Information
-
Patent Grant
-
6201217
-
Patent Number
6,201,217
-
Date Filed
Monday, April 12, 199925 years ago
-
Date Issued
Tuesday, March 13, 200123 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Wood, Phillips, VanSanten, Clark & Mortimer
-
CPC
-
US Classifications
Field of Search
US
- 219 400
- 219 392
- 219 552
- 219 386
- 099 359
- 099 376
- 099 425
- 099 446
- 099 474
- 099 476
- 126 21 A
- 126 333
- 220 756
- 220 757
- 220 769
- 220 770
- 220 772
-
International Classifications
- A47J3700
- A47J3616
- A21B126
- A21B150
-
Abstract
A counter-top electric oven is provided that includes a number of features that prevent overheating of the components of the oven. These features include an actively cooled fan chamber, a hot gas vent, a cooling manifold that directs cooling air to cool the cooking enclosure and hot gas vented from the hot gas vent, and a base with thermally insulated supports for a metallic oven pan of the cooking enclosure.
Description
FIELD OF THE INVENTION
This invention relates to electric ovens, and in particular to counter-top electric cook ovens.
BACKGROUND OF THE INVENTION
Counter-top electric ovens are known in the art. In comparison to conventional ovens, counter-top electric ovens typically offer the advantage of being less bulky and having quicker cooking times. It is common for counter-top ovens to include a power head having a heating unit that is used to heat the cooking enclosure. It is also common for the interior of the cooking enclosure in such ovens to be accessed by manually lifting an upper portion of the cooking enclosure from the remainder of the cooking enclosure. To reduce the weight of counter-top electric ovens for portability and to provide a cooking enclosure that allows viewing of the cooking operation, counter-top electric ovens typically utilize plastic materials for a majority of their housings, including for the cooking enclosure. To reduce the cooking time, counter-top electric ovens typically will rely on a hot air stream that is cycloned around the food by a high speed fan associated with the electric heating element, or by utilizing an infrared heating element in combination with a relatively low speed fan that generates sufficient air circulation in the oven to ensure a relatively uniform temperature distribution in the oven. One example of a counter-top electric oven that utilizes an infrared electric heating element, a relatively low speed fan, and plastic housings, is disclosed in U.S. Pat. No. 5,404,420 issued Apr. 4, 1995 to Eugene Song.
One problem associated with such ovens is the heat generated by the heating unit of the power head. This heat can potentially damage plastic components of the oven and can also potentially increase the temperature of the oven housings to a point where a user cannot comfortably access the cooking enclosure. This problem is especially of concern for the components and housing near the heating unit.
As seen in the Song patent, it is also known for the lower portion of the cooking enclosure of such ovens to be defined by a metallic pan having an interior surface at which the heat generated by the heating unit is directed. The metallic pan is supported and surrounded by a plastic base which prevents the heat transmitted from the metallic pan from damaging the counter-top on which the oven is resting. One problem associated with this construction is that the metallic plate can transfer sufficient heat from the heating unit to damage housing components contacting the pan, or can transfer sufficient heat surrounding the housing to a point where a user cannot comfortably touch the surrounding housing. Another problem associated with this construction is that it can be very difficult to remove the metallic pan from the base, especially when the metallic pan is hot.
Other concerns common to counter-top ovens are the assembly and disassembly of the housings to allow the insertion and removal of food for cooking, and the cleaning of the interior of the cooking enclosure and the heating components therein.
SUMMARY OF THE INVENTION
It is the principal object of the invention to provide a new and improved counter-top electric oven.
It is another object of the invention to provide a new and improved counter-top infrared electric oven.
It is another object of the invention to provide a counter-top electric oven that minimizes the risk of heating housing components to a point where the components can be damaged or where a user cannot comfortably handle the housings during operation or soon after operation has been terminated.
An exemplary embodiment of the invention achieves at least some of the foregoing objects in a counter-top electric oven for cooking food that includes a cooking enclosure and a power head detachably connected to the cooking enclosure. The cooking enclosure includes an upper surface with an opening therein. The power head includes a heating unit extending into the cooking enclosure through said opening, a fan chamber positioned above the cooking enclosure and the heating unit, a fan mounted in the fan chamber to create a cooling air flow through the fan chamber, a plurality of air inlets to the fan chamber to allow the cooling air flow into the fan chamber, and a cooling manifold surrounding the opening in the upper surface and facing the upper surface outside of the cooking enclosure. The cooling manifold is in fluid communication with the fan chamber and includes a plurality of air outlets arranged to direct the cooling air flow from the fan chamber toward the upper surface of the cooking enclosure to cool the upper surface.
In accordance with another aspect of the invention, a counter-top electric oven for cooking food includes a cooking enclosure, a power head detachably connected to the cooking enclosure, and a plastic base that supports the cooking enclosure. The cooking enclosure includes an oven housing and a metallic oven pan having interior and exterior surfaces and located beneath the oven housing. The power head includes a heating unit extending into the cooking enclosure. The heating unit includes an electric heating element arranged to direct heat toward the interior surface of the oven pan. The plastic base has an interior that surrounds the oven pan with an air gap and includes one or more supports for the oven pan and one or more thermal insulators between the posts and the exterior surface of the oven pan to prevent overheating of the base by the heat directed at the interior surface of the oven pan.
According to one aspect of the invention, an electric oven for cooking food includes a base, a cooking enclosure supported by the base, and a power head detachably connected to the cooking enclosure. The cooking enclosure is defined by an oven housing and an oven pan located beneath the oven housing. The oven pan is surrounded by an interior of the base and includes a lip defining an outer periphery of the oven pan. A pair of retractable handles are mounted to the lip for movement between a first position where the handles are extended from the lip so that a user may grasp the handles to remove the pan from the base and a second position where the handles are retracted toward the lip to allow the oven housing to be positioned above the oven pan without interfering with the handles. The power head includes a heating unit extending into the cooking enclosure.
In accordance with one aspect of the invention, a counter-top electric oven includes a cooking enclosure and a power head detachably connected to the cooking enclosure. The power head includes a heating unit extending into the cooking enclosure. The heating unit includes a heating element for heating the cooking enclosure. The power head further includes a controller configured to selectively power the heating element between a minimum power and a maximum power and to limit the cooking time at maximum power to a predetermined period to prevent overheating of the cooking enclosure.
According to one aspect of the invention, an electric oven includes a cooking enclosure, and a power head connected to the cooking enclosure and including a heating unit extending into the cooking enclosure. The heating unit includes a heater housing defining a cavity, a heating element mounted in the cavity for heating the cooking enclosure, and a protective grid mounted to the heater housing between the heating element and the cooking enclosure. The protective grid includes oppositely directed legs, with each leg slidably received in a mating aperture in the heater housing to detachably mount the protective grid to the heater housing. The heating unit further includes a fastener engaged with the heater housing for movement between a first position where the fastener engages one of the legs to restrict movement of the grid relative to the heater housing, and a second position where the fastener is disengaged from one of the legs to allow removal of the grid from the heater housing.
According to one aspect of the invention, an electric oven includes a base having an upwardly extending wall surrounding an interior of the base, and an oven housing having a downwardly extending wall surrounding an interior of the oven housing, and an annular lip formed on the outer surface of the downwardly extending wall of the oven housing. The annular lip is engageable with the upwardly extending wall of the base to support the oven housing on the upwardly extending wall of the base with a portion of the downwardly extending wall extending below the lip and cooperating with the upwardly extending wall of the base to restrict the leakage of hot gases from the interiors of the base and the cooking enclosure. A relief is provided on the portion of the downwardly extending wall to ease engagement of the oven housing with the base.
Other objects and advantages will become apparent from the following specification taken in connection with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a perspective view of a counter-top infrared electric oven embodying the features of the invention;
FIG. 2
is an exploded view of the oven shown in
FIG. 1
;
FIG. 3
is a somewhat diagrammatic section view of the oven shown in
FIG. 1
;
FIG. 3A
is an enlarged view of the area indicated by lines
3
A—
3
A in
FIG. 3
;
FIG. 4
is a perspective view of an oven pan of the oven shown in
FIG. 1
;
FIG. 5
is an exploded view of a power head of the oven shown in
FIG. 1
;
FIG. 6
is an enlarged view of the area indicated by lines
6
—
6
in
FIG. 3
;
FIG. 7
is a diagrammatic representation of the operating components of the oven shown in
FIG. 1
;
FIG. 8
is a flow chart illustrating selected operational features of the oven shown in
FIG. 1
;
FIGS. 9A-D
are perspective views illustrating the mounting and the removal of a protective grid of the oven shown in
FIG. 1
;
FIG. 10
is a perspective view of an optional embodiment of a base for the oven shown in
FIG. 1
;
FIG. 11
is an enlarged, fragmentary section view taken substantially along line
11
—
11
in
FIG. 10
;
FIG. 12
is a perspective view of another optional embodiment of a base
10
for the oven shown in
FIG. 1
; and
FIG. 13
is an enlarged, fragmentary section view taken substantially along line
13
—
13
in FIG.
12
.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
An exemplary embodiment of a counter-top electric oven made according to the invention is described herein and is illustrated in the drawings in connection with an infrared counter-top oven. However, it should be understood that many features of the invention may find utility in other types of counter-top electric cooking ovens, including those using cyclonic air flow in combination with simple resistance electric heating elements. Accordingly, no limitation is intended to use in connection with an infrared heating element except insofar as expressly stated in the appended claims.
With reference to
FIGS. 1 and 2
, a counter-top electric oven
10
includes a base
12
, an oven pan
14
supported by the base
12
, a cooking rack
16
supported by the oven pan
14
, a generally cylindrical, transparent oven housing
18
supported by the base
12
, and a power head
20
supported on the oven housing
18
and detachably connected to the oven housing
10
. Together, the oven pan and the oven housing
18
define a cooking enclosure
21
with the oven
10
is in the assembled state shown in FIG.
1
.
As best seen in
FIGS. 2 and 3
, the base
12
has an interior surface
22
defined by a generally cylindrical side wall
24
and a planar bottom
26
. A pair of handles
27
extend from the cylindrical side wall
24
to allow a user to move the oven from one location to another. The interior surface
22
surrounds the oven pan
14
and is spaced from the oven pan
14
by an air gap. The base
12
further includes one or more supports
28
for the oven pan
14
and one or more thermal insulators
30
between the one or more supports
28
and the oven pan
14
to prevent overheating of the base
12
by the heat from the oven pan
14
. In the preferred embodiment shown in
FIGS. 2 and 3
, the one or more supports
28
are provided in the form of three cylindrical pillars
28
A, and the one or more thermal insulating spacers
30
are provided in the form of three cylindrical spacers
30
A, each supported by one of the pillars
28
A. As seen in the section view of the spacer
30
A and pillar
28
A in
FIG. 3
, each of the spacers
30
A includes a cylindrical stub
32
that is engaged in a mating hole
36
in each pillar
28
A to retain each of the spacers
30
A to the respective pillar
28
A. While it is preferred that the cross-sections of the spacers
30
A and the pillars
28
A be generally circular, it should be understood that the invention contemplates non-circular cross-sections, such as, for example, triangular, oval, square, rectangular, trapezoidal, hexagonal, etc. The oven pan
14
is supported on the insulators
30
to maintain the air gap between the interior surface
22
and the cooking pan
14
and to prevent overheating of the base
12
, including the handles
27
. Preferably, the plastic base
12
is made from a suitable polycarbonate material and the thermal insulators
30
are made from a suitable silicone rubber insulating material.
The metallic oven pan
14
includes an interior surface and an exterior surface
38
defined by a cylindrical side wall
39
and a planar bottom
40
. Preferably the oven pan
14
is a one piece construction made of aluminum plate with a suitable nonstick PTFE coating on the interior surface
37
. A pair of retractable handles
41
are mounted to a lip
42
that defines an outer periphery of the oven pan
14
. The handles
41
are mounted to the lip
42
for movement between a first position, shown in
FIG. 2
, where the handles
41
are extended from the lip
42
so that a user may grasp the handles
41
to remove the pan
14
from the base
12
, and a second position, shown in
FIG. 4
, where the handles
41
are retracted toward lip
2
to allow the oven housing
18
to be positioned above the oven pan
14
, as shown in
FIG. 3
, without interfering with the handles
41
. As best seen in
FIG. 4
, each of the handles
41
has a pair of legs
43
extending from a grasping member
44
. Each of the legs
43
are received in a vertical guide hole
45
formed in the lip
42
to guide the handles
41
between the first and second positions. Each of the legs terminate in a tab
46
that engages the lip
42
with the handle
41
in the first position. Preferably, the handles are made from a unitary piece of metallic wire that is bent to form the grasping member, the legs
43
, and the tabs
46
.
The cooking rack
16
includes a planar grid
47
for supporting food items that are being cooked, a first set of loop projections
48
extending in one direction from the plane of the grid
47
and a second set of loop projections
49
extending in the opposite direction from the plane of the grid
47
. The projections
48
can be used to support the grid to provide a first cooking height for food items supported by the grid
47
, while the projections
49
can be used to support the grid
47
to provide a second cooking height for the grid
47
. Preferably, the cooking rack
16
is made from
304
stainless steel with a suitable non-stick PTFE coating.
As best seen in
FIG. 3
, the oven housing
18
includes an interior surface
50
defined by a generally cylindrical side wall
52
that blends into a generally conicalshaped side wall
54
which in turn blends into a planar upper wall
56
which finally blends into a generally cylindrical ring
58
. An annular lip
59
is formed on the outer surface of the wall
52
and serves to support the oven housing
18
on the side wall
24
of the base
12
. A portion
60
of the wall
52
that extends below the lip
59
cooperates with the side wall
24
of the base
12
to restrict the leakage of hot gases, such as steam, from the cooking enclosure
21
. As best seen in
FIG. 3A
, the portion
60
includes an annular lead-in chamfer or relief
61
that serves to guide the portion
60
into the base
12
, thereby easing the engagement of the oven housing
18
to the base
12
and preventing the mislocation of the housing
18
relative to the base
12
. The relief
61
allows for the portion
60
to be inserted into the base
12
without precise vertical movement of the housing
18
relative to the base
12
, i.e., the housing
18
can be inserted into the base
12
while being tilted somewhat relative to vertical. Preferably, the oven housing
18
is formed from a suitable transparent polycarbonate material.
As best seen in
FIGS. 3 and 5
, the power head
20
includes an exterior housing assembly
62
. The assembly
62
includes a domed shape upper housing
64
having a pair of handles
64
, and a lower housing
66
including a cylindrical wall portion
66
and an annular flange
70
. As seen in
FIG. 2
, four equally spaced lands
72
(only one shown) are raised from the cylindrical wall
66
to engage a plurality of ramped tabs
74
formed on the ring
58
of the housing
18
to detachably connect the power head
20
and the housing
18
. The power head
20
further includes a motor
76
for driving a cooling fan
78
and an oven fan
80
via a common shaft
82
, an infrared electric heating element
84
, a heater/fan housing
86
, a radiation plate
88
mounted to an interior surface of the heater housing
86
, a glass fiber thermal insulator
90
mounted between the heater housing
86
and the motor
76
, a mica sheet
92
mounted between the upper housing
64
and the lower housing
66
, a protective grid
94
, a thermistor
96
, a thermostat
98
, and a controller
100
including a pair of control boards
102
and
164
for controlling the heating element
84
and the motor
76
in response to signals from the thermistor
96
and command signals input into a control panel
106
by a user. Preferably, the fan
78
is made of a suitable plastic material, while the fan
80
and the radiation plate
88
are made of aluminum plate in order to reflect the infrared energy from the heater
84
down toward the interior of the cooking enclosure
19
. It is also preferred that the motor
76
drive the fans
78
and
80
at a speed in the range of 2500 rpm, which should provide an adequate air flow from the fan
80
to create a relatively even temperature throughout the cooking enclosure
21
and to speed the cooking of food by convection to supplement the infrared cooking, without generating the high speed air motion associated with some cyclonic electric counter-top ovens. Another benefit of the relatively low speed air flow created by the fan
80
is that it helps to maintain the hot surfaces of the oven
10
in a temperature range that will tend to emit infrared radiation and limits the decrease in emissivity of the non-metal materials of the oven
10
. It is preferred that the heating element
84
be made of an incoloy
840
material coated with a G-1500 (CRC 1500) ceramic coating having a coating thickness of 20±5 μm, with the main components of the coating material being SiO
2
, TiO
2
, and Al
2
O
3
, with an inorganic pigment, mainly Si—O. The ceramic coating increases the emissive power of the heating element and shifts the emission spectrum to the infrared range. With this coating, the heating element
84
is capable of generating approximately 98% or more of its heat radiation in the infrared range. A sol-gel coating method is used for coating the ceramic material firmly onto the incoloy
840
material. Infrared electric heating elements of this construction have been used in the past on hair dryers, bread makers, etc. The grid
94
is preferably made of
304
stainless steel or from any suitable PTFE coated metallic material. Preferably, the upper housing is made from a suitable polycarbonate material and the lower housing and the heater housing are made from zinc plated steel or steel coated with a suitable non-stick PTFE coating.
Together, the cylindrical wall portion
68
of the lower housing
66
, the heater housing
86
, the radiation plate
88
, the fan
80
, and the heating element
84
define a heating unit
108
that extends into the cooking enclosure
21
through an opening
110
defined by the cylindrical portion
58
of the housing
18
. Together, the upper housing
64
and the mica sheet
92
define a fan chamber
111
that is thermally insulated from the interior of the cooking enclosure
21
by the mica sheet
92
, the glass fiber insulator
90
, the heater housing
86
, the radiation plate
88
, and the lower housing
66
. As best seen in
FIGS. 3 and 5
, a plurality of cooling air outlets
112
are formed in the annular flange
70
of the lower housing
66
. Cut-outs
113
are provided in the mica sheet
92
to prevent interference between the outlets
112
and the mica sheet
92
and to allow a cooling air flow to pass through the mica sheet
92
to the outlets
112
. Preferably, the outlets
112
are equally circumferentially spaced around the flange
70
.
Together the flange
70
and the outlets
112
define a cooling manifold
114
that surrounds the opening
110
of the housing
18
and faces the surface
56
outside of the cooking enclosure
21
. The cooling fan
78
actively cools the fan chamber
111
and the walls
52
,
54
,
56
and
58
of the housing
18
by drawing a cooling air flow through a plurality of inlet openings
116
formed in the upper housing
64
and forcing the cooling air to exit through the outlets
112
, which direct the cooling air flow toward the surface
56
of the housing
18
to cool the housing
18
, as indicated by arrows A.
As best seen in
FIG. 6
, the wall
68
and the flange
70
are spaced from the cylindrical ring
58
of the housing
18
by the tabs
74
to define a hot gas vent
118
that surrounds the heating unit
108
between the heating unit
108
and the outlets
112
to vent hot gas, such as steam, from the inside of the cooking enclosure
21
for mixture with the cooling air flow from the air outlets
112
, as shown by the arrow B.
The control boards
102
and
104
are spaced from the interior surface of the upper housing
64
by a plurality of mount supports
120
to allow the cooling air flow to pass over both sides of the control boards
102
and
104
as it circulates around the fan chamber
111
before exiting through the outlets
112
, thereby enhancing the cooling of the electronics on the control boards
102
and
104
.
As best seen in
FIG. 7
, the controller
100
is connected to the motor
76
and the heating element
84
to control the flow of electric power to the motor
76
and the heating element
84
in response to signals from the thermistor
96
and command signals input by the control panel
106
by a user. The controller is configured to selectively power the heating element at a number of power levels P from a minimum power to a maximum power. At each power increment P, the controller
100
powers the heating element when the thermistor
96
indicates that the temperature in the cooking enclosure
21
has fallen below a low temperature set point associated with the particular power level P. The controller
100
then terminates power to the heating element
84
when the temperature indicated by the thermistor
96
exceeds a high temperature set point associated with the particular power level P. The controller provides power continuously to the motor
76
during the heating operations regardless of the power level selected.
As best seen in
FIG. 8
, the controller is configured to limit the cooking time at the maximum power setting to two hours to prevent overheating of the oven
10
. More specifically, after a user sets the power level P and enters the desired cook time t at block
130
, it is determined at
132
whether the power has been set to the maximum power level. If the power is set to maximum, it is determined at
134
whether the desired cooking time exceeds two hours. If the desired cooking time exceeds two hours, the cooking time is automatically limited to two hours by the controller
100
at
136
. If the desired cooking time is less than two hours, or if the power level P is not set to maximum, the controller is configured to run the heating element
84
and the motor
76
at the power level P and for the desired cooking time t, as shown at block
138
.
After the cooking time has expired, the controller
100
is configured to terminate power to the heating element
84
and to the motor
76
. However, as an optional feature, after the cooking time has expired, the controller
100
can be configured to terminate power to the heating element
84
while providing power to the motor
76
for a five minute cooling stage, as shown at
140
and
142
. This may allow time for the hot gases in the cooking enclosure
21
to vent and to be cooled by the cooling air flow from the outlets
112
, thereby preventing hot gases, such as steam from accumulating in the cooking enclosure
21
and/or the fan chamber
111
and also preventing the handles
65
from overheating.
As best seen in
FIG. 9A
, the protective grid
94
includes a first pair of legs
150
that are oppositely directed relative to a second pair of legs
152
. As best seen in
FIG. 9B
, each of the legs
150
,
152
, is slidably received in a mating aperture
154
in the heater housing
86
to detachably mount the protective grid
94
to the heater housing
86
. A fastener
156
is engaged with the heater housing
86
for movement between a first position shown in
FIG. 9A
where the fastener engages one of the legs
152
to restrict movement of the grid
94
relative to the heater housing
86
to prevent removal of the grid
94
from the heater housing
86
, and a second position shown in
FIG. 9B
where the fastener is disengaged from the one leg
152
to allow removal of the grid
94
from the heater housing
86
. Preferably, as seen in
FIG. 9B
, the fastener
156
is provided in the form of a threaded set screw that is threadably engaged with the housing
86
, with the end of the set screw frictionally engaging the one leg
152
in the first position shown in FIG.
9
A. In this regard, it should be noted that for the fastener to be in the second position it need not be completely removed from the housing
86
as shown in
FIG. 9B
, rather, the fastener
156
need only be positioned so that it is disengaged from the one leg
152
to allow movement of the grid
94
relative to the housing
86
. As best seen in
FIG. 9C
, with the fastener
156
in the second position, the legs
152
can be slid in the apertures
154
to allow the grid
94
to move relative to the housing
86
in the direction of the legs
152
, as indicated by Arrow A, to thereby remove the legs
150
from their mating apertures
154
. Once the legs
150
are removed from their mating apertures
154
, the grid
94
can be tilted downward as shown by the arrow B in FIG.
9
D and then the grid
94
can be moved in the direction of the legs
150
, as indicated by Arrow C, to thereby remove the legs
152
from their mating apertures
154
and thus, the grid
94
from the housing
86
. Removal of the grid allows for cleaning of the heating element
84
, the fan
80
, the reflector plate
88
, and the interior of the housing
86
.
As best seen in
FIGS. 10 and 11
, in an optional embodiment of the base
12
, the one or more supports
28
are provided in the form of three or more circumferentially spaced feet
28
B that extend from the side wall
24
to underlie the oven pan
14
, and the thermal insulators
30
are provided in the form of three or more thermal insulating spacers
30
B, each supported by one of the feet
28
B.
As best seen in
FIGS. 12 and 13
, in one optional embodiment of the base
12
, the one or more supports
28
is provided in the form of an annular shoulder
28
C formed on the interior surface
22
of the base
12
, and the one or more insulators
30
are provided in the form of a thermal insulating ring
30
C that is supported by the shoulder
28
C.
Claims
- 1. An electric oven for cooking food, the oven comprising:a cooking enclosure including an upper surface with an opening therein; and a power head detachably connected to the cooking enclosure and including a heating unit extending into the cooking enclosure through said opening, a fan chamber positioned above the cooking enclosure and the heating unit, a fan mounted in the fan chamber to create a cooling air flow through the fan chamber, a plurality of air inlets to the fan chamber to allow said cooling air flow into the fan chamber, and a cooling manifold surrounding said opening and including a lower surface facing said upper surface outside of said cooking enclosure, the cooling manifold in fluid communication with the fan chamber and including a plurality of air outlets arranged in said lower surface to direct the cooling air flow from the fan chamber toward the upper surface of the cooking enclosure to cool the upper surface.
- 2. The electric oven of claim 1 wherein said heating unit includes an electric infrared heating element made of incoloy 840 coated with a coating material, the main components of the coating material being SiO2, TiO2, and Al2O3.
- 3. An electric oven for cooking food, the oven comprising:a cooking enclosure including an upper surface with an opening therein; and a power head detachably connected to the cooking enclosure and including a heating unit extending into the cooking enclosure through said opening, a fan chamber positioned above the cooking enclosure and the heating unit, a fan mounted in the fan chamber to create a cooling air flow through the fan chamber, a plurality of air inlets to the fan chamber to allow said cooling air flow into the fan chamber, and a cooling manifold surrounding said opening and facing said upper surface outside of said cooking enclosure, the cooling manifold in fluid communication with the fan chamber and including a plurality of air outlets arranged to direct the cooling air flow from the fan chamber toward the upper surface of the cooking enclosure to cool the upper surface. wherein said heating unit is spaced from said opening to define a hot gas vent surrounding said heating unit and located between said heating unit and said air outlets to vent hot gas from the inside of the cooking enclosure for mixture with said cooling air flow from said air outlets.
- 4. The electric oven of claim 3 wherein said electric oven further includes a controller configured to run the fan for a predetermined cooling period after power to the heating unit has been terminated.
- 5. An electric oven for cooking food, the oven comprising:a cooking enclosure including an oven housing and a metallic oven pan having interior and exterior surfaces and located beneath the oven housing; a power head detachably connected to the cooking enclosure and including a heating unit extending into the cooking enclosure, the heating unit including an electric heating element arranged to direct heat toward the interior surface of the oven pan; and a plastic base having an interior that surrounds the oven pan with an air gap, the base including one or more supports for the oven pan and one or more thermal insulators between the posts and the exterior surface of the oven pan to prevent overheating of the base by the heat directed at the interior surface of the oven pan.
- 6. The electric oven of claim 5 wherein the one or more supports comprises a plurality of support posts, and the one or more thermal insulators comprises a plurality of thermal insulators, each insulator between one of the support posts and the exterior surface of the pan.
- 7. The electric oven of claim 5 wherein the interior of the base is defined by an upwardly extending side wall, the one or more supports comprises a plurality of feet that extend from the side wall to underlie the oven pan, and the one or more thermal insulators comprises a plurality of thermal insulators, with each insulator positioned between one of the feet and the exterior surface of the oven pan.
- 8. The electric oven of claim 5 wherein the one or more supports comprises an annular shoulder on the interior of the base, and the one or more thermal insulators comprises an annular insulating ring between the shoulder and the exterior surface of the oven pan.
- 9. The electric oven of claim 5 wherein the base comprises a polycarbonate material.
- 10. The electric oven of claim 5 wherein the insulators comprise a silicon material.
- 11. The electric oven of claim 5 wherein the one or more supports are a unitary part of the base.
- 12. An electric oven for cooking food, the oven comprising:a base; a cooking enclosure supported by the base, the cooking enclosure defined by an oven housing and an oven pan located beneath the oven housing and surrounded by an interior of said base, the oven pan including a lip defining an outer periphery of the oven pan, and a pair of retractable handles mounted to the lip for movement between a first position where the handles are extended from the lip so that a user may grasp the handles to remove the pan from the base and a second position where the handles are retracted toward the lip to allow the oven housing to be positioned above the oven pan without interfering with the handles; and a power head detachably connected to the cooking enclosure and including a heating unit extending into the cooking enclosure.
- 13. The electric oven of claim 12 wherein each of the handles has a pair of legs extending from a grasping member, each of the legs received in a guide hole formed in the lip to guide the handles between the first and second positions, each of the legs terminating in a tab that engages the lip with the handle in the first position.
- 14. The electric oven of claim 13 wherein each of the handles comprises a unitary piece of wire that is bent to form the grasping member, the legs, and the tabs.
- 15. A counter-top electric oven for cooking food, the oven comprising:a cooking enclosure including an oven housing and a metallic oven pan having interior and exterior surfaces and located beneath the oven housing, the oven housing including an upper surface with an opening therein, the oven pan including a lip defining an outer periphery of the oven pan, and a pair of retractable handles mounted to the lip for movement between a first position where the handles are extended from the lip so that a user may grasp the handles to remove the pan from the base and a second position where the handles are retracted toward the lip to allow the oven housing to be positioned above the oven pan without interfering with the handles, each of the handles having a pair of legs extending from a grasping surface, each of the legs being received in a guide hole formed in the lip to guide the handles between the first and second positions, each of the legs terminating in a tab that engages the lip with the handle in the first position; a power head detachably connected to the cooking enclosure and including a heating unit extending into the cooking enclosure through said opening, the heating unit including an electric heating element arranged to direct heat toward the interior surface of the oven pan, the heating unit spaced from said opening to define a hot gas vent surrounding said heating unit to vent hot gas from the inside of the cooking enclosure, the power head further including a fan chamber positioned above the cooking enclosure and the heating unit, a fan mounted in the fan chamber to create a cooling air flow through the fan chamber, a plurality of air inlets to the fan chamber to allow said cooling air flow into the fan chamber, and a cooling manifold surrounding said opening and said hot gas vent and facing said upper surface outside of said cooking enclosure, the cooling manifold in fluid communication with the fan chamber and including a plurality of air outlets arranged to direct the cooling air flow from the fan chamber toward the upper surface of the cooking enclosure to cool the upper surface and to mix with said hot gas from said hot gas vent; and a plastic base having an interior that surrounds the oven pan with an air gap, the base including a plurality of support posts to support the oven pan and a plurality of thermal insulators between the posts and the exterior surface of the oven pan to prevent overheating of the base by the heat directed at the interior surface of the oven pan.
US Referenced Citations (11)