Counterbalance apparatus

Information

  • Patent Grant
  • 6378446
  • Patent Number
    6,378,446
  • Date Filed
    Friday, December 29, 2000
    23 years ago
  • Date Issued
    Tuesday, April 30, 2002
    22 years ago
  • Inventors
  • Examiners
    • Chen; Jose V.
    Agents
    • Moyne; Mary M.
    • McLeod; Ian C.
Abstract
A counterbalance apparatus (10) for moving the work surface (100B) of a work station (100) including outer and inner members (12 and 20) having outer and inner inserts (16 and 26) with outer and inner cam surfaces (16B and 26B). A dampener (30) having a threaded rod (36) is mounted within the inner member. A cam follower (50) is mounted on the dampener such that the rollers (54) are in contact with the outer and inner cam surfaces. Springs (69, 70 and 71) are mounted between the cam follower and an adjustment nut (42) around the dampener. As the work surface moves, the inner member moves in and out of the outer member to compress and expand the springs. The cam rollers move along the cam surfaces and allow for a constant force on the work surface throughout the movement of the work station.
Description




STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT




Not Applicable




REFERENCE TO A “MICROFICHE APPENDIX”




Not Applicable




BACKGROUND OF THE INVENTION




(1) Field of the Invention




The present invention relates to an improved counterbalance apparatus for use in moving a work surface. In particular, the present invention relates to an improved counterbalance apparatus for vertically moving the work surface of a work station where the counterbalance apparatus exerts a constant force on the moving work surface.




(2) Description of the Related Art




Applicant's Pat. Nos. 5,718,406 and 6,026,755 describe counterbalance apparatuses which apply a constant force on the work surface while the work surface is moving. The apparatus includes inner and outer members having inner and outer cam grooves. The apparatuses also have a dampener around which is mounted a spring. A cam follower having inner and outer cam rollers is connected to one end of the dampener. As the apparatuses are extended and compressed to raise and lower the work surface, the inner member moves in and out of the outer member which expands and compresses the spring. In addition, the inner rollers of the cam follower move along the inner grooves of the inner member and the outer cam rollers move along the outer grooves of the outer member. The cam rollers of the cam follower move together as a single unit. The cam rollers remain in their respective positions on the cam follower as the cam follower moves along the grooves in the inner and outer members.




Other related art has shown various systems and mechanisms for vertically adjusting work surfaces or table tops. Illustrative are U.S. Pat. No. 484,707 to Garee; U.S. Pat. No. 2,649,345 to Hubbard; U.S. Pat. No. 4,130,069 to Evans et al; U.S. Pat. No. 4,183,689 to Wirges et al; U.S. Pat. No. 4,381,714 to Henneberg et al; U.S. Pat. No. 4,619,208 to Kurrasch; U.S. Pat. No. 4,651,652 to Wyckoff; U.S. Pat. No. 5,243,921 to Kruse et al; U.S. Pat. No. 5,322,025 to Sherman et al; U.S. Pat. No. 5,443,017 to Wacker et al and U.S. Pat. No. 5,456,191 to Hall.




In addition, U.S. Pat. Nos. 5,400,721 and 5,311,827 both to Greene show a load compensator for a spring counterweight mechanism which includes a snail cam.




U.S. Pat. No. 660,868 to Reid shows a counterbalance system for a table top which uses a chain and pulley with a weight. Similarly, U.S. Pat. No. 3,543,282 to Sautereau describes a drawing board having a counterbalance mechanism which includes pulleys and cables and which allows for easier vertical movement of the drawing board. U.S. Pat. No. 4,156,391 to Ubezio describes a counterbalance apparatus for table tops which uses a leaf spring as the means for providing the counterbalancing force. U.S. Pat. No. 4,351,245 to Laporte describes a counterweight system which uses cables and pulleys in combination with a cam mechanism.




Also, of some interest are U.S. Pat. No. 2,918,273 to Whisler et al and U.S. Pat. No. 3,582,059 to Van Ooy. Whisler et al shows a control device for a spring. Van Ooy describes a shock absorber where the wire of the compression spring is provided with one or more roller shaped guide members coaxial with the wire and rotatable about it. The guide members around the compression spring substantially eliminate wear and noise owing to sliding friction.




Only of minimal interest are U.S. Pat. No. 300,887 to Owen; U.S. Pat. No. 424,711 to Homan; U.S. Pat. No. 3,845,926 to Wahls; U.S. Pat. No. 3,885,764 to Pabreza; U.S. Pat. No. 4,415,135 to French; U.S. Pat. No. 4,625,657 to Little et al and U.S. Pat. No. 5,513,825 to Gutqsell. Owen shows an adjustable trestle for supporting scaffolding. Homan shows an extendable lamp standard. Wahls shows a seat pedestal which uses a vertically extending double telescoping tube to raise and lower the seat. The pedestal also includes a toggle linkage locking mechanism for locking the pedestal at a given height.




Pabreza describes a telescoping seat pedestal which uses an elastomer block as a locking means. French describes a device for supporting a chair seat which uses a hydraulic cylinder. The hydraulic cylinder uses the flow of fluid to control the raising and lowering of the seat and the lack of fluid flow to lock the seat in place. Little et al shows a retractable keyboard support. Gutqsell shows a telescopic adjustable height apparatus having a locking means.




Also of some interest is United Kingdom Patent No. 281,884 to Coppock which shows a folding table having an adjustable height.




There remains the need for a counterbalance mechanism which is easy and inexpensive to manufacture and which provides a constant output force throughout the entire range of load on the work surface throughout the total travel of the work surface.




SUMMARY OF THE INVENTION




The present invention is a counterbalance apparatus for use in raising and lowering work surfaces or table tops. The counterbalance apparatus includes an outer member and an inner member telescopingly mounted together such that the inner member slides in and out of the open top of the outer member. The inner surface of the outer member is provided with an insert having outer cam surfaces and guide surfaces. The inner surface of the inner member is provided with an insert having inner cam surfaces and secondary surfaces. An inner roller mechanism having a torque compensation roller and an anti-cantilever roller is mounted on the bottom end of the inner member. The torque compensation rollers move along the guide edges of the outer insert and prevent the inner member from rotating as it moves into and out of the outer member. The anti-cantilever roller contacts the sidewall of the outer member if the inner member tilts in the outer member usually due to a unequal placement of the load on the work surface. The apparatus also has a dampener with three (3) springs which mount around the dampener. A rotatable cam follower having cam rollers is mounted at the bottom end of the dampener. The springs extend between the cam follower and an adjustment nut at the top end of the dampener. The springs are preferably non-linear and compensate for the weight of the work surface and any load on the work surface. The adjustment nut allows for adjusting the compression of the springs and then the initial force exerted by the springs based on the weight of the work surface and load. As the inner member moves in and out of the outer member, the cam follower rotates such that the cam rollers follow along the cam surfaces of the inner and outer cam inserts. The apparatus also includes an anti-racking mechanism which uses two (2) spools of steel wrap to ensure that when two (2) counterbalance apparatus are used the apparatus raise and lower the work surface in unison. The counterbalance apparatus can be mounted in one or as many legs as necessary to adequately raise the work surface. If more than one counterbalance is used then the counterbalance apparatus are preferably connected together such that the apparatuses raise and lower the work surface in unison. The counterbalance apparatus allows for vertical movement of the work surface at a constant force through the entire range of movement even when there is a load on the table top. The counterbalance apparatus allows for adjustment of the initial preload force on the apparatus to compensate for the amount of load on the work surface without changing the amount of force needed to move the work surface. The counterbalance mechanism is inexpensive to manufacture and durable and easy to use.




The present invention relates to a counterbalance apparatus, the improvement which comprises: a first tubular member defining a longitudinal axis and having a first end and a second end with at least one wall between the ends which forms the tubular member having an inner cavity, wherein a first cam surface is provided on the wall in the inner cavity and is inclined with respect to the longitudinal axis of the first tubular member; a second tubular member slidably mounted in the first tubular member so as to be along the longitudinal axis and having a first end and a second end and at least one wall between the ends forming an inner cavity, wherein a second cam surface is provided on at least one wall in the inner cavity of the second tubular member along the axis and is inclined with respect to the longitudinal axis of the first tubular member, wherein the first and second cam surfaces are oppositely inclined with respect to the longitudinal axis and wherein at least one of the second or first tubular members is movable along the longitudinal axis relative to the other of the tubular members to move the tubular members together; cam follower means mounted on and between the first and second cam surfaces, wherein the cam follower means moves on both cam surfaces simultaneously as the tubular members are moved together; and resilient means having opposed ends and mounted along and around the longitudinal axis of the tubular members so as to bias the tubular members apart and wherein the resilient means is shortened in length between the ends when the tubular members are moved together.




Further, the present invention relates to a work station with a counterbalance movable work surface and a support means for the work surface with a counterbalance apparatus between the support means and the work surface for the movement which comprises: the counterbalance apparatus including a first tubular member defining a longitudinal axis and having a first end and a second end with at least one wall between the ends which forms the tubular member, wherein a first cam surface is provided on the wall and is inclined with respect to the longitudinal axis of the first tubular member; a second tubular member slidably mounted in the first tubular member so as to be along the axis and having a first end and a second end and at least one wall between the ends, wherein a second cam surface is provided on the wall along the axis and is inclined with respect to the longitudinal axis of the first tubular member, wherein the first and second cam surfaces are oppositely inclined with respect to the longitudinal axis and wherein at least one of the second or first tubular members is movable along the longitudinal axis relative to the other of the tubular members to move the tubular members together; cam follower means mounted on and between the first and second cam surfaces, wherein the cam follower means moves on both cam surfaces simultaneously as the tubular members are moved together; and resilient means with opposed ends which are mounted along and around the longitudinal axis of the first tubular member so as to bias the tubular members apart and which is shortened in length between the ends of the resilient means when the tubular members are moved together; and locking means for securing the work surface of the work station against movement.




Still further, the present invention relates to a counterbalance apparatus, the improvement which comprises: a first tubular member defining a longitudinal axis and having a first end and a second end with at least one wall between the ends which forms the tubular member having an inner cavity, wherein a first cam surface is provided on at least one wall in the inner cavity and is inclined with respect to the longitudinal axis of the first tubular member; a second tubular member slidably mounted in the first tubular member so as to be along the axis and having a first end and a second end and at least one wall between the ends forming an inner cavity, wherein a second cam surface is provided on at least one wall in the inner cavity of the second tubular member along the axis and is inclined with respect to the longitudinal axis of the first tubular member, wherein the first and second cam surfaces are oppositely inclined with respect to the longitudinal axis and wherein at least one of the second or first tubular members is movable along the longitudinal axis relative to the other of the tubular members to move the tubular members together; cam follower mounted on and between the first and second cam surfaces, wherein the cam follower moves on both cam surfaces simultaneously as the tubular members are moved together; and force storage mechanism with opposed ends which is mounted along and around the longitudinal axis of the tubular members so as to bias the tubular members apart.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a perspective view of the work station


100


showing the apparatuses


10


in the legs


104


of the work station


100


.





FIGS. 2A

to


2


C are an exploded view of the counterbalance apparatus


10


.





FIG. 3

is a front view of the counterbalance apparatus


10


in the fully extended position with the outer tubular member


12


in cross-section.





FIG. 4

is a front view of the counterbalance apparatus


10


in the fully compressed position with the outer tubular member


12


in cross-section.





FIG. 5

is a partial view of the inner tubular member


20


in the outer tubular member


12


showing the anti-racking mechanism


56


.





FIG. 6

is a view of the inner cam insert


26


showing the cam follower


50


and cam rollers


54


and the inner roller mechanism


46


with rollers


47


.











DESCRIPTION OF THE PREFERRED EMBODIMENTS





FIG. 1

shows the improved counterbalance or counterweight apparatus


10


of the present invention mounted in the legs


104


of a work station


100


for raising or lowering the work surface


100


B of the work station


100


or the top of a table (not shown). The work surface


100


B or the top of the table can be provided with a load (not shown) such as a computer or typewriter, etc. The apparatus


10


includes an outer tubular member


12


, an inner tubular member


20


, a dampener


30


, a force storage mechanism such as a spring or springs


69


,


70


and


71


, a cam follower


50


and an anti-racking mechanism


56


. The outer tubular member


12


preferably has a hollow, cylindrical shape with opposed ends


12


A and


12


B and a sidewall


12


C therebetween forming an inner cavity


12


D. The top end


12


A of the outer tubular member


12


is open. The bottom end


12


B of the member


12


can be opened or closed and is preferably mounted on a foot


106


for the leg


104


of the work station


100


. The outer tubular member


12


may be mounted to the foot


106


of the leg


104


by any suitable means.




An outer cam insert


16


is mounted on the inner surface of the sidewall


12


C of the outer tubular member


12


in the inner cavity


12


D of the outer tubular member


12


. The outer cam insert


16


is preferably mounted adjacent the bottom end


12


B of the outer tubular member


12


. The outer cam insert


16


has a pair of cam edges or surfaces


16


B and a pair of guide edges or surfaces


16


C. The guide edges


16


C of the insert


16


are preferably straight and parallel to the longitudinal axis A—A of the counterbalance apparatus


10


. The cam edges


16


B have a first curved portion and a second straight portion. The first curved portion extends from the top end of the insert


16


to the top end of the second straight portion. The first curved portion of the cam edges


16


B have a linear slope. The second straight portion extends from the first curved portion to the bottom end of the insert


16


. The second straight portion is vertical and parallel to the longitudinal axis A—A of the apparatus. The outer cam insert


16


is preferably constructed of a pair of identical outer cam inserts. The inserts form a cylindrical shape when mounted on the inner surface of the sidewall of the outer tubular member


12


, such as to follow the curvature of the sidewall


12


C of the outer tubular member


12


. The pair of inserts are spaced apart evenly around the sidewall of the outer tubular member


12


such that the guide edge of one insert is spaced 180° apart from the guide edge of the other insert. The insert


16


is mounted on the sidewall


12


C such as to extend completely around the sidewall


12


C. The outer diameter of the insert


16


is preferably slightly less than the inner diameter of the outer tubular member


12


such that the insert


16


can be inserted into the inner cavity


12


D of the member


12


without extensive effort. However, the relationship of the outer diameter of the insert


16


to the inner diameter of the outer tubular member


12


is such that when the insert


16


is fastened to the sidewall


12


C of the member


12


, the outer surface of the insert


16


is adjacent to and in contact with the inner surface of the sidewall


12


C of the outer tubular member


12


. The inner diameter of the insert


16


is greater than the outer diameter of the inner tubular member


20


such that the inner tubular member


20


can easily slide into the insert


16


and the outer tubular member


12


.




The open top end


12


A of the outer tubular member


12


is provided with a guide


14


(FIG.


5


). The guide


14


includes a pair of inner rollers


15


which assist the movement of the inner tubular member


20


into and out of the outer tubular member


12


. The top end


12


A of the outer tubular member


12


also has a notch (not shown) which allows the first metal strap


60


of the anti-racking mechanism


56


to be moved inside of the outer tubular member


12


to be secured on the top end


20


A of the inner tubular member


20


.




The inner tubular member


20


preferably has a hollow, cylindrical shape with spaced apart, opposed ends


20


A and


20


B with a sidewall


20


C extending therebetween. The inner tubular member


20


is telescopically mounted in the open top end


12


A of the outer tubular member


12


such that the bottom end


20


B of the inner member


20


extends into the top end


12


A of the outer tubular member


12


. The top end


20


A of the member


20


is preferably closed. A top mounting bracket is preferably provided on the top end


20


A of the inner tubular member


20


. The top mounting bracket is mounted on the underneath side of the work surface


100


B and securely holds the apparatus


10


in contact with the work surface


100


B. The closed top end


20


A of the inner member


20


and the top mounting bracket have an opening to allow the adjustment head


36


A of the threaded rod


36


to extend up through the work surface


100


B (to be described in detail hereinafter). The sidewall


20


C of the inner tubular member


20


has angled openings


28


adjacent the bottom end


20


B extending lengthwise between the ends


20


A and


20


B of the tubular member


20


. The openings


28


are preferably closed at each end such that the rollers


54


of the cam follower


50


do not extend beyond the ends of the openings


28


. There are preferably two (2) identical angled openings


28


.




An inner cam insert


26


is mounted on the inner surface of the sidewall


20


C of the inner tubular member


20


adjacent the bottom end


20


B of the member


20


. The cam edges


26


B are curved and preferably have a non-linear slope. The cam edges of the inner cam insert


26


preferably have a shape such that the slopes of the curve of the cam edges which form the cam surfaces


26


B are non-linear and identical. The cam edges


26


B preferably extend the entire length of the insert


26


. The secondary edges


26


C can be of any shape; however, in the preferred embodiment, the secondary edges


26


C are vertical and parallel to the longitudinal axis A—A of the apparatus


10


. The insert


26


is mounted on the sidewall


20


C such as to extend completely around the sidewall


20


C of the inner tubular member


20


. The inner cam insert


26


has a pair of cam edges or surfaces


26


B and a pair of secondary edges


26


C. The inner cam insert


26


is preferably constructed of a pair of identical inner cam inserts. The inserts


16


form a cylindrical shape when on the inner surface of the sidewall of the inner tubular member, such as to follow the curvature of the sidewall


20


C of the inner tubular member


20


. The inserts are spaced apart evenly around the sidewall


20


C of the inner tubular member


20


such that the cam edge


26


B of one insert is spaced 180° apart from the cam edge


26


B of the other insert. The inner cam insert


26


is preferably mounted adjacent the bottom


20


B of the inner tubular member


20


such that the cam edges


26


B of the insert are adjacent one of the openings of the pair of openings


28


. In the preferred embodiment, one opening is located adjacent each cam edge


26


B. The outer diameter of the inner cam insert


26


is preferably slightly less than the inner diameter of the inner tubular member


20


such that the inner cam insert


26


can be inserted onto the inner tubular member


20


without extensive effort. However, the relationship of the outer diameter of the inner cam insert


26


to the inner diameter of the inner tubular member


20


is such that when the insert


26


is fastened to the sidewall


20


C of the member


20


, the outer surface of the inner cam insert


26


is adjacent and in contact with the inner surface of the sidewall


20


C of the inner tubular member


20


. When the inner tubular member


20


is correctly positioned inside the outer tubular member


12


, the outer and inner cam inserts


16


and


26


are preferably positioned such that the cam edges


16


B and


26


B of the outer and inner cam inserts


16


and


26


alternate around the circumference of the tubular members


12


and


20


. The inserts


16


and


26


are preferably mounted to the sidewall


12


C and


20


C of the outer and inner tubular members


12


and


20


, respectively by rivets or screws. However, any well known means of securely fastening the inserts


16


and


26


to the tubular members


12


and


20


can be used. The inserts


16


and


26


are preferably constructed of formed steel. However any durable low friction material can be used. In the preferred embodiment, the inserts


16


and


26


have a thickness equal to the width of the rollers


54


of the cam follower


50


such that the rollers


54


move along the cam surfaces


16


B and


26


B of the inserts


16


and


26


and do not contact the sidewalls


12


C or


20


C of the tubular members


12


or


20


or the adjacent inserts


16


or


26


.




An inner roller mechanism


46


is preferably mounted on the bottom end


20


B of the inner tubular member


20


. The inner roller mechanism


46


includes two (2) pairs of rollers


47


. The pairs of rollers


47


are spaced 180° apart around the circumference of the inner tubular member


20


. The pairs of rollers


47


are secured together by a brace


46


A which extends across the bottom of the inner tubular member


20


. The brace


46


A has a center opening


46


B to accommodate the end of the piston rod


34


. The pairs of rollers


47


are spaced such as to not interfere with the openings


28


in the inner tubular member


20


or the cam edges


26


B of the inner cam insert


26


. Each pair of rollers


47


includes two (2) rollers, a torque compensation roller


47


A and an anti-cantilever roller


47


B. In each pair of rollers


47


, the torque compensation roller


47


A is spaced above the anti-cantilever roller


47


B and is orientated to contact and move along the guide edges


16


C of the outer cam insert


16


for the outer tubular member


12


. The anti-cantilever roller


47


B is orientated such as to contact and move along the sidewall


12


C of the outer tubular member


12


adjacent the guide edges


16


C. The inner roller mechanism


46


assists the inner tubular member


20


in moving smoothly into and out of the outer tubular member


12


by compensating for the torque which tends to rotate the inner tubular member


20


and by preventing cantilevering of the inner tubular member


20


inside the outer tubular member


12


. The movement of cam rollers


54


along the linear cam surfaces


16


B of the outer cam insert


16


, causes a torque which tends to rotate the inner tubular member


20


. However, as the cam rollers


54


move along the cam surfaces


16


B, the torque compensation rollers


47


A move along the guide edges or surfaces


16


C adjacent to the cam surfaces


16


B. Since the torque compensation rollers


47


A are fixed on the inner tubular member


20


, as the inner tubular member


20


moves downward into the outer tubular member


20


, the cam follower


50


is forced to rotate. The cam rollers


54


are forced to move along the cam surface


16


B, while the inner tubular member


20


does not rotate. One of the pair of the outer inserts moves between each of the cam rollers


54


and the torque compensation rollers


47


A similar to a wedge. The anti-cantilever rollers


47


B move along the inner surface of the sidewall


12


C of the outer tubular member


12


. In the preferred embodiment, the anti-cantilever rollers


47


B do not make contact or make only minimal contact with the sidewall


12


C of the outer tubular member


20


. However, if a force is exerted on the front or back edge of the work surface


100


B causing a tilt in the work surface


100


B with respect to the feet


106


of the work station


100


and causing the inner tubular member


20


to tilt in the outer tubular member


12


, the anti-cantilever rollers


47


B will contact the sidewall


12


C of the outer tubular member


12


preventing excess tilting or cantilevering of the inner tubular member


20


in the outer tubular member


12


. The anti-cantilever rollers


47


B also prevent the bottom end


20


B of the inner tubular member


20


from contacting the sidewall


20


C of the outer tubular member


12


while allowing the inner tubular member


20


to continue to be able to move up and down in the outer tubular member


12


.




A dampener


30


is preferably mounted within the inner tubular member


20


. The dampener


30


includes a tubular body


32


and a piston rod


34


and has a piston cylinder design. A threaded rod


36


is mounted on the top end


32


A of the body


32


of the dampener


30


. The end of the threaded rod


36


opposite the dampener


30


has an adjustment head


36


A for setting the adjusted preload force on the springs


69


,


70


and


71


. The dampener


30


is mounted in the inner tubular member


20


such that the top end of the threaded rod


36


is adjacent the top end


20


A of the inner tubular member


20


. The dampener


30


is preferably mounted in the inner tubular member


20


such that the adjustment head


36


A of the threaded rod


36


extends through the opening in the top end


20


A of the inner tubular member


20


and through the top mounting bracket and through an opening in the work surface


100


B. Preferably, when the dampener


30


and threaded rod


36


are correctly positioned in the tubular member


20


and the apparatus


10


is correctly mounted on the work station


100


, the adjustment head


36


A is slightly below the top surface of the work surface


100


B. Preferably, the opening in the work surface


100


B is slightly larger than the adjustment head


36


A such as to allow a handle


40


to be mounted over the adjustment head


36


A to allow rotation of the adjustment head


36


A and thus, rotation of the dampener


30


.




An adjustment nut


42


is threadably mated on the threaded, outer surface of the threaded rod


36


and is able to move, through rotation, along the longitudinal axis A—A of the apparatus


10


(FIG.


2


B). A locking pin


42


A is threadably mated into an opening in the perimeter of the adjustment nut. The pin (not shown) extends outward through the locking slot in the sidewall


20


C of the inner tubular member


20


. The pin is preferably of a size such as to easily move up and down the slot while preventing the adjustment nut from rotating as the dampener


30


and threaded rod


36


are rotated by the adjustment head


36


A. The adjustment head


36


A allows the distance between the adjustment nut and the stopper


52


which is adjacent the bottom end


34


A of the piston rod


34


and the cam follower


50


to be varied to vary the adjusted preload force on the springs


69


,


70


or


71


(to be described in detail hereinafter). The greater the load on the work surface


100


B, the greater the compression of the springs


69


,


70


or


71


. As the threaded rod


36


is rotated, the adjustment nut moves up or down the threaded rod


36


along the longitudinal axis A—A of the apparatus


10


depending upon the direction of rotation of the threaded rod


36


. When two (2) apparatuses


10


are used, one in each leg


104


of the work surface


100


B, the top end of the threaded rod


36


below the top surface of the work surface


100


B and above the adjustment nut is provided with an adjustment sprocket


44


. The sprocket


44


is attached by a chain or belt


38


to an identical sprocket


44


located on the adjustment rod


36


of the apparatus


10


in the opposite leg


104


. The connection of the adjustment rods


36


of the apparatuses


10


ensures that the preload force on the springs


69


,


70


and


71


in each apparatus


10


is the same.




The cam follower or spider


50


is preferably mounted onto the bottom end


34


A of the piston rod


34


opposite the body


32


of the dampener


30


. The cam follower


50


preferably includes a circular center portion


50


A having a pair of pins on which are rotatably mounted a pair of cam rollers


54


. The cam rollers


54


are preferably spaced apart 180° around the circumference of the center portion. Each pair of cam rollers


54


includes an inner and outer cam roller


54


A and


54


B. Each pair of cam rollers


54


is preferably identical. The rollers


54


are preferably roller bearings having the shape of wheels with ball bearings therebetween. The cam rollers


54


could also be bronze bushings or plastic bushings. The rollers


54


are mounted such that the axis of the wheel is perpendicular to the longitudinal axis A—A of the apparatus


10


. Preferably, the thickness of the rollers


54


is the same as the thickness of the outer and inner cam inserts


16


and


26


such that the cam rollers


54


ride along the cam edges or cam surfaces


16


B and


26


B. Preferably, the rollers


54


are spaced slightly apart such as to accommodate the thickness of the sidewall


20


C of the inner tubular member


20


spaced between the inserts


16


and


26


. The openings


28


in the inner tubular member


20


allow the cam rollers


54


to move along both the inner and outer cam inserts


16


and


26


. The cam follower


50


is mounted in the apparatus


10


such that the center portion


50


A is spaced within the inner tubular member


20


and the pins extend outward from the center portion


50


A through the angled openings


28


in the inner tubular member


20


. The rollers


54


are mounted on the pins such that the inner rollers


54


A are adjacent the inner tubular member


20


and move along the cam surfaces


26


B of the inner cam insert


26


and the outer cam rollers


54


B are adjacent the outer tubular member


12


and move along the outer cam surfaces


16


B of the outer cam insert


16


. The piston rod


34


is preferably able to rotate in the body


32


of the dampener


30


such that the cam follower


50


is able to rotate as it moves along the longitudinal axis A—A of the apparatus


10


. Alternatively, the piston rod


34


is fixed and unable to rotate and the cam follower


50


is rotatably mounted on the bottom end


34


A of the piston rod


34


. The diameter of the center portion


50


A of the cam follower


50


is slightly smaller than the inner diameter of the inner cam insert


26


such that the cam follower


50


is able to freely rotate within the inner tubular member


20


and the inner cam insert


26


.




In the preferred embodiment, the force storage mechanism for the apparatus


10


is comprised of three (3) springs


69


,


70


and


71


. The top spring


69


is preferably greater in length and has a greater inner diameter than the middle and bottom springs


70


and


71


. The top spring


69


is preferably located around the threaded rod


36


at the top of the dampener


30


. A cylindrical insert


72


having a closed top end


72


A and an open bottom end


72


B is mounted in the inner cavity of the top spring


69


extending upward from the bottom of the top spring


69


. The cylindrical insert


72


has a bottom flange


72


A at the open bottom end which has a diameter greater than the outer diameter of the top spring


69


such that the bottom of the top spring


69


rests on the bottom flange


72


C of the insert


72


. The cylindrical insert


72


has an outer diameter only slightly less than the inner diameter of the top spring


69


. The top of the top spring


69


rests against the adjustment nut


77


. The middle spring


70


is mounted inside the cylindrical insert


72


and extends upward until the top of the middle spring


70


contacts the closed top end


72


A of the cylindrical insert


72


. The length of the middle spring


70


is such as to extend beyond the open bottom end


72


B of the cylindrical insert


72


. A spring connector


74


is mounted in the bottom end of the middle spring


70


. The spring connector


74


acts to connect the middle and bottom springs


70


and


71


together such that the springs


70


and


71


act together. The spring connector


74


is comprised of a cylinder


74


A having a washer


74


B permanently fixed about the center of the cylinder


74


A. The top portion of the cylinder


74


A above the washer


74


B has an outer diameter less than the inner diameter of the middle spring


70


and the bottom portion of the cylinder


74


A. Below the washer, has an outer diameter less than the inner diameter of the bottom spring


71


. The washer


74


B has a circumference (outer diameter) greater than the outer diameter of the middle or bottom spring


70


or


71


. Preferably, the middle spring


70


has an inner diameter greater than the inner diameter of the bottom spring


71


. The middle spring


70


extends from the closed top end


72


A of the cylindrical insert


72


to the washer


74


B of the spring connector


74


. The bottom spring


71


extends from the washer


74


B of the spring connector


74


to the center portion


50


A of the cam follower


50


.




A stopper


52


and spacer


53


are preferably positioned adjacent the center portion


50


A of the cam follower


50


on the side adjacent the dampener


30


. The spacer


53


is positioned between the stopper


52


and the cam follower


50


. The end of the bottom spring


71


extends into the stopper


52


which allows for securely positioning the bottom spring


71


around the dampener


30


. The stopper


52


and spacer


53


prevent the end of the bottom spring


71


from making contact with the cam follower


50


. The spacer


53


has rollers which contact the cam follower


50


and allow the cam follower


50


to freely rotate without interfering with the bottom spring


71


. Preferably, the bottom spring


71


does not rotate.




The three (3) springs


69


,


70


and


71


are preferably mounted around the outside of the dampener


30


and the threaded rod


36


between the stopper


52


and the adjustment nut. The springs


69


,


70


and


71


are preferably non-linear such that the springs


69


,


70


and


71


do not compress evenly along their length and the composite force of the springs


69


,


70


and


71


is non linear. The springs


69


,


70


and


71


could be any type. The springs


69


,


70


and


71


are preferably coil springs having unevenly spaced coils which account for the non-linear compression of the springs


69


,


70


and


71


. In another embodiment (not shown), a single spring is used. The spring is mounted around the dampener


30


such that the coils of the spring are spaced farther and farther apart as the spring extends toward the adjustment nut. Alternatively, the single spring could have an hourglass shape such that the diameter of the coils adjacent the center of the spring is smaller. The hourglass shape also allows for non-linear compression of the spring. In addition, any form of force storage mechanism could be used instead of a coil spring such as for instance, a pneumatic spring. In addition, the springs


69


,


70


and


71


could be torsional springs (not shown) having a resilient center portion fixably mounted in an outer shell which non-linearly varies the torque acting on the work surface


100


B as a result of rotation of a shaft fixably mounted in the center portion which causes the inside of the center portion to exert a torque on the shaft.




An anti-racking mechanism


56


is mounted on the outside of the sidewall


12


C of the outer tubular member


12


adjacent the top end


12


A. The anti-racking mechanism


56


includes a pair of upper spools


57


and


58


, a lower idler spool


59


and first and second steel straps


60


and


61


. The upper spools


57


and


58


are rotatably mounted between a pair of outer spools


63


. The pair of outer spools


63


are spaced apart by a spacer


65


. The outer spools


63


are rotatably mounted to a bracket


66


mounted on the outside surface of the sidewall


12


C of the outer tubular member


12


. The upper spools


57


and


58


are mounted coaxially and share a common shaft. In the preferred embodiment, an alignment shaft


86


extends outward from the anti-racking mechanism


56


of one leg


104


of the work station to the anti-racking mechanism


56


of the second leg


104


(FIG.


1


). The lower idler spool


59


is mounted below the first upper spool


57


. A first steel band or strap


60


is mounted to and extends around the first upper spool


57


. The first strap


60


extends downward from the upper spool


57


on the side opposite the outer tubular member


12


to the lower idler spool


59


. The first strap


60


extends around the lower spool


59


in a counterclockwise direction and extends upward and is connected to the top end


20


A of the inner tubular member


20


. The first steel strap


60


extends through an opening in the outer tubular member


12


and through a notch in the guide


14


and extends between the inner sidewall of the outer tubular member


12


and the outer sidewall of the inner tubular member


20


. A second steel band or strap


61


is mounted on and extends around the second upper spool


58


. The steel strap


61


extends downward from the upper spool


58


adjacent the outer tubular member


12


. The second steel strap


61


extends through an opening in the outer tubular member


12


and extends downward towards and is connected to the bottom end


20


B of the inner tubular member


20


. As the inner tubular member


20


is moved into and out of the outer tubular member


12


, the steel straps


60


and


61


cause the upper spools


57


and


58


to rotate. Rotation of the spools


57


and


58


acts to wrap one (1) steel strap while unraveling (unwrapping) the other steel strap. As the upper spools rotate, the alignment shaft


86


also rotates.




In the preferred embodiment, a pair of apparatuses


10


are used in each leg


104


of the work station


100


. When either apparatus


10


is used such that the inner tubular member


20


moves in and out of the outer tubular member


12


, the spools


57


and


58


rotate which rotates the alignment shaft


86


and consequently, the other spools


57


and


58


at the other end. The rotating shaft


86


extending between the apparatuses


10


ensures that the apparatuses


10


act in unison during raising and lowering the work surface


100


B. The alignment shaft


86


also distributes the load on the work surface


100


B between the two counterbalance apparatuses


10


. Therefore, if the load on the work surface


100


B is not distributed evenly on the work surface


100


B, the shaft


86


ensures that the apparatuses


10


operate as a single unit to lift and lower the load. Therefore, the shaft


86


compensates for offset loads. In the alternate embodiment, with only one apparatus


10


but having two legs


104


, the rotating alignment shaft


86


ensures that the legs


104


of the work station


100


raise and lower in unison.




The idler spool


59


is rotatably mounted on a shaft which is mounted to the top of a U-shaped bracket


67


. The bottom of the U-shaped bracket


67


has a hole through which is mounted a rod


76


having a nut


77


and washer


78


at each end. A spring


79


is mounted around the rod


76


between the upper nut (not shown) and washer


78


and the bottom of the U-shaped bracket


67


. The spring


79


allows for preloading of the first strap


60


. In the preferred embodiment, the preloading force is equal to 150 lbs. The rod extends downward from the U-shaped bracket


67


and extends through a notch in the anti-racking bracket


66


. A separate bracket could also be used. The rod


76


and U-shaped bracket


67


allow for adjusting the distance between the upper spool


57


and the lower idler spool


59


which changes the tension of both straps


60


and


61


. The lower idler spool


59


with the spring


79


, rod


76


and upper and lower nuts and washer


77


and


78


accounts and compensates for the change in spool diameter as the first strap


60


wraps and unwraps on top of itself as the inner tubular member


20


moves up and down. The lower idler spool


59


with the spring


79


takes up the slack in the strap


60


as the strap


60


unwraps from around the upper spool


57


. Preferably, the distance can be adjusted a total of 0.25 inches.




In the preferred embodiment, a spring wrap brake


90


is mounted around the center of the alignment shaft


86


(FIG.


1


). The spring wrap brake


90


is preferably activated by the user to allow the apparatuses or apparatus


10


to be used to raise and lower the work surface


100


B. The spring wrap brake


90


is preferably similar to those well known in the art. A hand activated release lever (not shown) is preferably mounted on the underneath surface of the work surface


100


B and allows the user to disengage the brake


90


to allow for raising and lowering of the work surface


100


B. To release the brake


90


, the lever is pulled which opens up the spring coils of the spring wrap brake


90


around the alignment shaft


86


which allows the alignment shaft


86


to rotate. In the preferred embodiment, the brake


90


allows the work surface


100


B to be raised but does not allow lowering of the work surface


100


B without deactivation of the brake


90


.




An electric motor (not shown) can be connected to the alignment shaft


86


to allow automated raising and lowering of the work surface


100


B. Use of an electric motor allows a user to raise and lower the work surface


100


B without exerting any force. The electric motor can be connected to the alignment shaft


86


by a belt and pulley system (not shown), a series of gears or any other well known mechanical linkage method. Due to the use of the counterbalance apparatus


10


, the horsepower of the electric motor used to raise and lower the work surface


100


B can be relatively small such as 0.01 horsepower.




Optionally, a brake is located on the outer tubular member


12


of the apparatus


10


to lock the apparatus


10


at a certain vertical position. The brake preferably includes a pin having a handle at one end. The pin is extended through the outer tubular member


12


and into holes (not shown) in the inner tubular member


20


. The exact vertical position of the work surface


100


B is determined by the position of the holes in the inner tubular member


20


. Alternatively, the brake operates by friction and the pin is threaded through the outer tubular member


12


and into contact with the inner tubular member


20


thus, preventing the outer tubular member


12


and inner tubular member


20


from moving with respect to each other. In an alternate embodiment where the apparatus


10


is mounted between the legs, the legs are preferably provided with a brake (not shown).




In Use




The top end


20


A of the inner tubular member


20


is mounted to the underside of the work surface


100


B such that the adjustment head


36


A extends upward through the opening in the work surface


100


B. The adjustment handle


40


is attached onto the adjustment head


36


A and is rotated until the initial tension or adjusted preload force on the springs


69


,


70


and


71


is correct for the weight of the work surface


100


B and any items on the work station


100


(FIG.


1


). Once the apparatus


10


is properly installed and the adjusted preload force is correctly set, the forces exerted on the work surface


110


B are in equilibrium which allows the work surface


100


B to be easily moved up or down in a vertical direction.




To move the work surface


100


B, the user exerts a small force on the work surface


100


B in the direction the work surface


100


B is to be moved. During vertical movement of the work surface


100


B, the inner tubular member


20


telescopes in and out of the outer tubular member


12


. In the fully compressed position, with the work surface


100


B in the lowermost position, the inner tubular member


20


is almost fully within the outer tubular member


12


and the springs


69


,


70


and


71


and dampener


30


are in the compressed position. To raise the work surface


100


B, the user exerts an upward force on the work surface


100


B. As the work station


100


is moved vertically upward, the inner tubular member


20


is lifted upward, out of the outer tubular member


12


. The force of the springs


69


,


70


and


71


pushing upward assists the lifting force of the user to allow the user to lift a work surface


100


B having a greater weight by exerting a relatively small force. In addition, the downward force of the inner cam surfaces


26


B on the inner cam rollers


54


A works against the upward force of the springs


69


,


70


and


71


such that the force exerted on the work surface


100


B remains constant throughout the complete movement of the work surface


100


B. The force on the inner cam rollers


54


A and consequently, on the cam surfaces


26


B, changes as the compression of the springs


69


,


70


and


71


is changed. The greater the compression of the springs


69


,


70


and


71


, the greater the load on the cam surfaces


26


B. The inner cam rollers


54


A travel along the cam surfaces


26


B which allows the cam surfaces


26


B to carry a greater part of the force of the springs


69


,


70


and


71


. The force on the outer cam rollers


54


B and consequently, on the outer cam surfaces


16


B, remains constant throughout the entire movement of the work surface


100


B as a result of the adjusted preload force on the springs


69


,


70


and


71


and is directly related to the adjusted preload force. The curve of the inner cam surfaces


26


B is preferably non-linear and the springs


69


,


70


and


71


are preferably non-constant. As the springs


69


,


70


and


71


are expanded and the inner cam rollers


54


A move along the inner cam surfaces


26


B, the normal force exerted on the inner cam rollers


54


A changes direction to compensate for the change in force exerted by the springs


69


,


70


and


71


. The angle of the curve of the inner cam surfaces


26


B allows the force needed to move the work surface


100


B up and down to remain constant regardless of the adjusted preload force on the apparatus


10


. The inner cam rollers


54


A of the cam follower


50


move along the cam surfaces


26


B of the insert


26


in the inner tubular member


20


to compensate for the changing force of the springs


69


,


70


and


71


to provide a constant force output. The inner cam surfaces


26


B allow the force exerted on the work surface


100


B to remain constant by varying the force normal to the inner cam rollers


54


A to compensate for the varying force exerted by the springs


69


,


70


and


71


resulting from the expansion of the springs


69


,


70


and


71


. The non-linear curve of the inner cam surfaces


26


B creates a camming action between the inner cam rollers


54


A and the inner cam surfaces


26


B which varies the normal force exerted on the inner cam rollers


54


A by the cam surfaces


26


B. The inner cam surfaces


26


B preferably carry the force of the springs


69


,


70


and


71


beyond the initial preload force (F


0


). The slope of the curve of the inner cam surfaces


26


B is directly related to the slope of the curve of the non-constant springs


69


,


70


and


71


. The interaction of the springs


69


,


70


and


71


and the inner cam rollers


54


A allows for a constant force acting on the work surface


100


B along the entire length of movement of the work surface


100


B. Preferably, this is true regardless of the weight of the load on the work surface


100


B. The relationship between the springs


69


,


70


and


71


and the inner cam surfaces


26


B allows the outer cam surfaces


16


B to have a linear slope. Preferably, as the springs


69


,


70


and


71


are expanded, the inner cam surfaces


26


B take a decreasing share of the force of the springs


69


,


70


and


71


while the outer cam surfaces


16


B carry a constant share of the force. The angle of the curve of the outer cam surfaces


16


B allows the work station


100


to move with a constant force. The outer cam rollers


54


B of the cam follower


50


move along the outer cam surfaces


16


B of the insert


16


on the outer tubular member


12


to counteract the constant adjusted preload force. In addition, the outer cam surfaces


16


B provide the additional distance of movement of the work surface


100


B not provided by the springs


69


,


70


and


71


. The interaction of the springs


69


,


70


and


71


and the cam rollers


54


on the cam surfaces


26


B or


16


B also provide a constant torque throughout the entire movement of the work surface


100


B.




As the inner tubular member


20


is moved upward, the pairs of cam rollers


54


on the cam follower


50


rotate within and follow along the cam surfaces


16


B and


26


B. In the initial compressed, or fully lowered position, the cam follower


50


is located at the lowermost point on the outer cam surfaces


16


B and at the uppermost point on the inner cam surfaces


26


B. As the inner tubular member


20


is lifted upward, the inner cam surfaces


26


B begin to increasingly overlap the outer cam surfaces


16


B. The outer cam rollers


54


B follow the outer cam surfaces


16


B upward toward the top of the outer cam surfaces


16


B at the same time as the inner cam rollers


54


A follow the inner cam surfaces


26


B downward toward the bottom of the inner cam surfaces


26


B. As the cam rollers


54


move along the surfaces


16


B and


26


B, the cam rollers


54


rotate about their axises perpendicular to the axis A—A of the apparatus


10


to allow for travel of the cam rollers


54


along the cam surfaces


16


B and


26


B. In addition, the cam follower


50


rotates around the longitudinal axis A—A of the apparatus


10


. Rotation of the cam follower


50


is essential to allow the cam rollers


54


A and


54


B to follow the angled cam surfaces


16


B and


26


B of the inserts


16


and


26


. In the final, fully expanded or fully raised position, the cam follower


50


is located at the uppermost point on the outer cam surfaces


16


B and at the lowermost point on the inner cam surfaces


26


B.




The operation of the apparatus


10


is the same but opposite for lowering the work surface


100


B as for raising the work surface


100


B. To lower the work surface


100


B having the apparatus


10


, the user exerts a force downward on the work surface


100


B which compresses the springs


69


,


70


and


71


. As the springs


69


,


70


and


71


compress, the springs


69


,


70


and


71


exert an upward force on the work surface


100


B. In response to the upward force of the springs


69


,


70


and


71


, the inner cam surfaces


26


B exert an upward force on the inner cam rollers


54


A and the outer cam surfaces


16


B exert an upward force on the outer cam rollers


54


B. The inner and outer cam rollers


54


A and


54


B travel on the inner and outer cam surfaces


26


B and


16


B such that the cam surfaces


26


B and


16


B are carrying the force of the springs


69


,


70


and


71


.




As the work surface


100


B moves up or down and the springs


69


,


70


and


71


expand or compress, the piston rod


34


of the dampener


30


is moved out of or into respectively, the body


32


of the dampener


30


. The dampener


30


preferably exerts no upward or downward force on the apparatus


10


or the work surface


100


B when the apparatus


10


is not moving. Preferably, during normal operation of the apparatus


10


, the dampener


30


exerts only a negligible force when the apparatus


10


is moving. However, as the speed of movement increases, the force exerted by the dampener


30


in the direction opposite of the movement of the work surface


100


B increases. The dampener


30


is used to prevent the work surface


100


B from raising or lowering suddenly if a load is added or removed from the work surface


100


B such that the adjusted preload force setting of the apparatus


10


is incorrect. The dampener


30


reduces the rate of ascent and descent of the work surface


100


B, if the rate exceeds a preset limit. Once the work surface


100


B has reached the desired height, the user applies the brake


90


.




The springs


69


,


70


and


71


are selected based upon the range of load on the work station


100


which is also used to determine the adjusted preload force applied to the apparatus


10


. The adjusted preload force is the initial preload force (F


0


) which is necessary to hold up the work surface


100


B plus the force which is necessary to compensate for the load on the work surface


100


B. The springs


69


,


70


and


71


preferably are non-constant and change their force output at a constant, compound rate. Changing the range of adjusted preload force could require changing the springs


69


,


70


and


71


and the curve of the inner cam surfaces


26


B. The springs


69


,


70


and


71


are preferably defined by the equation:








F=F




0




×e




−KY








where F is the force exerted by the springs


69


,


70


and


71


and F


0


is the initial preload force on the springs


69


,


70


and


71


which holds the work surface


100


B up with no load on the table. The initial preload force (F


0


) is preferably equal to the amount of force pushing down on the apparatus


10


by the work surface


100


B. Preferably, in the initial position with the apparatus


10


fully extended, the springs


69


,


70


and


71


are not fully extended. Preferably, the springs


69


,


70


and


71


are compressed to provide the initial preload force (F


0


). K is the constant defining the compound rate of change of the spring rate and Y is the displacement or the compression distance of the springs


69


,


70


and


71


along the longitudinal axis A—A of the apparatus


10


. The displacement of the springs


69


,


70


and


71


is preferably calculated from a starting point of zero (0) which represents the length of the springs


69


,


70


and


71


when the cam follower


50


is at the bottom of the inner cam surfaces


26


B and the apparatus


10


is in the fully extended position. Y is preferably always a negative number. Preferably, there is a constant relationship between the force exerted by the springs (F) and the instantaneous spring constant IF/ΔY such that F/(IF/ΔY) remains constant throughout the compression of the springs


69


,


70


and


71


. In the alternate embodiment having a torsional spring, the inner cam grooves are selected to compensate for the non-constant torque of the spring so that the torque acting on the work surface


100


B is constant throughout the travel of the work surface


100


B. Once the springs


69


,


70


and


71


are selected, the slope of the inner cam surfaces


26


B is determined using the equation:






X
=


(

Y
-


1
K



[

1
-



-
KT



]



)

M











where X is the displacement of the inner cam rollers


54


A along the inner cam surfaces


26


B and is an angular value due to the curvature of the cam surfaces


26


B. M is the slope of the line representative of the outer cam surfaces


16


B. In addition, the inner cam surfaces


26


B can be adjusted to compensate for the addition of the friction force caused by the inner cam rollers


54


A moving along the inner cam surfaces


26


B. The outer cam surfaces


16


B are linear and share the force of the springs


69


,


70


and


71


with the inner cam surfaces


26


B and compensate for the adjusted preload force or constant portion of the force applied to the apparatus


10


. The outer cam surfaces


16


B also allow the work surface


100


B to travel an additional distance beyond the distance resulting from compression of the springs


69


,


70


and


71


. The angle of the inner cam surfaces


26


B varies to compensate for the change in spring rate of the springs


69


,


70


and


71


. The axial length of the inner cam surfaces


26


B represents the total compression of the springs


69


,


70


and


71


. The axial length of the inner cam surfaces


26


B and the axial length of the outer cam surfaces


16


B provide for the total amount of distance traveled by the work surface


100


B.




The choice of springs


69


,


70


and


71


and inner and outer cam surfaces


26


B and


16


B, allows for a constant force and a small constant torque acting on the work surface


100


B by the apparatus


10


throughout the entire movement of the work surface


100


B regardless of the specific adjusted preload force chosen within the range. Once the springs


69


,


70


and


71


and inner and outer cam surfaces


26


B and


16


B are selected, the apparatus


10


is assembled and mounted onto the panel of the work station


100


.




It is intended that the foregoing description be only illustrative of the present invention and that the present invention be limited only by the hereinafter appended claims.



Claims
  • 1. In a counterbalance apparatus, the improvement which comprises:(a) a first tubular member defining a longitudinal axis and having a first end and a second end with at least one wall between the ends which forms the tubular member having an inner cavity, wherein a first cam surface is provided on the wall in the inner cavity and is inclined with respect to the longitudinal axis of the first tubular member; (b) a second tubular member slidably mounted in the first tubular member so as to be along the longitudinal axis and having a first end and a second end and at least one wall between the ends forming an inner cavity, wherein a second cam surface is provided on at least one wall in the inner cavity of the second tubular member along the axis and is inclined with respect to the longitudinal axis of the first tubular member, wherein the first and second cam surfaces are oppositely inclined with respect to the longitudinal axis and wherein at least one of the second or first tubular members is movable along the longitudinal axis relative to the other of the tubular members to move the tubular members together; (c) cam follower means mounted on and between the first and second cam surfaces, wherein the cam follower means moves on both cam surfaces simultaneously as the tubular members are moved together; and (d) resilient means having opposed ends and mounted along and around the longitudinal axis of the tubular members so as to bias the tubular members apart and wherein the resilient means is shortened in length between the ends when the tubular members are moved together.
  • 2. The counterbalance apparatus of claim 1 wherein the first and second cam surfaces are formed by a pair of first inserts and a pair of second inserts which are mounted in the inner cavities of the first and second members, respectively.
  • 3. The counterbalance apparatus of claim 1 wherein a pair of torque compensation rollers are mounted on the second end of the second member and wherein the pair of first inserts have guide surfaces parallel to the longitudinal axis and wherein the torque compensation rollers move along and are in contact with the guide surfaces to assist in moving the first and second members together.
  • 4. The counterbalance apparatus of claim 1 wherein the first and second cam surfaces are inclined so as to provide increasing leverage so that a relatively constant force can be applied between the ends of the tubular members which are distal to each other to move the tubular members together.
  • 5. The counterbalance apparatus of any one of claims 1, 2 or 3 wherein a dampening means having opposed ends is mounted at one end on one of the ends of the second tubular member with the cam follower means mounted at the other one of the ends of the dampening means.
  • 6. The counterbalance apparatus of claim 5 wherein an adjustment means is mounted on the dampening means for varying a length of and compression of the resilient means mounted around the dampening means.
  • 7. The counterbalance apparatus of any one of claims 1, 2 or 3 wherein a dampening means having opposed ends is mounted at one end on one of the ends of the second tubular member with the cam follower means mounted at the other end of the dampening means and wherein the resilient means is a series of three coil springs mounted inside of the second tubular member and around the dampening means so as to bias the tubular members apart.
  • 8. The counterbalance apparatus of any one of claims 1, 2 or 3 wherein a dampening means having opposed ends is mounted at one end on one of the ends of the second tubular member with the cam follower means mounted at the other end of the dampening means, wherein the resilient means is a series of three coil springs mounted inside of the second tubular member and around the dampening means so as to bias the tubular members apart and wherein the coil springs have non-linear coils along a length of the coil springs so as to require a variable force to compress the coil springs along the length.
  • 9. The counterbalance apparatus of any one of claims 1, 2 or 3 wherein a dampening means having opposed ends is mounted at one end on one of the ends of the second tubular member with the cam follower means mounted at the other end of the dampening means, wherein the resilient means is a series of coil springs mounted inside of the second tubular member and around the dampening means so as to bias the tubular members apart and wherein an adjustment means is mounted on the dampening means for varying a length and thus compression of the coil springs when the tubular members are biased apart.
  • 10. The counterbalance apparatus of any one of claims 1, 2 or 3 wherein a dampening means having opposed ends is mounted at one end on one of the ends of the second tubular member with the cam follower means mounted at the other of the ends of the dampening means, wherein the resilient means includes several coil springs mounted inside of the second tubular member and around the dampening means so as to bias the tubular members apart and wherein the coil springs have non-linear coils along a length of the coil springs so as to require a variable force to compress the coil springs along the length and wherein an adjustment means is mounted on the dampening means for varying the length of and thus compression of the coil springs when the tubular members are biased apart.
  • 11. The counterbalance apparatus of any one of claims 1, 2 or 3 wherein a dampening means having opposed ends is mounted at one end on one of the ends of the second tubular member with the cam follower means mounted at the other of the ends of the dampening means wherein the resilient means is provided by several coil springs and is mounted inside of the second tubular member and around the dampening means to bias the tubular members apart and wherein an adjustment means is mounted on the dampening means for varying a length of and thus compression of the coil springs when the tubular members are biased apart.
  • 12. The counterbalance apparatus of any one of claims 1, 2 or 3 wherein a dampening means having opposed ends is mounted at one of the ends on one of the ends of the second tubular member with the cam follower means mounted at the other one of the ends of the dampening means, wherein the resilient means is provided by several coil springs mounted inside of the second tubular member and around the dampening means so as to bias the tubular members apart and wherein a rotatable adjustment means for compression or decompression of the coil springs is provided by a threaded member on the dampening means and a threaded retaining means mounted on the threaded member, the threaded retaining means having a projection which movably engages a longitudinally oriented portion of at least one wall of the second tubular member.
  • 13. The counterbalance apparatus of any one of claims 1, 2 or 3 wherein a dampening means having opposed ends is mounted at one of the ends on one of the ends of the second tubular member with the cam follower means mounted at the other of the ends of the dampening means, and wherein the resilient means is a series of three coil springs mounted inside of the second tubular member and around the dampening means to bias the tubular members apart, wherein the coil springs have non-linear coils along a length of the coil spring means so as to require a variable force to compress the coil spring means along the length, wherein a rotatable adjustment means for compression or decompression of the coil spring means is mounted on the dampening means for varying the length of the coil spring means when the tubular members are biased apart, wherein the adjustment means is provided by a threaded member on the dampening means and a threaded retaining means mounted on the threaded member, the threaded retaining means having a projection which engages a longitudinally oriented portion of at least one wall of the second tubular member and wherein the ends of the coil springs are mounted between the retaining means and the cam follower means.
  • 14. The counterbalance apparatus of claims 1, 2 or 3 wherein the second and first tubular members have a circular cross-section.
  • 15. The apparatus of claims 1, 2 or 3 wherein multiple of the first and second cam surfaces and the cam follower means are provided on the tubular members around the longitudinal axis.
  • 16. The apparatus of claims 1, 2 or 3 wherein a dampening means having opposed ends is mounted at one end on one of the ends of the second tubular member with the cam follower means mounted at the other end of the dampening means, and wherein the resilient means is a series of three coil springs mounted inside of the second tubular member and around the dampening means to bias the tubular members apart, wherein the coil springs have non-linear coils which require a variable force to compress the coil springs along a length of the coil springs, wherein a rotatable adjustment means for compression or decompression of the coil springs is mounted on the dampening means for varying the length of the coil springs when the tubular members are biased apart, and wherein the adjustment means is provided by a threaded member on the dampening means and a threaded retaining means mounted on the threaded member, the retaining means having a projection which engages the second tubular member, wherein the coil springs have ends which are mounted between the retaining means and the cam follower means and wherein the second and first tubular members have a circular cross-section.
  • 17. The counterbalance apparatus of claims 1, 2 or 3 wherein a pair of anti-cantilever rollers are mounted on the second end of the second member perpendicular to the longitudinal axis and adjacent to the wall of the first tubular member to prevent cantilevering of the second tubular member in the first tubular member.
  • 18. A work station with a counterbalance movable work surface and a support means for the work surface with a counterbalance apparatus between the support means and the work surface for the movement which comprises:(a) the counterbalance apparatus including a first tubular member defining a longitudinal axis and having a first end and a second end with at least one wall between the ends which forms the tubular member, wherein a first cam surface is provided on the wall and is inclined with respect to the longitudinal axis of the first tubular member; a second tubular member slidably mounted in the first tubular member so as to be along the axis and having a first end and a second end and at least one wall between the ends, wherein a second cam surface is provided on the wall along the axis and is inclined with respect to the longitudinal axis of the first tubular member, wherein the first and second cam surfaces are oppositely inclined with respect to the longitudinal axis and wherein at least one of the second or first tubular members is movable along the longitudinal axis relative to the other of the tubular members to move the tubular members together; cam follower means mounted on and between the first and second cam surfaces, wherein the cam follower means moves on both cam surfaces simultaneously as the tubular members are moved together; and resilient means with opposed ends which are mounted along and around the longitudinal axis of the first tubular member so as to bias the tubular members apart and which is shortened in length between the ends of the resilient means when the tubular members are moved together; and (b) locking means for securing the work surface of the work station against movement.
  • 19. The counterbalance apparatus of claim 18 wherein an anti-racking mechanism is mounted on the counterbalance apparatus and includes a first and second upper spool mounted on a shaft and a first lower spool and having a first strap wrapped around the first upper and lower spools and a second strap wrapped around the second upper spool wherein the straps are mounted on the upper spools such that when the upper spools rotate in the same direction, one of the straps winds around the upper spool and the other strap unwinds around the other upper spool.
  • 20. The counterbalance apparatus of claim 19 wherein the first strap is wrapped around the first upper spool in a counter clockwise direction with one end of the strap extending downward around the lower spool in a counter clockwise direction and wherein an other end of the strap extends upward and is secured to the first end of the second tubular member such that as the second tubular member moves into the first tubular member, the first strap wraps around the first upper spool.
  • 21. The counterbalance apparatus of claim 20 wherein the first lower spool is movable to allow for tensioning the first and second straps.
  • 22. The counterbalance apparatus of claim 20 wherein the second strap is wrapped around the second upper spool in a clockwise direction with one end of the second strap extending downward and is secured to the second end of the second tubular member such that as the second tubular member moves into the first tubular member, the second strap unwinds from around the second upper spool.
  • 23. The counterbalance apparatus of claim 19 wherein the spools are mounted adjacent a first end of the first tubular member.
  • 24. The counterbalance apparatus of claim 19 wherein the work station has a second counterbalance apparatus, the shaft having the upper spool connected to a shaft of an anti-racking mechanism of the second counterbalance apparatus such as to align the two counterbalance apparatuses during movement.
  • 25. In a counterbalance apparatus, the improvement which comprises:(a) a first tubular member defining a longitudinal axis and having a first end and a second end with at least one wall between the ends which forms the tubular member having an inner cavity, wherein a first cam surface is provided on at least one wall in the inner cavity and is inclined with respect to the longitudinal axis of the first tubular member; (b) a second tubular member slidably mounted in the first tubular member so as to be along the axis and having a first end and a second end and at least one wall between the ends forming an inner cavity, wherein a second cam surface is provided on at least one wall in the inner cavity of the second tubular member along the axis and is inclined with respect to the longitudinal axis of the first tubular member, wherein the first and second cam surfaces are oppositely inclined with respect to the longitudinal axis and wherein at least one of the second or first tubular members is movable along the longitudinal axis relative to the other of the tubular members to move the tubular members together; (c) cam follower mounted on and between the first and second cam surfaces, wherein the cam follower moves on both cam surfaces simultaneously as the tubular members are moved together; and (d) force storage mechanism with opposed ends which is mounted along and around the longitudinal axis of the tubular members so as to bias the tubular members apart.
  • 26. The counterbalance apparatus of claim 25 wherein the first and second cam surfaces are inclined so as to provide increasing leverage so that a relatively constant force can be applied between the ends of the tubular members which are distal to each other to move the tubular members together.
  • 27. The counterbalance apparatus of any one of claims 25 or 26 wherein a dampener having opposed ends is mounted at one end on one of the ends of the second tubular member with the cam follower mounted at the other one of the ends of the dampener.
  • 28. The counterbalance apparatus of any one of claims 25 or 26 wherein a dampener having opposed ends is mounted at one end on one of the ends of the second tubular member with the cam follower mounted at the other end of the dampener and wherein the force storage mechanism is a coil spring mounted inside of the second tubular member and around the dampener so as to bias the tubular members apart.
  • 29. The counterbalance apparatus of any one of claims 25 or 26 wherein a dampener having opposed ends is mounted at one end on one of the ends of the second tubular member with the cam follower mounted at the other end of the dampener, wherein the force storage mechanism is a series of three coil springs mounted inside of the second tubular member and around the dampener so as to bias the tubular members apart and wherein the coil springs have non-linear coils along a length of the coil springs so as to require a variable force to compress the coil springs along the length.
  • 30. The counterbalance apparatus of any one of claims 25 or 26 wherein an adjuster is mounted on the dampener for varying a length of and thus compression of the force storage mechanism mounted around the dampener.
  • 31. The counterbalance apparatus of any one of claims 25 or 26 wherein a dampener having opposed ends is mounted at one end on one of the ends of the second tubular member with the cam follower mounted at the other end of the dampener and wherein an adjuster is mounted on the dampener for varying a length of and thus compression of the force storage mechanism mounted between the end of the second tubular member and the cam follower which biases the tubular members apart.
CROSS-REFERENCE TO RELATED APPLICATIONS

This application is based upon Provisional Application Ser. No. 60/173,782 filed Dec. 30, 1999.

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Number Date Country
281884 Dec 1927 GB
Provisional Applications (1)
Number Date Country
60/173782 Dec 1999 US