harmful impact on the environment, such as fossil fuels. To be more competitive against fossil fuels, “green” energy sources must be as efficient as possible in terms of the energy they harvest, and in terms of the expense to build, operate, and maintain.
The present disclosure is directed to a counter-rotating, vertical wind turbine assembly. In one embodiment, the counter-rotating, vertical wind turbine assembly has two counter-rotating wind turbines axially aligned in a vertical orientation and rotatably disposed on a central shaft. The wind turbines each include two disks, one on top and one on bottom, with the vanes extending between the disks. The turbines rotate in opposite directions so the relative angular velocity of the turbines is equal to the sum of the magnitude of their respective angular velocities. In other words, defining the rotation of one turbine as positive and the rotation of the other turbine as negative, the relative angular velocity is equal to the difference between their respective angular velocities. The relative rotation is used to generate electricity in at least one embodiment due to a rotor on one turbine and a stator on the other turbine forming an alternator. The electricity generated in an alternator is generally proportional to the speed at which the rotor rotates relative to the stator. Accordingly, the counter-rotating turbines of the present disclosure can generate up to at least approximately twice the amount of energy produced by a single wind turbine rotating relative to a stationary reference. In one embodiment, the assembly includes two axially aligned, counter-rotating, vertical-axis wind turbines coupled to one or more single-rotation alternators to generate electricity from the relative movement between each turbine and a stationary support. The assembly 100 also includes a counter-rotation alternator to generate electricity from the relative motion between the counter-rotating wind turbines.
To support the wind turbines, the assembly can include a magnetic lift bearing underneath each wind turbine. The magnetic lift bearing supports the turbines without contacting the wind turbines, therefore reducing spinning resistance. In some embodiments, the magnetic lift bearings can include rare earth magnets, electromagnets, or other suitable magnets. The wind turbines can also have an upper compression magnetic bearing acting downward upon the turbines to help maintain the turbines in a steady rotation path. The compression force of the upper bearings is generally less than the levitation force of the lift bearings. In some embodiments, the upper compression bearings can be selectively activated and deactivated. Accordingly, the upper compression bearings can be switched on when the turbine has reached a selected rotational speed, and switched off when the turbine is stopped and/or during spin initiation, thereby reducing the initial resistance to start up rotation of the turbine.
In some embodiments, the assembly includes a solar-powered system to help spin one or more of the turbines. To overcome an inertial barrier to starting rotation of the turbine, the ambient wind must be above a certain level, called a break-in speed. However, the wind speed required for steady-state operation of the wind turbines is generally lower than the break-in speed. In some embodiments, the assembly includes a motor that starts the turbines spinning. This motor is powered by solar panels on the upper plate or in another exposed location of the assembly. The motor can also be powered by electricity stored in a battery or other suitable electrical storage device. The battery can be local with the assembly or (e.g., a rechargeable battery) or in some other location. In some embodiments, the present disclosure is directed to a method of initiating rotation of a wind turbine, comprising detecting an ambient wind speed around the wind turbine, and comparing the wind speed to a predetermined steady-state wind speed and to a break-in wind speed. If the wind turbines are not rotating, and if the wind speed is at or above the steady-state wind speed but below the break-in wind speed, the method can include rotating the wind turbines with a motor until the wind turbines reach a steady-state operating speed.
Various embodiments of wind turbine assemblies and methods of manufacturing and operation in accordance with an aspect of the disclosure are described below. A person skilled in the relevant art will also understand that the technology may have additional embodiments and that the technology may be practiced without several of the details of the embodiments described below with reference to
In the illustrated embodiment, the VAWT assembly 100 includes magnetic lift bearings 112 configured to magnetically suspend the lower turbine 120 above the lower plate 110 and to magnetically suspend the upper turbine 140 above the middle plate 130, thereby reducing rotational friction. In one embodiment, the magnetic lift bearing 112 for the lower turbine 120 is a two part bearing, with a first half that includes an annular magnet or collection of magnets imbedded or otherwise attached to the lower plate 110. The first half of the magnetic lift bearing 112 is axially aligned with the lower turbine. The second half of the magnetic lift bearing 112 is imbedded or otherwise attached to the bottom of the lower turbine 120. This second half of the magnetic lift bearing 112 is axially aligned and immediately adjacent to the bearing's first half, and is oriented to provide an opposing magnetic field the repels the magnetic field from the magnets in the bearing's first half. Accordingly, the two halves of the magnet lift bearing 112 provide repelling forces between the lower plate 110 and the lower turbine 120 sufficient to overcome the weight of the lower turbine and to suspend the lower turbine above the lower plate. A similar magnetic lift bearing 112 is provided on the middle plate 130 and the bottom of the upper turbine 140 to magnetically suspend the upper turbine above the middle plate. In some embodiments, the magnetic lift bearings 112 can be made of permanent rare-earth magnetic material. In other embodiments, the lift bearings 112 are made of electromagnets that can be switched on or off.
In at least one embodiment, the VAWT assembly 100 includes magnetic compression bearings 113 that provide compressive forces against the lower and upper turbines 120 and 140. The compression bearings 113 are tuned to help stabilize rotation of the lower and upper turbines 120 and 140, particularly at higher operating speeds. In illustrated embodiment one magnetic compression bearing 113 is provide between the middle plate 130 and the top of the lower turbine 120. Another magnetic compression bearing 113 is provided between the top plate 150 and the top of the upper turbine 140. The magnetic compression bearings 113 can be similar to the magnetic lift bearings discussed above. For example, an upper magnetic compression bearing 113 can include a first annular magnet ring in the top plate 150 and a second, opposing magnetic ring in the top of the upper turbine 140 immediately adjacent to and in axial alignment with the first annular magnet ring. The lower magnetic compression bearing 113 can include a first magnet ring in the middle plate 130 and an opposing magnetic ring in the top of the lower turbine 120 immediately adjacent to and in axial alignment with the first annular magnet ring.
The compression bearings 113 are configured to provide a slight compressive or downward force on the lower and upper turbines 120 and 140 that slightly counteract the levitation forces of the magnetic lift bearings 112, thereby helping to stabilize rotation of the turbines 120, 140. This compressive or downward force is less than the lifting force provided by the magnetic lift bearings 112, such that the magnetic compression bearings 113 do not overpower the magnetic lift bearings 112. In one embodiment, the lower magnetic compression bearing 113 can include the magnetic rings positioned radially inward or outward of the magnetic lift bearings 112 to avoid any potentially adverse magnetic interference between the bearings. In another embodiment, the magnetic compression bearings 113 and the magnetic lift bearings 112 can be spaced at approximately the same radial dimension from the central axis of rotation of the turbines. With the lift bearings 112 and compression bearings 113 in place, the turbines 120, 140 rotate about the shaft 160 without contacting any of the plates 110, 130, or 150, and in a steady, efficient path without substantial vertical oscillation during rotation.
In some embodiments, the assembly 100 includes a rotation-assist device 239, such as a motor 240 (
The rotation-assist device 239, such as the motor 240, can be powered by solar panels 230 placed on top of the upper plate 150, on or adjacent to the supports, or in another location, including a location spaced apart from the assembly. The rotation-assist device 239 can also be powered by energy from an electrical grid to which the assembly 100 is coupled, or by energy generated by the wind turbines 120, 140 and stored in a battery or other power storage device. In some embodiments, the rotation-assist device 239 draws power from one or more of these sources to rotate only the first wind turbine 120 or only the second wind turbine 140 until the assembly 100 reaches a state where sufficient energy is being produced to rotate other wind turbines in the assembly 100.
The vanes 121 of the turbines 120, 140 have an airfoil configuration, with a front side having a longer airflow surface than a back side. This creates a pressure differential that rotates the wind turbines 120, 140. The turbines 120, 140 are rotated by wind passing in any direction across the turbines 120, 140. This directional independence allows the turbine assembly 100 to be used where wind is present but is not necessarily oriented in a predictable direction. More details on the shape, size, operation, and configuration of vanes for a wind turbine are given in U.S. Pat. No. 5,083,039 and U.S. Pat. No. 7,452,185, both of which are incorporated herein by reference in their entirety.
In some embodiments, the bottom plate 110 and top plate 150 of the assembly 100 cooperate with the lower and upper turbines 120, 140, respectively, to provide single-rotation alternators 145 for generating electricity. The rotation of the turbines 120 and 140 relative to the bottom and top plates 110 and 150, respectively, is used to generate electricity from the rotation of the turbines 120, 140 caused by the wind passing through the turbines 120, 140. Each single-rotation alternator 145 includes a stator 124 and a rotor 142. The single-rotation alternator 145 for the lower turbine can include the stator 124 or the rotor 142 on the bottom plate 110, and the other one of the rotor 142 or stator 124 is coupled to the bottom of the lower turbine 120. Similarly, a single-rotation alternator 145 for the upper turbine can include the stator 124 or rotor 142 on the top plate 110, and the other of the rotor 142 or stator 124 on the top of the upper turbine 140. In at least one embodiment, the single-rotation alternators 145 can include electro-magnetic devices so that the alternators can be selectively turned on and off. In other embodiments, the single-rotation alternators 145 can include fixed magnets, such as rare-earth magnets.
The assembly 100 of the illustrated embodiment includes a counter-rotation alternator 155 coupled to the lower and upper turbines 120, 140 to produce electricity from the relative rotation between the lower turbine 120 and the upper turbine 140, as discussed above. In one embodiment, the lower turbine 120 includes a stator 124 and the upper turbine 140 comprises a rotor 142. The stator 124 is an interior surface of the turbine 120 that receives the rotor 142 which appends from the upper turbine 140 and extends down through an annulus 131 of the middle plate 130. In another embodiment, the upper turbine 140 includes the stator 124 and the lower turbine 120 comprises a rotor 142. The assembly 100 having the counter-rotation alternator 155 can be included in embodiments that also have one or more of the single-rotation alternators 145 discussed above. In other embodiments, the assembly 100 can include just one or more of the single-rotation alternators 145 or just the counter-rotation alternator 155. In at least one embodiment, the counter-rotation alternator 155 can include electro-magnetic devices so that the alternator can be selectively turned on and off. In other embodiments the counter-rotation alternator 155 can utilize fixed magnets, such as rare-earth magnets. The terms “rotor” and “stator” are used herein to refer to the respective roles of the equipment in the alternator configuration. The term “stator” in some alternator terminology can mean that the stator is stationary and does not rotate. In the embodiments shown in
In some embodiments, the wind turbine assembly 100 is scalable and can include three, four, or more vertically stacked wind turbines, each separated by a plate and aligned on one or more coaxial central shafts. For purposes of illustration, however, the assembly 100 is described having two wind turbines 120, 140. The plates 110, 130, and 150 can have several tabs 111 extending outwardly from a circumference of the plates 110, 130, and 150. The tabs 111 can be attached to a supporting bracket 119 (
These turbines 120, 140 of the assemblies 100 provide substantial benefits over conventional Horizontal-Axis Wind Turbines (HAWT). For example, the wind turbines 120, 140 in the VAWT assemblies 100 are less susceptible to damage from bird strikes, because the spinning vanes 121 are visible to birds, so the birds do not try to fly through the turbines. The blades of conventional HAWTs move such that birds can see through or past the spinning blades, thereby giving the appearance to the birds that they can fly through the spinning blades. The VAWT assembly 100 also requires a smaller footprint and spacing relative to adjacent VAWT assemblies 100. Conventional HAWT's typically require a very large foot print and spacing between adjacent HAWTs.
The control system 260 of the illustrated is coupled to the anemometer 250, and the control system uses wind speed information from the anemometer 250 to determine when and how much electricity needs to be drawn from the solar system and/or the battery (or other electricity storage device) to initiate rotation of one or both of the turbines 120, 140. In one embodiment, one or more of the alternators 145 and 155 is an electromagnetic device that can be turned on and off, and the control system 260 is configured to selectively turn one or more of the alternators on and off based upon the rotational speed of the wind turbines 120, 140 and/or the wind speed (determined by the anemometer 250). For example, the control system 260 can turn off the alternators 145 and/or 155 when the wind speed drops below the break-in speed or when rotational speed of the wind turbines 120, 140 is approaching the minimum steady-state speed. When the alternators 145, 155 are turned off, they do not create additional resistance to rotation of the turbines 120, 140. When the wind speed and/or rotational speed is greater than a selected speed (i.e., the break-in speed), such that the rotation of the wind turbines 120, 140 can overcome additional resistance to rotation, the control system 260 can turn on one or more of the alternators 145, 155, so as to begin generating electricity from the alternators.
In one embodiment, the control system 260 is configured to sequentially stagger the activation of the alternators 145, 155 based upon wind speed and rotational speed of the turbines 120, 140. For example, the alternators 145, 155 are off when the wind turbines 120, 140 are stopped. When the wind speed is at or above the break-in speed and the turbines 120, 140 are rotating (either with or without assistance from the motor 240 or the other rotation-assist device), the control system 260 turns on or otherwise activates at least one of the single-rotation alternators 145. When the wind speed is at or above the steady-state speed, the other single-rotation alternator 145 and/or the counter-rotation alternator 155 are turned on to maximize power generation from the spinning turbines 120, 140. The control system 126 can also be configured to activate the compression bearings 113, discussed above, before or after activation of the alternators 145, 155 to maintain smooth and efficient turbine rotation.
If the controller determines, at step 410, that the turbines are moving, the controller can determine at step 455 whether the wind speed, as measured by the anemometer, is at or above a high-rate wind threshold. If the wind speed is at or above the high wind threshold, which can indicate substantially sustained rotation of the turbines at a sufficient speed, the controller can be configured, at step 460, to power or otherwise activate the compression bearings 113, discussed above. As discussed above, the wind turbine assemblies 100, 200, and 300 can include magnetic lift bearings 112 and magnetic compression bearings 113. In some applications, the bearings can have an effect on required the break-in speed. To overcome this, the compression bearings 113 can include electromagnets that can be switched on and off. The compression bearings 113 can be switched off when the turbines 120, 140 are stopped so as to lower the break-in speed. The compression bearings can also be switched off or remain off when the rotational speed of the turbines is close to the minimum steady state speed. The method 400 can power the compression bearings 113 thereby activating the compressive forces on one or both wind turbines 120, 140 when wind turbines are rotating at or above a selected speed relative to the minimum steady state speed. In another embodiment, the compression bearings 113 can be turned on and off based upon the measured wind speed. For example, if the measured wind speed drops below a threshold level, the compression bearings 113 can be turned off to allow the wind turbines to continue spinning with less resistance while the wind speed is low, thereby taking advantage of the inertia of the spinning turbines in low wind speed conditions.
The method 400 can also include a step 470 of powering or otherwise activating one or more of the alternators 145 and/or 155 when the controller determines at step 455 that the wind speed is at or above the high wind threshold. The controller can be configured to activate the counter-rotating alternator 155 without activating the single-rotating alternators 145. The controller 260 can also be configured to turn on or otherwise activate the single-rotation alternators 145 sequentially (e.g., as a function of the wind speed), or simultaneously. The controller 260 can also be configures to activate all of the alternators 145, 155 substantially simultaneously, such as when the wind speed is high enough, thereby spinning both turbines and generating the maximum energy from the assembly via the single-rotation alternators 145 and the counter-rotation alternator 155. The controller 260 can also be configured to selectively turn off the alternators when the wind speed and/or the turbines' rotational speed drop below one or more threshold values, thereby maximizing the efficiency of the energy generation by the assembly.
From the foregoing, it will be appreciated that specific embodiments of the invention have been described herein for purposes of illustration, but that various modifications may be made without deviating from the spirit and scope of the invention. Additionally, aspects of the invention described in the context of particular embodiments or examples may be combined or eliminated in other embodiments. Although advantages associated with certain embodiments of the invention have been described in the context of those embodiments, other embodiments may also exhibit such advantages. Additionally not all embodiments need necessarily exhibit such advantages to fall within the scope of the invention.
This non-provisional patent application hereby claims priority to Provisional Patent Application No. 61/421,941, titled Counter-Rotating Vertical Axis Wind Turbine Assembly, filed Dec. 10, 2010, which is hereby by incorporated herein in its entirety by reference thereto.
Number | Date | Country | |
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61421941 | Dec 2010 | US |