The present disclosure relates generally to lifting machines, and more particularly to counterweight systems for such machines.
Lifting machines, such as pipelayer machines are used for lifting and moving large objects into or above the ground. Such objects can include heavy lengths of conduit for pipelines. The installation of such conduits can be challenging. The desired locations of such pipelines can be some of the most remote areas on earth, and the terrain over which the pipeline must traverse is often some of the most rugged. The land may have significant elevational changes and varying types of ground. In order to install the conduit, the pipelayer machine must be able to traverse such terrain and be able to lift and accurately place loads often in excess of 200,000 pounds.
When installing the conduit, the pipelayer machine uses a boom on the side of the machine that can be controllably extended away from the machine over a range of angles with respect to the chassis of the machine. One or more cables may extend from a winch or other power source through a series of sheaves or pulleys and terminate in a grapple hook or other suitable terminus of the boom. The grapple hook can then be secured to the pipe in such a way that when the winch recoils, the pipe is lifted. The pipelayer machine is then navigated to a desired location and the boom is lowered to a desired location for accurate installation of the pipe, such as into a trench.
During operation, the pipelayer machine positions the weight of the conduit in cantilevered fashion away from the chassis, engine and undercarriage of the pipelayer. As the chassis, engine and undercarriage comprise the majority of the weight of a pipelayer, depending on the weight of the pipe being lifted and the length of the boom arm, the pipelayer can be subject to potential tipping and instability. This potential tipping in the roll direction can be offset by extending a counterweight assembly away from the pipelayer machine on a side of the machine opposite the boom. However, such counterweight assemblies do not address potential tipping in a fore-aft (forward or rearward) direction.
Current demands being placed on pipelayer machines require higher lifting capacities and boom lengths/angles. The pipelayer could in theory simply be made larger and heavier to satisfy these needs, but realistically the general footprint of the pipelayer is limited by cost, maneuverability, and transportation considerations. As stated above, pipelayers need to be operated in very remote and difficult locations. Pipelayer machines also have to be nimble enough to perform the job. Moreover, over-sizing the undercarriage and boom of the pipelayer will also increase manufacturing costs in terms of materials, and operating costs in terms of fuel.
U.S. Pat. No. 8,783,477 B2 to Camacho et. al. (“the '477 patent”) discloses a counterweight system for a pipelayer machine. The counterweight system of the '477 patent provides additional lifting capacity by selectively deploying the counterweight system away from the undercarriage once the boom is extended past a predetermined distance. Thus, the counterweight system addresses tipping of the pipelayer in a roll (side-to-side) direction.
The counterweight system of the present disclosure may solve one or more of the problems set forth above and/or other problems in the art. The scope of the current disclosure, however, is defined by the attached claims, and not by the ability to solve any specific problem.
In accordance with one aspect of the present disclosure, a mobile pipelayer machine includes a machine chassis having a forward end, a rear end, a first side, and a second side, and a boom extending from the first side of the machine chassis. The mobile pipelayer machine also includes a movable counterweight system extending from the second side of the machine chassis, the movable counterweight system being selectively movable to change a center of gravity of the machine in at least one of a forward or a rearward direction.
In accordance with another aspect of the present disclosure, a mobile pipelayer machine includes a machine chassis having a forward end, a rear end, a first side, and the second side, and a boom extending from the first side of the machine chassis. The mobile pipelayer machine also includes a movable counterweight system extending from a second side of the machine chassis, the movable counterweight system being selectively movable forwardly, rearwardly, and laterally towards and away from the second side of the machine chassis to change a center of gravity of the machine in a forward, rearward, and roll direction.
In accordance with yet another aspect of the present disclosure, a method for adjusting a center of gravity of a pipelayer machine is provided. The pipelayer machine includes a chassis, a boom extending from the chassis, and a connector extending from the boom for coupling to a load. The method includes selectively moving a counterweight assembly in a forward or rearward direction to change a forward or a rearward center of gravity of the pipelayer machine.
Both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the features, as claimed. As used herein, the terms “comprises,” “comprising,” “having,” including,” or other variations thereof, are intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements, but may include other elements not expressly listed or inherent to such a process, method, article, or apparatus. Moreover, in this disclosure, relative terms, such as, for example, “about,” substantially,” and “approximately” are used to indicate a possible variation of ±10% in the stated value.
As shown in
Counterweight system 100 may include a one or more moving counterweight assemblies, such as a pair of moving counterweight assemblies 102, 104 (
Counterweight assemblies 102, 104 may take any appropriate configuration to provide for movement of each assembly in a forward or rearward direction, and in a lateral direction towards and away from the machine chassis 12. For example, with reference to counterweight assembly 102 shown in
The arm or spine 108 of movable shelf 106 may be generally planar and extend vertically between a top of weights 112 and lower platform 110. Arm 108 may include a hinge coupling 116 adjacent chassis 12 to form a hinge connection 118 with a mating hinge coupling 120 coupled to chassis 12 at a side of pipelayer machine 10. With this connection, movable shelf 106 is cantilevered from the chassis 12 of pipelayer machine 10. Lower platform 110 may be generally planar, extend horizontally from arm 108, and may be rigidly coupled to arm 108. Lower platform 110 is sized to receive one or more weights 112, such as a plurality of horizontally extending stacked plates.
Actuator 114 of each counterweight assembly 102, 104 may be coupled to the movable shelf 106 and the chassis 12 of pipelayer machine 10, such that actuation of actuator 114 selectively moves movable shelf 106 about a horizontal plane to any position from the fully extended position to the fully retracted or stowed positions (e.g.
As noted above, counterweight system may take alternative forms from that shown in the figures. For example, the counterweight system 100 may include only one counterweight assembly 102 that is pivotable about the 90 degree arc discussed above, or pivotable about a 180 degree arc from a fully retracted forward position, through a fully extended position, and to a fully retracted rearward position. Alternatively counterweight system 100 may include a counterweight assembly that includes a horizontal type pivot or four-bar connection so that the counterweight assembly can be moved up and down to extend the counterweight assembly toward and away from the chassis 12. In such a counterweight assembly the weights may be moved linearly forwardly or rearwardly to change the fore-aft center of gravity by selectively moving a weight-supporting lower shelf forwardly or rearwardly. Alternatively, such a system could be separated into independently and selectively movable forward and rearward counterweight assemblies. In yet another arrangement, one or more counterweights may be moveable along a linear rail to permit adjustment from front to rear to adjust the fore-aft center of gravity.
As will be discussed in more detail below,
With reference to
Inputs 70 to controller 52 may include inputs from sensors 54-62 providing data regarding the lift capacity of pipelayer machine 10. For example, sensor 54 may be a boom angle sensor to provide data corresponding to an angle of boom 22 with respect to chassis 12. Boom angle sensor 54 may be used by control system 50 to determine, or as a value indicative of, the distance of overhang of boom 22 away from chassis 12 of pipelayer machine 10. Boom angle sensor 54 may be located at boom tip 30, or at other appropriate positions on pipelayer machine 10. Sensor 56 may be a chassis angle sensor providing data corresponding to the fore or aft pitch and roll of the pipelayer machine 10. The chassis angle sensor 56 maybe located on the chassis 12, or at other appropriate positions on pipelayer machine 10. Sensor 58 may be a load sensor providing data regarding the load connected to grapple hook 40. Load sensor 58 may be located at pulley or sheave 38 of winch system 24, or at other appropriate positions on pipelayer machine 10. Sensors 60 may be associated with each counterweight assembly 102, 104 to provide data indicative of the location, position or extension of each counterweight assembly 102, 104. Counterweight position sensors 60 may be located on actuator 114, counterweight assemblies 102, 104, or at other appropriate positions on pipelayer machine 10. Sensor 62 may be a hook position sensor providing data regarding the angular location of the grapple hook 40. For example, hook angle sensor 62 may provide an angular position of grapple hook 40 with respect to a vertical reference line or “plumb line” position of grapple hook 40—corresponding to a position of grapple hook 40 and associated lifting cables 42 extending from pulley or sheave 44 extending vertically along the force of gravity. Grapple hook 40 may be skewed in the roll direction extending away from a side of pipelayer machine 10, or skewed in a pitch direction extending fore or aft with respect to a plumb line position from boom tip 30. Hook angle sensor 62 may be located on grapple hook 40, or at other appropriate positions on pipelayer machine 10. Sensors 54-62 may form a sensing system and may include any standard type of sensor, such as an inertial measurement unit (IMU) for the chassis angle sensor 56, an angle sensor for the boom angle and hook angle sensors 54, 62, a load pin type sensor for the load sensor 58, a linear position sensor or rotary sensor for the counterweight position sensor 60, a camera-based sensor, or any other appropriate type of sensor to provide the required data.
Outputs 72 from controller 52 may include, for example, information sent to display 64 and indicator 66, and counterweight position commands 68. Referring to
The disclosed aspects of the present disclosure may be used in any pipelayer machine 10 that has the potential to tip based on dynamic loading. For example, the present disclosure may be used by a pipelayer machine 10 to provide an assist in avoiding forward—rearward tipping of the pipelayer machine 10 when the pipelayer machine 10 is located on a forward—rearward slope.
During operation of pipelayer machine 10, control system 50 monitors the lifting capacity of the pipelayer machine 10 based on data from sensors 54-62. Outputs of real-time lifting capacity status may be provided by controller 52 to display 64 and/or indicator 66. Counterweight position commands 68 may be automatically generated as a function of the lifting capacity status, and/or based on machine operator commands.
As noted above, controller 52 may include one or more maps, tables, charts, etc. that identify a lifting limit of the pipelayer machine 10 based on various sensed parameters, such as information from one or more of sensors 54-62. For example, controller 52 may include one or more lift curves 74 compiled or formed based on experimental, empirical, or calculated data and may be based on the physical attributes of pipelayer machine 10. Lift curve(s) 74 may provide a tipping load of the pipelayer machine 10 as a function of the sensed information from sensors 54-62, e.g. boom overhang distance (via boom angle sensor 54), fore, aft, and roll angle of chassis 12 (via chassis angle sensor 56), the load on the boom 22, for example, from a pipe 90 (via load sensor 58), the position of counterweight assemblies 102, 104 (counterweight position sensors 60), and the skew or angular position of grapple hook 40 (via hook angle sensor 62). The tipping load or tipping limit may corresponds to a load on boom 22 that will tip the pipelayer machine 10 in one or more of a forward, rearward (fore or aft), or roll direction. For example, lift curve(s) 74 may compare the sensed information to experimental, empirical, or calculated data on tipping load limits of pipelayer machine 10. Real-time lifting capacity status from lift curve(s) 74 and controller 52 may be provided on a real-time basis to display 64 and/or indicator 66.
As part of the real-time lifting capacity status determination in controller 52, the forward or rearward positions of counterweight assemblies 102, 104 are taken into account. Controller 52 may also function to actively control a forward or rearward movement of counterweight assemblies 102, 104 when the real-time lifting capacity status indicates that the pipelayer machine is approaching a forward or rearward (fore-aft) tipping point or tipping load limit. For example, controller 52 may issue one or more counterweight position commands 68 to actuate actuators 114 to move counterweight assemblies 102 and/or 104 in a forward or rearward direction to reduce the potential for fore-aft tipping. While controller 52 may provide for automatic positioning of the counterweight assemblies 102, 104, the positioning of the counterweight assemblies 102, 104 may additionally or alternatively be initiated by operator commands, such as through an operator interface. Such manually initiated movements of the counterweight assemblies 102, 104 may be derived by the operator to counteract potential tipping in a forward-rearward direction based on the forward-to-rearward slope of the pipelayer machine 10.
The counterweight system 100 of the present disclosure may facilitate a greater lifting capacity of the pipelayer machine 10 by providing the ability to manipulate the center of gravity of the pipelayer machine 10 in the fore-aft (forward-rearward) direction, therefore gaining a lift capacity advantage on slopes. Further, the selective and independent control of the counterweight assemblies 102, 104 provide a wide range of adjustments to the center of gravity of the pipelayer machine 10—in both the fore-aft direction and the roll direction. The ability of the counterweight assemblies 102, 104 to be positioned in a stowed position that does not increase the length, width, or height profile of lifting machine facilitates more efficient shipping of the pipelayer machine 10.
It will be apparent to those skilled in the art that various modifications and variations can be made to the disclosed system without departing from the scope of the disclosure. Other embodiments of the system will be apparent to those skilled in the art from consideration of the specification and practice of the counterweight system disclosed herein. It is intended that the specification and examples be considered as exemplary only, with a true scope of the disclosure being indicated by the following claims and their equivalents.
Number | Name | Date | Kind |
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3236391 | Kennedy | Feb 1966 | A |
3378148 | Stanley | Apr 1968 | A |
4083459 | Allen | Apr 1978 | A |
5518128 | Kroll | May 1996 | A |
6609622 | Forsyth | Aug 2003 | B2 |
7669724 | Styck et al. | Mar 2010 | B2 |
8783477 | Camacho et al. | Jul 2014 | B2 |
9278834 | Pech et al. | Mar 2016 | B2 |
10773931 | Pletz et al. | Sep 2020 | B2 |
Number | Date | Country |
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102019110822 | Oct 2020 | DE |
Entry |
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DE 2019/110822A1 Machine Translation (Year: 2019). |
Number | Date | Country | |
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20220315394 A1 | Oct 2022 | US |