The present invention relates to a high pressure fluid pump having a coupling arrangement providing a space between a plunger end and a plunger adaptor end of the pump.
U.S. Pat. No. 5,302,087 discloses a high pressure pump. The pump has a plunger or pump piston linearly movable within a pump chamber during stroking of the pump. A suitable coupling is depicted for interconnecting the pump piston and drive housing output rod.
U.S. Pat. No. 4,277,229 discloses a high pressure fluid delivery system. The high pressure fluid system has a plunger with a threaded end for connection to a driving source which reciprocates the plunger along the longitudinal axis thereof.
Prior art
a is a view of the assembly shown in
b is a perspective view of the assembly shown in
c is an exploded view of the assembly shown in
An example of a pump assembly embodying the present invention includes a pump frame. The frame defines a well. The well has an open end. A stuffing box is engaged with the frame. The stuffing box has an opening. A plunger having a first end with an end surface and a second end with an end surface is linearly movable in the well. The plunger is movable between a first position, wherein the plunger is at the beginning of a discharge stroke, and a second position, wherein the plunger is at an end of a discharge stroke.
The assembly further includes a plunger adaptor. The plunger adaptor has a first end with an end surface and a second end. The plunger adaptor is linearly movable in the well. The plunger adaptor is movable between a first position, wherein the plunger adaptor is at a beginning of said discharge stroke and a second position, wherein said plunger adaptor is at an end of said discharge stroke.
A space is between the plunger and the plunger adaptor. The space has a longitudinal length. The longitudinal length can be measured along a longitudinal axis of the plunger.
The assembly also includes an orientation selectable from a group of orientations. One selectable orientation is an assembled orientation wherein a coupling connects the plunger to the plunger adaptor, and the coupling spans the longitudinal length. Another orientation is a partially disassembled orientation wherein said plunger and plunger adaptor are not connected by the coupling, but in all other respects the assembly is the same.
The longitudinal length of the space is at least great enough to enable movement of the end surface of the second plunger end out of the stuffing box and into the well and out of the well open end, when the pump assembly is in the partially disassembled orientation, and when the plunger adaptor first end is in the well.
In the above example, when the pump assembly is in the assembled orientation, the coupling has a first section removably coupled to a second section. Also in this example the coupling has a first end with a recess, and the plunger first end is in the recess. The coupling has a second end with a recess, and the plunger adaptor first end is in the recess. Further a spacer is between the coupler first section and the coupler second section. The spacer prevents the first section from abutting up against the second section. There is a clearance between the surfaces defining the coupler recesses and the surfaces defining the plunger first end and plunger adaptor first end. The surfaces overlap. The coupling first end is clamped to the first plunger end. The coupling second end is clamped to the plunger adaptor first end.
An example of a coupling embodying the present invention is a coupling having a first end and a second end with a longitudinal length between the first end and the second end. The longitudinal length is at least a longitudinal length of a space between a plunger and plunger adaptor of a pump when said coupling connects the plunger to the adaptor. The longitudinal length is at least great enough to enable removal of an end surface of the plunger out of a stuffing box of the pump and into a well defined by the pump and out of the well through a well open end when the plunger and plunger adaptor are not coupled by the coupling and when the plunger adaptor has a first end within the well.
An example of a method for partially disassembling a pump embodying the present invention is a method which includes disconnecting a plunger from a plunger adaptor and sliding the plunger in a direction away from a fluid end of the pump and towards a power end of the pump and into a well defined by the pump. The plunger is next removed from an open end of the well without disconnecting a power end assembly from a frame of said pump.
The below discussion and attached drawings disclose examples of an embodiment encompassing the invention. Other embodiments of the invention are contemplated and the appended claims are intended to cover such other embodiments as are within the scope and spirit of the invention.
The space 106 facilitates disassembly of plunger 104 from the pump. The space allows for an operator or servicer or other person upon only disconnecting the coupling 100 from the plunger 104 and from the plunger adaptor 102 to remove, via the well 114, the plunger 104 from the rest of the pump assembly. From the well, the operator slides the plunger 104 in a direction 108 away from fluid end assembly 110 towards power end assembly 112. (See
The plunger first end 103 forms a flange 103a of plunger 104. The flange is circumferential and has a radius greater than the radius of a portion of the plunger immediately adjacent the flange 103a. The portion with the smaller radius forms a radially inward surface 135a of a recess 135. The recess 135 and flange 103a form a plunger first section. Adjacent the recess, opposite the flange, is a second plunger section 137 with a radius greater than the radius of the radially inward surface 135a. Plunger second section has an end which has an end surface 139a. The end surface forms a plunger second 139.
The plunger adaptor first end 101 forms a flange 101a of plunger adaptor 102. The flange is circumferential and has a radius greater than the radius of a portion of the plunger adaptor immediately adjacent plunger adaptor flange 101a. The portion with the smaller radius forms a radially inward surface 141a of a recess 141. The recess 141 and flange 101a form a plunger adapter first section. Adjacent the recess, opposite the flange, is second plunger adaptor section 143 with a radius greater than the radius of the radially inward surface 141a. The plunger adaptor second section has an end which forms a plunger adaptor second end 145.
The coupling has a first end 129 which has a first recess 129a. The recess is circumferential. The coupling has a second end 131 which has a second recess 131a. The recess is circumferential.
Coupling 100 when coupled to plunger 104 and plunger adaptor 102 has a particular arrangement. Coupling 100 spans at least the longitudinal length 107 of space 106. The length 107 can be measured along longitudinal axis 127 of coupling 100. Coupling 100, at first end 129 is coupled to plunger first end 103. Coupling 100 at second end 131 is coupled to plunger adaptor first end 101. Plunger flange 103a is in coupler first recess 129a and clamped at coupling first end 129. Plunger adaptor flange 101a is in coupler second recess 131a and clamped at coupling second end 131. A portion 131b of coupling second end 131 is in plunger adaptor recess 141. A portion 129b of coupling first end 129 is in plunger recess 135.
In more detail the coupling has a first section 150 removably coupled to a second section 152. The sections are coupled by hex-head screws 154. A pin or spacer 156, between the first 150 and second 152 sections, separates the sections' along their longitudinal lengths. The screws extend through aperatures of the first coupling section, through the pin separating the first and second sections and into the second coupling section. Each coupling section forms a half of coupling 100. Each half has an arcuate surface 158a, 158b and an opposite flat surface 160a, 160b. Pin or spacer has a diameter sufficient to prevent the flat surfaces 160a, 160b along their longitudinal lengths from abutting each other. Thus the sections 150, 152 do not abut each other.
The clearance 300 between the sections 150, 152 and in particular flat surfaces 160a, 160b provides a clearance 162 between a surface 129{acute over (a)} defining coupling first recess 129a and a surface 103{acute over (a)} defining plunger flange 103a. The clearance between flat surfaces 160a, 160b also provides a clearance 164 between a surface 131{acute over (a)} defining coupling second recess 131a and a surface 101{acute over (a)} defining adaptor flange 101a. Each of the recess defining surfaces 129{acute over (a)}, 131{acute over (a)} form a radially recessed surface which is circumferential. Each of the flange defining surfaces 101{acute over (a)}, 103{acute over (a)} form a radial surface which is circumferential. The clearances 162, 164 between the flange surfaces {acute over (a)}, 103{acute over (a)} and coupling recess defining surfaces of 129{acute over (a)}, 131{acute over (a)} are radial clearances. The clearances extend in the radial direction and span the entire overlap between surfaces 101{acute over (a)}, 103{acute over (a)} and surfaces 129{acute over (a)}, 131{acute over (a)}.
Clearance 162 is also provided between portion 129b of coupling first end 129 and surface 135a of recess 135. The clearance is also radial and spans the entire overlap of surfaces. Clearance 164 is also provided between portion 131b of coupling second end 131 and surface 141a of recess 141. The clearance is also radial and spans the entire overlap of surfaces.
The clearances allow for plunger first end 103, adaptor first end 101, and coupler 100 to shift relative to each other to help accommodate any misalignment between plunger 104, plunger adaptor 102, and coupler 100 along their axis.
As can be seen, the longitudinal length 107 extends a distance, herein referred to as “X”, between an end surface 166 at plunger first end 103 and an end surface 168 of plunger adaptor first end 101 when coupler 100 connects plunger 104 to plunger adaptor 102. The distance X is about the axial distance between an end wall 170 at first coupler end 129 and an end wall 172 at second coupler end 131. The distance “X” is equal to or greater than the length of plunger 104 measured along the plunger's longitudinal axis, less the stroke length 171 of the pump. The distance “X” should be at least a length, measured in the axial and longitudinal direction 140, sufficient to enable a servicer, from the well, to move end surface 139a of plunger second end 139 in the axial direction 140 out of stuffing box 125, and through and out of pump frame opening 174 and into well 114, when the plunger is at the beginning of its discharge stroke, and the coupling is removed from the plunger 104 and adaptor 102.
To remove the plunger, a servicer would adjust the pump so that the plunger is at the beginning of its discharge stroke. (See
When coupling 100 is connected to plunger 104 and plunger adaptor 102 and in well 114, the pump assembly is in an orientation which can be considered an assembled orientation. When coupling 100 is not connected to plunger 104 and plunger adaptor 102 but plunger adaptor first end and plunger first end are still in well 114, the pump assembly is in an orientation which can be considered a partially disassembled orientation. In the partially disassembled orientation the plunger and plunger adaptor are not connected. In all other respects the assembly is the same. The servicer may select the orientation.
To properly space the plunger 104 and plunger adaptor 102 for installation of coupling 100, a gauge can be used.
The fluid end assembly 110 includes suction manifold 178, discharge manifold 180, fluid cylinder block 182, suction valve assembly 184, and discharge valve assembly 186. Notably removal of plunger 104 does not require disassembly of the fluid end assembly or uncoupling the fluid end assembly from frame 116.
In more detail, first body 402 has a first face surface 406 extending radially from coupling axis 407 and parallel to axis 407. Insert member 408 extends axially away from first surface 406. An aperature 409 extends through insert 408 and into a central region 402a of first body 402. The aperature has threads 409a. The first surface 406 has additional aperatures 414a, 414b which carry springs 416a and 416b. The aperatures 414a, 414b are spaced 180° apart. A groove 417 rims first face surface 406.
Body 402 has a second face surface 418 axially opposite and facing away from said first face surface 406. The second surface extends radially from axis 407. An arcuate extension 419 rims a portion of said first body second face surface 418. Extension 419 and said second surface 418 form a recess 420. Extension 419 has radially outward angled ends 419a, 419b. The ends are angled in a radial direction away from coupling axis 407. The ends bound a flange receiving opening 410 which opens into recess 420. Second face surface 418 has an axially angled section 418a. The section slants towards said first face surface 406 and is unbounded by said extension 419. The angled section 418a and angled ends 419a, 419b facilitate insertion of plunger flange 505 into recess 420.
The second body 404 has a through hole 424 extending therethough and opening through second body first face surface 426 and second face surface 428. The first face surface and second face surface extend radially away from axis 407. The first face surface has detents 426a, 426b 180° apart. Through hole 424 has a stepped portion 425. An axial length 429 extends from second body first surface 426 to said stepped portion 425. The axial length is less than the axial length 430 of said insert 408. A groove 431 rims first surface 426.
An arcuate extension 432 extends away from the second surface 428. The extension has ends 432a, 432b which are angled in the radial direction away from axis 407. The ends bound a flange receiving opening 411 which opens into recess 421. The extension rims a portion of said face surface 428 and together with said second face surface 428 forms recess 421.
The second face surface 428 has a portion unbounded by said extension. A portion 428a of the unbounded portion is angled in the axial direction towards the second body first face surface 426.
In an assembled orientation, coupling body 402 is coupled to body 404. First body insert member 408 is disposed within through hole 424. A threaded bolt 434 extends through second body second surface 428, into through hole 424, through insert 408 and into central region 402a. Washer 435, adjacent the bolt head, abuts against stepped portion 425. Abutment of washer 435 up against step portion 425 and an end wall 408a of insert 408 pushes first body first surface 406 away from the second body first surface a distance. The distance is equal to the difference between insert axial length 430 and step axial length 429. The bolt head could be used for the abutment.
Locator balls 437a, 437b are between said first body first surface 406 and second body first surface 426. The balls are carried by springs 416a, 416b.
The first body first face surface 406 and second body first face surface 426 face each other and are separated by a small gap 438. The gap is about the difference between insert axial length 430 and stepped axial length 429.
Groove 417 and groove 431 are adjacent each other and form an o-ring receiving groove. O-ring 440 is disposed in o-ring receiving groove 417, 431. The o-ring keeps grease disposed between gap 438 from escaping and also keeps debris out of gap 438.
The first body 402 and second body 404 are rotatable relative to each other about axis 407. The bodies can rotate 360° about axis 407. The bodies do not move in the axial direction relative to each other. To prevent bolt 434 from unscrewing a, glue may be applied to aperature 409 during assembly. Also portion 424a may be filed.
To make sure gap 38 is the proper axial length, after assembly of the first body to the second body, a gauge can be used.
The bodies can be rotated relative to each other so that coupling 400 is in an installation and removable position. See
Once installed coupling 400 can be adjusted to a locked position or orientation. See
From the locked position the coupling can be adjusted again to the insert/removable position by rotating one of the bodies 402, 404 180° relative to the other.
The coupling 400 provides for an easy coupling and uncoupling of plunger adaptor 506 and plunger 504. Once coupling 400 is uncoupled from the plunger and plunger adaptor, the plunger 504 can be removed from its associated pump in the same manner as plunger 104.
The present application is a continuation-in-part of application Ser. No. 12/638,050, filed Dec. 15, 2009 now U.S. Pat. No. 8,528,462.
Number | Name | Date | Kind |
---|---|---|---|
1902038 | McAllister | Mar 1933 | A |
4160626 | Bell | Jul 1979 | A |
4277229 | Pacht | Jul 1981 | A |
5302087 | Pacht | Apr 1994 | A |
5507219 | Stogner | Apr 1996 | A |
6113304 | Termoulet, Jr. et al. | Sep 2000 | A |
6241492 | Pacht | Jun 2001 | B1 |
6886832 | Forrest | May 2005 | B2 |
7121812 | Forrest | Oct 2006 | B2 |
7182016 | Forrest | Feb 2007 | B2 |
8528462 | Pacht | Sep 2013 | B2 |
20020079383 | Forrest | Jun 2002 | A1 |
20040161351 | Forrest | Aug 2004 | A1 |
20040178285 | Forrest | Sep 2004 | A1 |
Number | Date | Country |
---|---|---|
11037058 | Feb 1999 | JP |
Entry |
---|
Limited Acknowledgement of Prior Art Regarding Figures 2-9 of U.S. Appl. No. 12/710,919. |
The International Search Report and Written Opinion related to international application No. PCT/US2010/057614, mailed Jan. 27, 2011. |
The International Preliminary Report on Patentability related to international application No. PCT/US2010/057614, mailed Mar. 5, 2012. |
A computer translation of JP11037058 A, concurrently disclosed. |
Dec. 6, 2012 Office Action for U.S. Appl. No. 12/638,050. |
Further Limited Acknowledgement of Prior Art Regarding Figures 2-9 of U.S. Appl. No. 12/710,919. |
Additional Limited Acknowledgement of Prior Art Regarding Figures 2-9 of U.S. Appl. No. 12/710,919. |
Schematic portion of a pump Nov. 1996 (1 page). |
Number | Date | Country | |
---|---|---|---|
20110138997 A1 | Jun 2011 | US |
Number | Date | Country | |
---|---|---|---|
Parent | 12638050 | Dec 2009 | US |
Child | 12710919 | US |