The present disclosure relates generally to a coupler for an implement assembly and to an implement assembly including the coupler.
Couplers are commonly used for detachably connecting work tools, such as buckets, to work arms of primary movers, such as backhoes, excavators, or loaders. Couplers may allow a machine operator to quickly change from one work tool to another. Such couplers may be referred to as quick couplers.
The coupler may increase a distance between the work arm and the work tool, thereby reducing leverage applied to the work tool by the work arm. Where the work tool is a bucket, the increased moment arising from the increased distance may reduce the working capacity of the bucket for a given work arm. Hence, performance of the work tool may be affected.
Typically, a coupler is detachably connected to a work tool via a coupling device. The coupling device includes an actuator that selectively moves one or more locking pins into engagement with the work tool. However, during usage of the work tool, the locking pins may accidentally disengage from the work tool. Further, relative movement between the coupler and the work tool may increase wear of the locking pins and/or the work tool.
U.S. Pat. No. 6,231,296 relates to a device for coupling an implement to an operating arm of an excavator. The device includes a locking member with a hydraulic cylinder and a control unit for supplying the cylinder with an operating pressure. The hydraulic cylinder has two coaxial piston rods which extend to engage with corresponding openings provided in locking elements on the implement.
In an aspect of the present disclosure, a coupler for detachably coupling to a work tool is provided. The coupler includes a frame with a first aperture formed therein. The first aperture extends along a first axis inclined with respect to a transverse axis of the frame. The coupler further includes a first locking member configured to move between an unlocked position in which the first locking member is substantially received within the first aperture, and a locked position in which the first locking member at least partially extends out of the first aperture.
In another aspect of the present disclosure, an implement assembly is provided. The assembly includes an arm, a work tool and a coupler pivotally mounted on the arm. The coupler further detachably couples the arm to the work tool. The coupler includes a frame with a first aperture formed therein. The first aperture extends at an angle with respect to a transverse axis of the frame. The coupler further includes a first locking member provided within the first aperture. The coupler also includes an actuator configured to move the first locking member between an unlocked position in which first locking member is disengaged from the work tool, and a locked position in which the first locking member is engaged with the work tool.
In yet another aspect of the present disclosure, a method for coupling a coupler to a work tool is disclosed. The coupler includes a first locking member. The method includes moving the first locking member along a first axis between an unlocked position in which first locking member is disengaged from the work tool, and a locked position in which the first locking member is engaged with the work tool. The first axis is inclined with respect to a transverse axis of the coupler.
Wherever possible, the same reference numbers will be used throughout the drawings to refer to the same or the like parts. Referring to
The first link 104 is pivotally connected to the arm 102 via a first pin joint 112. Further, a second pin joint 114 pivotally connects the first link 104 to the second link 106. A third pin joint 116 pivotally connects the arm 102 to the coupler 108, while a fourth pin joint 118 pivotally connects the second link 106 to the coupler 108. A machine actuator (not shown), such as a hydraulic cylinder, may be provided between the arm 102 and one of the links 104, 106 to provide additional actuation of the work tool 110 via the coupler 108, such as rotation of the coupler 108 and work tool 110 relative to the arm 102 about the third pin joint 116. In the illustrated embodiment, the work tool 110 is an excavating bucket having multiple excavating teeth 120 at a lower end 122. However, in alternative embodiments, the work tool 110 may be a ripper, a drill, and the like.
Referring to
The coupler 108 includes a frame 201 comprising a base 211 and a pair of raised side portions 212 provided spaced apart at each side of the base 211. The frame 201 has a longitudinal axis ‘L’. The frame 201 is configured to be received on the connecting section 124 of the work tool 110. The coupler 108 also includes a pair of first pin portions 202 (only one shown) extending from the frame 201 and configured to be at least partly received in corresponding first openings 126. Additionally, the coupler 108 includes a pair of second pin portions 204 (only one shown) extending from the frame 201 and configured to be at least partly received in corresponding second openings 128. The first pin portions 202 are disposed proximal to a first end 206 of the frame 201 and the second pin portions 204 are spaced from the first pin portions 202 with respect to the longitudinal axis ‘L’ of the frame 201. The coupler 108 further includes an actuator 208 disposed at a second end 210 of the frame 201 opposite to the first end 206. The coupler 108 may be detachably coupled to the connecting section 124 of the work tool 110 via the first and second pin portions 202, 204 and the actuator 208, as described in more detail below.
Each of the side portions 212 define a pair of first holes 214 (only one shown) and a pair of second holes 216 (only one shown). The first holes 214 receive the third pin joint 116 to connect the coupler 108 to the arm 102, while the second holes 216 receive the fourth pin joint 118 to connect the coupler 108 to the second link 106.
Since the actuator 208 is disposed at the second end 210 of the coupler 108, an offset ‘D’ between tips of the excavating teeth 120 at the lower end 122 of the work tool 110 and the third pin joint 116 may be reduced. Hence, a distance between the arm 102 and the work tool 110 may be reduced, resulting in increased leverage and improved performance of the implement assembly 100.
Referring to
Referring to
In an embodiment, the actuator 208 is a double-acting hydraulic cylinder with the ports 304 in fluid communication with a hydraulic system (not shown). The hydraulic system may include multiple components, such as one or more valves, fluid conduits, pumps, and fluid reservoirs. The hydraulic system may regulate flow of fluid to and from the casing 302 via the ports 304 in order to extend or retract the rod 306 with respect to the casing 302. The hydraulic system may be separate from the machine associated with the arm 102. Alternatively, the hydraulic system may be driven by a primary mover of the machine. Further, the hydraulic system may be automatically controlled and/or operator controlled. In other embodiments, the actuator 208 may be any other type of suitable actuator, for example, a worm drive arrangement.
The frame 201 further includes a first support portion 324 and a second support portion 326 spaced from each other with respect to the transverse axis ‘T’. The first support portion 324 defines a first aperture 328 extending along a first axis ‘A1’. The first axis ‘A1’ is inclined with respect to the transverse axis ‘T’ of the frame 201. The second support portion 326 defines a second aperture 330 extending along a second axis ‘A2’. The second axis ‘A2’ is inclined with respect to the transverse axis ‘T’ of the frame 201. In the illustrated embodiment, the first axis ‘A1’ is inclined at a first angle ‘B1’ relative to the transverse axis ‘T’, while the second axis ‘A2’ is inclined at a second angle ‘B2’ relative to the transverse axis ‘T’. In an embodiment, the first angle ‘B1’ may be substantially equal to the second angle ‘B2’. In an alternative embodiment, the first angle ‘B1’ and the second angle ‘B2’ may have different values. In another embodiment, the first and second angles ‘B1’, ‘B2’ may lie in a range of about 2 degrees to 10 degrees. In a further embodiment, only one of the axes A1 and A2 may be inclined.
The first locking member 218 is movably received in the first aperture 328 such that the first locking member 218 moves along the first axis ‘A1’. Similarly, the second locking member 220 is movably received in the second aperture 330 such that the second locking member 220 moves along the second axis ‘A2’. Further, each of the first and second locking members 218, 220 also includes a chamfered section 332 at an end 334 which is receivable in the corresponding recesses of the work tool 110. In an alternative embodiment, only one of the first and second locking members 218, 220 may include the chamfered section 332. The chamfered section 332 may be substantially planar and parallel to the transverse axis ‘T’.
In a retracted position of the rod 306, as shown in
In order to disengage the first and second locking members 218, 220 from the work tool 110, the hydraulic system may further regulate flow of fluid to and from the casing 302 and move the rod 306, in the direction ‘C2’, to the retracted position. As a result, the casing 302 may move in the direction ‘C1’. Due to movements of the rod 306 and the casing 302, the ends 334 of the first and second locking members 218, 220 may move within the first and second apertures 328, 330, respectively. Hence, the first and second locking members 218, 220 may be disengaged from the corresponding recesses of the work tool 110.
In order to connect the coupler 108 with the work tool 110, the first pin portions 202 of the coupler 108 may be first engaged with the first openings 126 of the work tool 110. The coupler 108 may be moved by the arm 102, and the first and second links 104, 106 during connection with the work tool 110. The coupler 108 may be then rotated about the first pin portions 202 such that the second pin portions 204 are engaged with the second openings 128. Thereafter, the hydraulic system may cause the actuator 208 to move the first and second locking members 218, 220 into engagement with the work tool 110.
In order to disconnect the coupler 108 from the work tool 110, the hydraulic system may first cause the actuator 208 to disengage the first and second locking members 218, 220 from the work tool 110. The coupler 108 may be then rotated about the first pin portions 202 in order to remove the second pin portions 204 from the second openings 128. Thereafter, the coupler 108 may be moved such that the first pin portions 202 are disengaged from the first openings 126.
A second embodiment of the disclosure is shown if
Referring to
The frame 201 of this embodiment defines a pair of first recesses 1212 (only one shown in
Referring to
The frame 201 also includes a first stop portion 1222 and a second stop portion 1224. The first stop portion 1222 is configured to abut the second jaw 1320 to define a first position (shown in
The guide member 1310 is coupled to the frame 201 via fasteners 1330. The guide member 1310 also includes a pair of guiding portions 1332 which define a volume 1333 therebetween. The lock member 1312 is slidably received in the volume 1333. Further, the lock member 1312 is movably received on a support portion 1225 of the frame 201. The lock member 1312 includes a projection 1334 configured to abut the protrusion 1322 of the retaining member 1304 in a locked position (shown in
The second actuator 1316 is movably received within an actuator recess 1228 of the frame 201. The second actuator 1316 includes a casing 1336 defining an inlet port 1338 and a slot 1340. The slot 1340 is configured to be engaged with the extension 1335 of the lock member 1312 such that the second actuator 1316 is coupled to the lock member 1312. The second actuator 1316 may be a hydraulic actuator operatively connected to the hydraulic system associated with the actuator 208. In an embodiment, the second actuator 1316 may be a single acting hydraulic cylinder. However, in an alternative embodiment, the second actuator 1316 may be any linear actuator.
Referring to
Referring to
In order to disengage the retaining member 1304 from the first pin member 1120, the hydraulic system may introduce fluid into the casing 1336 of the second actuator 1316 via the inlet port 1338. A pressure of fluid may move the casing 1336 relative to the rod member 1344 in a direction ‘D2’ opposite to the direction ‘D1’. As a result, the lock member 1312 also moves in the direction ‘D2’ to the unlocked position against the biasing of the second biasing members 1314. The projection 1334 moves out of the space 1346, and the first biasing members 1308 rotate the retaining member 1304 to the second position, thereby disengaging the retaining member 1304 from the first pin member 1120.
An exemplary connection process of the work tool 110 with the coupler 108 of the second embodiment will be now described with reference to
As illustrated in
As illustrated in
During a disconnection process, the hydraulic system may actuate the actuator 208 such that the locking members 218, 220 are retracted into apertures 328, 330 respectively to decouple the locking members 218, 220 from the coupling recesses 1132 of the work tool 110. However, the securing system 1302 may secure the coupler 108 to the first pin member 1120 after detachment of the locking members 218, 220 from the work tool 110. As a result, the coupler 108 may be safely rotated such that the second recesses 1214 are disengaged from the second pin member 1122. The hydraulic system may then actuate the second actuator 1316 to move the lock member 1312 to the unlocked position. The coupler 108 may be subsequently moved away from the first pin member 1120 such that the retaining member 1304 is free to rotate to the second position due to the biasing of the first biasing members 1308 (shown in
A machine includes a work tool detachably coupled to a moving arm. A coupler is used to form the detachable connection between the work tool and the moving arm. The coupler may increase a distance between the moving arm and the work tool. The coupler also includes an actuator that selectively moves one or more locking members into engagement with the work tool. However, during usage of the work tool, the locking members may accidentally disengage from the work tool. Further, relative movement between the coupler and the work tool may increase wear of the locking members and/or the work tool.
The present disclosure is related to the implement assembly 100 including the coupler 108. The coupler 108 includes the actuator 208 that moves the first and second locking members 218, 220 within the first and second apertures 328, 330, respectively, in order to engage with or disengage from the work tool 110. The first and second apertures 328, 330 enable the first and second locking members 218, 220 to move along the first and second axes ‘A1’, ‘A2’, respectively. During engagement, the orientations of the first and second axes ‘A1’, ‘A2’ with respect to the transverse axis ‘T’ may cause upward movements of the first and second locking members 218, 220 within the corresponding recesses of the work tool 110. The first and second locking members 218, 220 may experience transverse forces along the transverse axis ‘T’. Since, the first and second axes ‘A1’, ‘A2’ are inclined with respect to the transverse axis ‘T’, part of the transverse forces may be directed to and absorbed by the first and second support portions 324, 326 and the work tool 110. Therefore, the first and second locking members 218, 220 may offer improved resistance to transverse forces. This may result in a secure connection between the coupler 108 and the work tool 110 and prevent accidental disengagement of the coupler 108 from the work tool 110. Further, play between the work tool 110 and the coupler 108 may be substantially eliminated, thereby reducing wear of the first and second locking members 218, 220 and/or the work tool 110. The chamfered section 332 of each of the first and second locking members 218, 220 may further reduce wear and increase life of the coupler 108.
The actuator 208, the first and second locking members 218, 220, and the first and second apertures 328, 330 are located at the second end 210 of the frame 201 of the coupler 108. Further, the second pin portions 204 and the second holes 216 are spaced from the second end 210 of the frame 201. This may allow the first and second holes 214, 216 to be located closer to the base 211, thereby reducing the offset ‘D’ between the work tool 110 and the arm 102. Moreover, the actuator 208 is arranged along the transverse axis ‘T’ instead of along the longitudinal axis ‘L’. This may enable a compact arrangement of the coupler 108 without the actuator 208 affecting the spacing between the second holes 216 and the base 211. Therefore, the offset ‘D’ may be reduced without any interference from the actuator 208. Due to the reduction in the offset ‘D’, a leverage applied by the arm 102 on the work tool 110 may increase and performance of the implement assembly 100 may improve.
The connection and disconnection processes, as described above, are purely exemplary in nature and may vary based on different machines and work tools. Further, the connection and disconnection process may be automatically or manually controlled.
With reference to
While aspects of the present disclosure have been particularly shown and described with reference to the embodiments above, it will be understood by those skilled in the art that various additional embodiments may be contemplated by the modification of the disclosed systems and methods without departing from the spirit and scope of what is disclosed. Such embodiments should be understood to fall within the scope of the present disclosure as determined based upon the claims and any equivalents thereof.
Number | Date | Country | Kind |
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1604616.1 | Mar 2016 | GB | national |