The present invention relates to counterbalance devices. More specifically, the present invention relates to counterbalance devices for a closure.
Pivoting door systems are known to include conventional counterbalance systems configured to facilitate pivoting of a door between an open and closed orientation. However, conventional counterbalance systems can result in an increase in material and assembly costs due to the complexity of these conventional systems. Moreover, conventional counterbalance systems may have undesirable wear characteristics over time.
Thus, there is a need for reliable counterbalance devices with reduced complexity and assembly costs.
It is an aspect of the present invention to obviate the problems and shortcomings of conventional counterbalance systems.
In accordance with one aspect, a counterbalance device is provided for a closure mounted with respect to a container. The device comprises a bracket, a frame, a stationary friction member, an elongated flexible member, and a biasing member. The bracket includes a lever arm and a mounting arm configured to mount a closure to the bracket. The frame is configured to support a container and the bracket is pivotally attached to the frame. The stationary friction member includes a mounting portion and a friction portion. The friction portion includes a friction surface and the mounting portion fixedly attaches the stationary friction member to the frame. The elongated flexible member includes a first end and a second end. The first end is configured to be attached with respect to the lever arm of the bracket and the second end is configured to be attached with respect to the frame. The biasing member is configured to place the elongated flexible member under tension. An intermediate portion of the elongated flexible member is configured to slidingly engage the friction surface while the friction portion remains stationary with respect to the frame.
In accordance with another aspect, an apparatus comprises a container including an opening, a closure, a stationary friction member, an elongated flexible member, and a biasing member. The closure is configured to selectively close the opening of the container. The stationary friction member includes a mounting portion and a friction portion. The friction portion includes a friction surface and the mounting portion is configured to fixedly attach the stationary friction member with respect to the container. The elongated flexible member includes a first end and a second end. The first end is configured to be attached with respect to the closure and the second end is configured to be attached with respect to the container. The biasing member is configured to place the elongated flexible member under tension. An intermediate portion of the elongated flexible member is configured to slidingly engage the friction surface while the friction portion remains stationary with respect to the container.
In accordance with still another aspect, a dishwasher apparatus comprises a wash tub, a dishwasher door, a frame, a bracket, a stationary friction member, an elongated flexible member, and a biasing member. The wash tub includes an opening into an interior area of the tub. The dishwasher door is configured to selectively close the opening of the wash tub. The frame is configured to support the wash tub. The bracket includes a lever arm and a mounting arm. The mounting arm is attached with respect to the dishwasher door and the bracket can be pivotally attached to the frame. The stationary friction member comprises a one-piece unitary structure with a mounting portion and a friction portion. The friction portion includes a channel including a friction surface that can extend along an arcuate path. The mounting portion is fixedly attached to the frame. The elongated flexible member includes a first end and a second end. The first end is attached with respect to the lever arm of the bracket. The biasing member is attached between the second end of the elongated flexible member and the frame and is configured to place the elongated flexible member under tension. An intermediate portion of the elongated flexible member is configured to slidingly engage the arcuate friction surface while the friction portion remains stationary with respect to the frame.
The foregoing and other aspects of the present invention will become apparent to those skilled in the art to which the present invention relates upon reading the following description with reference to the accompanying drawings, in which:
Certain terminology is used herein for convenience only and is not to be taken as a limitation on the present invention. Further, in the drawings, the same reference numerals are employed for designating the same elements.
Counterbalance devices in accordance with aspects of the present invention can be provided to facilitate pivoting of a closure between an open and closed orientation. For instance, example counterbalance devices can reduce the effort required to move the closure between an opened and/or closed orientation. In further examples, the counterbalance devices can reduce the tendency of the closure to slam to an open or closed orientation under the influence of gravity. In still further examples, counterbalance devices can be provided to allow a closure to substantially maintain a position between an open and closed orientation over a period of time. For instance, a user may orient the closure to a partially open orientation and then release the closure. After the user releases the closure, the partially open orientation of the closure with respect to the container may be maintained at the same position, substantially the same position, and/or substantially within a range including the position over a period of time.
It is to be appreciated that counterbalance devices incorporating aspects of the invention can be used in different types of containers including containers for appliances, such as refrigerators, washers, driers, dishwashers, ovens, or other types of containers. As shown in
Example dishwasher apparatus 100 can include an optional frame 22 configured to support the container 14. As shown, the frame 22 can be configured to support the container 14 at an elevated position with respect to a support surface 200 to provide an area underneath the container 14. Such an area can be beneficial to provide room for the counterbalance device 10 and/or other components of the dishwasher apparatus 100. In addition, or alternatively, the frame 22 can also be configured to support the closure 12 relative to the container 14. In such examples, the frame 22 can be designed to withstand forces applied to it from the container 14 and/or closure 12 due to gravity and also during use of the dishwasher apparatus 100. The frame 22 can also be configured to facilitate use of the counterbalance device 10 to apply counterbalance forces to the closure 12. The frame 22, if provided, can be made of a wide variety of materials capable of supporting components of the dishwasher apparatus 100. For example, the frame 22 may be comprise of metal, plastic, ceramic, composite, and/or other material sufficient to provide support for the container 14 and/or closure 12.
The example counterbalance device 10 can also be used with different types of closures 12. For example, the closure 12 can be a top pivot door, front pivot door and/or a side pivot door to selectively close an opening of a container 14. In the illustrated example, the closure 12 comprises a front pivot door configured to pivot along the direction 15 about the pivot axis 13 between the closed position (shown in
As shown in
As shown, the example counterbalance device 10 can include a bracket 16 with a mounting arm 20. As shown in
Various configurations may be provided to permit the bracket 16 to pivot along the direction 15 about the pivot axis 13. In the illustrated example, a pivot joint is provided to permit relative pivoting of the bracket 16 with respect to the frame 22. Example pivot joints can include a common or separate pivot pin. The bracket can also be configured to limit the extent that the closure 12 may pivot to the open orientation. For example, the bracket may include a stop arm configured to interact with the frame 22 at a predetermined angular orientation between the bracket 16 and frame 22. In further examples, the bracket 16 or the frame 22 may include an arcuate slot with the other of the bracket and frame including a stop pin configured to travel within the arcuate slot to limit pivoting movement between the bracket and frame. Other configurations may also be provided to limit angular pivoting between the frame and bracket. Moreover, similar configurations may be provided between the bracket and tub in further examples. In the illustrated example, the bracket 16 is configured to permit the closure 12 to pivot approximately 90° between the fully closed orientation (shown in
If provided with two brackets, one or both of the brackets can include a lever arm. For example, as further illustrated in
As shown in
As illustrated in
In further examples, the stationary friction member can include a locating device configured to provide proper alignment between the stationary friction member and the container and/or frame. As shown, for instance, the stationary friction member 24 can include a locating device 52 configured to engage the frame 22 to provide proper alignment between the stationary friction member 24 and the frame 22. The locating device 52 can comprise a wide variety of structural configurations. For example, the locating device can be an extension, protrusion, attachment, latch detent/dimple arrangement, or other structure configured to provide proper alignment. As shown in the illustrated example of
In still further examples, the stationary friction member 24 may include indicia 64 for indicating the proper mounting orientation of the stationary friction member 24 with respect to the frame 22 and/or container 14. For example, as shown, the indicia 64 can comprise an arrow pointing towards the frame where the flange 25 of the frame 22 is to be received in the channel 54 of the locating device 52. The illustrated indica 64 is formed integrally with the stationary friction member 24, for example by a stamping or injection molding process. In further examples, the indicia may comprise an adhesive label, print, stenciling or other structure that is noticeable to one installing the stationary friction member. Furthermore, the indicia, if provided, may comprise shapes and/or symbols other than an arrow to indicate the proper orientation.
The stationary friction member 24 further includes a friction portion 28 with a friction surface 30. Example counterbalance devices can be arranged so that an intermediate portion 40 of the elongated flexible member 32 slidingly engages the friction surface 30 while the friction portion 28 remains stationary with respect to the frame and/or container. The friction surface 30 can include a wide range of shapes and/or configurations to permit sliding engagement with the intermediate portion 40 of the elongated flexible member 32. As shown in
As further best shown in
Example stationary friction members may be formed from a wide range of process techniques to provide a desirable stationary friction member configuration. For instance, as shown in the figures, the stationary friction member 24 is configured with the mounting portion 26 and the friction portion 28 being integrally formed together as a unitary structure. A wide variety of manufacturing techniques may be used if the stationary friction member 24 is formed as a unitary structure. For example, the unitary structure of the stationary friction member 24 can be achieved by manufacturing the mounting portion 26 and the friction portion 28 from a one piece injection molding process, from a sonic welded process, from an adhesive attachment process, or other similar manufacturing processes. Although not shown, the mounting portion and the friction portion may also be formed as a nonunitary structure in further examples. For example, the mounting portion and friction portion may be mechanically fastened together, interlocked together or otherwise attached to one another in a nonunitary fashion.
Portions of the stationary friction member 24 may be formed from one or more types of materials. For instance, the mounting portion 26 may be formed from one type of material while the friction portion 28 is formed from another type of material. As shown, further examples of the stationary friction member 24 can form the entire stationary friction member from a single type of material. Various material types may be used in different example stationary friction members 24. For instance, the illustrated stationary friction member comprises an acetal copolymer material, though other materials may also be used. For example, it will be appreciated that one or more portions of the stationary friction member may be formed from other materials that can provide desirable wear characteristics and a friction surface having a desirable coefficient of friction. In further examples, the friction surface may be formed as a layer of material applied over a surface of the stationary friction member 24. The stationary friction member 24
The elongated flexible member 32 can comprise a wide range of materials such that the intermediate portion 40 of the flexible member 32 can flex around the friction surface 30 of the stationary friction member 24 while providing desirable frictional resistance and wear characteristics. In one example, the intermediate portion 40 can comprise a 0.125 inch diameter nylon although other synthetic materials, composite materials, metal, fabric or the like may be used in further examples. Moreover, as shown, the intermediate portion 40 comprises a cord such as a cable. In further examples, a string, rope, wire, thread or other elongated flexible member may be employed.
As seen in
Counterbalance devices 10 can further include a biasing member 38 configured to place the elongated flexible member 32 under tension. In one embodiment, the biasing member 38 can attach the second end 36 of the elongated flexible member 32 to the frame 22. In addition or alternatively, the biasing member can be provided to attach the first end 34 of the elongated flexible member 32 to the lever arm 18 of the bracket 16. Still further, it is contemplated that the intermediate portion 40 of the elongated flexible member 32 may be provided with the biasing member in further examples. The biasing member can comprise a wide range of configurations in accordance with example counterbalance devices. In the illustrated example, the biasing member 38 comprises a coil spring although other springs may be used such as leaf springs, gas springs or other spring devices. In further examples, the biasing member may comprise a body of elastic material, such as an elastic cord.
Methods of assembling a dishwasher apparatus 100 with the counterbalance device 10 will now be described with the understanding that the steps of assembly can occur an various alternative orders in different examples. In one example, the container 14 is attached to the frame 22 such that the container is supported at an elevation above the underlying support surface 200. The closure 12 can then be pivotally mounted with respect to the frame by way of brackets 16. An appropriate stationary friction member 24 can then be selected. The installer can then use the indicia 64, if provided, to indicate the proper mounting orientation of the stationary friction member 24 with respect to the frame 22. The channel 54 of the locating device 52 can then be aligned with the flange 25 of the frame 22. The stationary friction member 24 can then be moved in the direction 57 such that the flange 25 is received within the channel 54 of the locating device 52. Once received, the apertures 55a, 55b are automatically aligned with corresponding apertures 23a, 23b in the frame 22. Next, the first fastener 56a is inserted through the first aperture 23a of the frame 22 and threaded into the first aperture 55a of the stationary friction member 24. Likewise, the second fastener 56b is inserted through the second aperture 23b of the frame 22 and threaded into the second aperture 55b of the stationary friction member 24. The fasteners 56a, 56b are then tightened such that the mounting portion 26 of the stationary friction member 24 fixedly attaches the stationary friction member 24 to the frame 22. The first end 34 of the elongated flexible member 32 can be attached to the lever arm 18 of the bracket 16. The biasing member 38 can then be used to attach the second end 36 of the elongated flexible member 32 to the frame 22. The intermediate portion 40 of the elongated flexible member 32 can then be pulled, against the force of the biasing member 38, over the extension 31 such that a portion of the intermediate portion 40 extends through the channel 29 of the stationary friction member 24. Once the intermediate portion 40 is within the channel 29, the individual assembling the counterbalance device 10 can release the intermediate portion 40 such that the biasing member pulls the intermediate portion into engagement with the friction surface 30 of the stationary friction member 32 and places the intermediate portion 40 under tension. The tension within the intermediate portion 40 pulls the intermediate portion 40 into frictional engagement with the friction surface 30 and further provides a counterbalance force to an end of the lever arm 18 to act as a counterbalance moment about the pivot axis 13.
In operation, movement of the closure 12 between the open and closed orientations causes the pivot bracket 16 and corresponding mounting portion 18 to pivot about the pivot axis 13. Rotational movement of the mounting portion 18 causes the first end 34 of the elongated flexible member 32 to move the intermediate portion 40 along the arcuate path 58 within the channel 54 of the stationary friction member 24. Indeed, during movement of closure 12 from the closed position illustrated in
From the above description of the invention, those skilled in the art will perceive improvements, changes, and modifications. Such improvements, changes, and modifications within the skill of the art are intended to be covered by the appended claims.
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20080122331 A1 | May 2008 | US |