1. Field of the Disclosure
The disclosure relates in general to a foldable electronic device, and more particularly, to a foldable electronic device having a coupling assembly which facilitates the articulation of the foldable electronic device between a closed orientation and a deployed orientation.
2. Background Art
The use of foldable electronic devices, such as cellular telephones, and the like has steadily increased. Typically, the foldable electronic devices include a first housing element and a second housing element which are in some manner coupled together so as to permit rotation of the housing elements relative to each other. As a result, the housing elements can be rotated between a closed orientation and a deployed orientation. For example, the device can be stored and maintained in the closed orientation when not in use and then deployed for use.
A number of different manners in which to couple two housing elements of an electronic device have been employed. Among other structures, a single axis hinge, possibly with damping features is often used to couple the housing elements. In other structures, complex hinge mechanisms with multiple springs and components is utilized. Often, such complex structures are difficult and/or expensive to manufacture. Furthermore, regardless of complexity, many of the hinges lack the robustness necessary for extended and frequent articulation. Indeed, with many devices the hinge may be the source of failure in the foldable electronic device, while the electronic components continue to function without issue.
Accordingly, what is needed is a coupling assembly which facilitates articulation of a foldable electronic device between a closed orientation and a deployed orientation which overcomes the prior art deficiencies.
The disclosure is directed to a foldable electronic device, such as a cellular telephone. It will be understood that the invention is not limited to a cellular telephone, and may be utilized with other types of foldable electronic devices. The foldable electronic device includes a first and second housing element. A coupling assembly directs the first and second housing elements between a closed orientation and a deployed orientation. The coupling assembly includes a linkage assembly and a biasing member.
The linkage assembly includes a plurality of adjacently disposed links which collectively define a first end and a second end. The first end is coupled to the first housing element and the second end is coupled to the second housing element. Each link is rotatably coupled to each adjacently disposed link and includes an outward limiting member limiting the relative rotation of adjacent links in an outward direction of rotation.
The biasing member is coupled to the first and second housing elements. The biasing member outwardly biases the housing elements relative to each other so as to direct rotation of the housing elements about the linkage assembly toward the deployed orientation. The operable length of the biasing member changes as the housing elements are rotated relative to each other toward the deployed orientation.
In at least one embodiment, each link includes an inner surface and an outer surface so as to define a thickness. A hinge is positioned between two adjacent links proximate the inner surface thereof. The outward limiting member comprises a wall on each of the two adjacent links extending outboard of the hinge. Each link may have a different length. Additionally, any number of links are contemplated, such as, for example, four links.
In at least one embodiment, the links are of a substantially uniform width which is structurally configured to minimize the torsional rotation of the housing elements relative to each other.
The links limit the rotation of the housing elements relative to each other such that in the deployed orientation the housing elements are angled at approximately between 150 and 165 degrees. Of course, the angle at which the housing elements are disposed is not limited to the foregoing range.
In at least one embodiment, the biasing member comprises an elongated cantilever spring member having a first end fixed to one of the housing elements and a second end which is slidably coupled to the other housing element.
In at least one embodiment, the biasing member includes an assistant biasing member which is coupled to the elongated cantilever spring member at the second end thereof and to the respective housing element. The assistant biasing member biases the second end of the elongated cantilever spring member relative to the respective housing element to assist the rotation of the housing elements in the direction of the deployed orientation.
In at least one such embodiment, the elongated cantilever spring member includes one or more side edge surface configurations which define a cam. In turn, the biasing member comprises at least one compression spring having a first end coupled proximate the second end of the elongated cantilever spring member, and a second end which defines a follower that is directed against the cam.
In at least one embodiment, the biasing member comprises a torsional member, such as a torsional spring, and a flexible material. The torsional member has a first end fixed to one of the housing elements. The second end is coupled to the flexible material at a proximal end thereof. The distal end of the flexible material is coupled to the other housing element. The torsional member biases the flexible material to rotate the first housing element relative to the second housing element toward the deployed orientation, as the flexible material is wound upon itself about the axis of rotation of the torsional member.
In at least one embodiment, the biasing member comprises a torsional member fixed at one end to one of the housing elements and a second end coupled to a pinion. The other housing element includes a rack coupled thereto. The rack corresponds to the pinion, such that the torsional member biases the pinion to translate the rack, and in turn, rotate the housing elements toward the deployed orientation.
In at least one embodiment, a closure assembly is provided. The closure assembly includes a first closure member disposed on the first housing element and a second closure member disposed on the second housing element. The first closure member is positioned so as to releasably engage the second closure member upon rotation of the housing elements toward and into a closed orientation. The cooperation between the closure members is sufficient to oppose the biasing member and to releasably maintain the housing elements in a closed orientation.
In at least one such embodiment, the closure members comprise magnets. In another such embodiment, the closure members comprise a latch member and a corresponding post member.
The disclosure will now be described in detail with reference to the drawings wherein:
a through 6c of the drawings are a sequential schematic representation of the linkage assembly extending from a closed orientation to a deployed orientation;
While susceptible of embodiment in many different forms, there is shown in the drawings and described herein in detail a specific embodiment with the understanding that the present disclosure is to be considered as an exemplification of the principles of the disclosure and is not intended to be limited to the embodiment illustrated.
It will be understood that like or analogous elements and/or components, referred to herein, may be identified throughout the drawings by like reference characters. In addition, it will be understood that the drawings are merely schematic representations of the invention, and some of the components may have been distorted from actual scale for purposes of pictorial clarity.
Referring now to the drawings and in particular to
First housing element 12 includes inward surface 20, outward surface 22, proximal end 24, distal end 26 and opposing side edges 28, 29. Furthermore, first housing element includes microphone 46 and keyboard 42 on inward surface 20. It is contemplated that the first housing element can rotate about a longitudinal axis such that the inward surface may become the outward surface upon rotation, and such that the outward surface becomes the inward surface upon such rotation.
Second housing element 14 includes inward surface 30, outward surface 32, proximal end 34, distal end 36 and opposing side edges 38, 39. In the embodiment shown, the second housing element 14 includes speaker 48 along with display 40. It is contemplated, as with the first housing element, the second housing element may be rotated about a longitudinal axis such that the inward surface may become the outward surface upon rotation, and such that the outward surface becomes the inward surface upon such rotation.
Additionally, each of the first housing element and the second housing element typically includes a plurality of electronic components. With reference to
Coupling assembly 16 includes linkage assembly 50 and biasing member 52. The coupling assembly controls the movement of the first and second housing elements relative to each other between the deployed orientation and the closed orientation. A number of different embodiments of the coupling assembly will be described below.
More specifically, one embodiment of the coupling assembly is shown in
With reference to
It will be understood that the thickness and the length of the links can be altered so as to achieve different movement and limiting of each link vis-à-vis another link. For example, and as is shown in
In another embodiment, and with reference to
The end links 54a and 54d may be substantially the same as the intermediate links, that is, the end links may be hingedly coupled to the respective one of the first and second housing element. In other embodiments, these end links may be fixedly coupled to the respective one of the housing elements.
In the present embodiment, the fully deployed orientation, defined by the point at which the respective walls contact each other and limit further outward rotation, results in an angular disposition of approximately 160 degrees between the first housing element and the second housing element. Of course, in different embodiments, the first housing element and the second housing element can be disposed at a number of different angles, such as between 150 and 165, or at angles of less than 150, greater than 160 or even 180 degrees. Indeed, the invention is not limited to any particular angular disposition in the fully deployed orientation.
The biasing member 52 is shown in
With reference to
In certain embodiments, such as the embodiment shown in
It will be understood that while the assistant biasing member is shown as comprising a compression spring, extension springs, torsional springs, among others are likewise contemplated for use.
In one particular embodiment, and with reference to
Another embodiment is shown in
In another embodiment, shown in
The flexible material includes a first end 136 which is coupled to the second end 132 of the torsional spring (in certain embodiments an additional cylindrical member 134 may be disposed between the first end of the flexible material and the second end of the torsional spring so as to provide a surface upon which the flexible material may be wound). The flexible material further includes a second end 138 which is coupled to the first housing element.
In such an embodiment, the spring is biased such that in the deployed orientation, the spring is in a first lower tension and a portion of the flexible material is wound about the torsional spring. As the first and second housing elements are rotated relative to each other toward and into the closed orientation, the flexible material is unrolled, and, correspondingly, the tension in the torsional spring increases toward a second higher tension. When the closure assembly is overcome, the torsional spring pulls the flexible material so as to wind the same about the winding cylinder 134, until the electronic device is positioned in the deployed orientation, and the linkage assembly precludes further rotation. In another embodiment, the torsional spring may be replaced with a another torsional member which provides torsional force, such as a motor or cam hinge.
In yet another embodiment, as is shown in
As the user overcomes the closure assembly, the torsional spring directs the pinion to rotate, which translates the rack. As a result, the first and second housing elements rotate relative to each other toward the deployed orientation. The linkage assembly halts the rotation as the deployed orientation is reached. In another embodiment, the torsional spring may be replaced with a another torsional member which provides torsional force, such as a motor or cam hinge.
It will be understood that the foregoing embodiments are examples of the different biasing assemblies that are contemplated, and the examples are not intended to be limiting or an exhaustive of the different contemplated embodiments. They are intended to be several examples among a multitude of different biasing assemblies that are considered within the scope of the present disclosure. Furthermore, it will be understood that respective elements may be interchanged between the first and second housing elements. For example, in the embodiment of
With reference to
The closure assembly 18 is shown in
In the embodiment shown, the first closure member comprises a plurality of magnets disposed about the first housing element 12. The second closure member comprises a plurality of magnets disposed about the second housing element 14. The magnets of the first housing element and the second housing element correspond and attract each other when the first and second housing elements are brought toward each other and into the closed orientation.
To overcome the closure assembly, the user can pull the first housing element and the second housing element relative to each other with a force greater than the attractive force of the opposing magnets. In other embodiments, one of the housing elements can slide relative to the other housing element (in the closed orientation) so as to disrupt the alignment of the magnets and to disengage same. Such configurations are shown in U.S. Pub. No. 2007/0067954 entitled “Hinge Apparatus and Methods Therefor” and U.S. Pub. No. 2006/0046792 entitled “Hinge Apparatus and methods Therefor,” the entire specification of each of the foregoing is hereby incorporated by reference in its entirety.
In other embodiments, such as the embodiment shown in
The foregoing description merely explains and illustrates the invention and the invention is not limited thereto except insofar as the appended claims are so limited, as those skilled in the art who have the disclosure before them will be able to make modifications without departing from the scope of the invention.