1. Field of the Invention
The invention relates to a coupling for placing a wall-mounted water closet in communication with a carrier assembly and waste fitting, and, in particular, to a multi-piece coupling assembly.
2. Description of Related Art
Typical closet carrier systems and fittings are designed for mounting and supporting water closets on a wall surface and for placing such water closets in fluid communication with a waste fitting and a building waste disposal system. Such typical systems utilize a one-piece adjustable coupling that extends from a faceplate of the carrier system in an adjustable manner and couples a rear of the water closet to the carrier system and the waste fitting in order to place the water closet in fluid communication with the carrier system and the waste fitting.
Typical one-piece adjustable couplings suffer from some deficiencies. For instance, because the coupling is a single piece intended to connect to the rear of a water closet at one end and to the faceplate of a carrier assembly at the other end, the overall length of the coupling cannot be adjusted to accommodate variations in the spacing of the faceplate from the water closet due to the construction of the wall or the available space. Also, if a portion of the adjustable coupling were to be damaged or wear prematurely, the entire coupling must be disassembled from the carrier assembly and replaced, which can require a large amount of time and labor to effect the repairs. Finally, if a water closet is to be replaced, the entire adjustable coupling may require replacement if the adjustable coupling is not properly configured to connect to the rear of the replacement water closet.
Accordingly, there is a general need in the art for a multi-piece adjustable coupling assembly that couples a wall-mounted water closet to a carrier assembly and waste fitting, and that may be adjusted in size, may be configured to connect to a variety of water closets, and includes replaceable components.
According to an embodiment of the present invention, a three-piece coupling assembly is utilized in a closet carrier system. The coupling assembly connects the rear of a wall-mounted water closet to a carrier faceplate and fitting member of the closet carrier system. The coupling assembly includes a horn coupling member, which has an enlarged diameter at one end for connecting the coupling assembly to the rear of the water closet, a central pipe member, and a threaded adapter member, which includes external threading at one end for threadably coupling the coupling assembly to the faceplate of the carrier system. The horn coupling member is disposed on the central pipe member on a first end of the central pipe member and is secured to the central pipe member by an adhesive, such as PVC cement. The first end of the central pipe member is aligned with a base of the enlarged diameter portion of the horn coupling member. The threaded adapter member is disposed on the central pipe member on an opposing second end of the central pipe member and is secured to the central pipe member by an adhesive, such as PVC cement. The threaded adapter member includes an internal flange that abuts the second end of the central pipe member and an external flange that abuts the faceplate to create a positive sealing engagement between the coupling assembly and the faceplate. A length of the central pipe member may be adjusted by cutting the length of the member. The coupling assembly may also include a cap member that is disposed on the first end of the central pipe member prior to attachment of the horn coupling member to the central pipe member. The cap member sealingly engages and closes off the first end of the central pipe member to allow for pressure testing of the system prior to connection to the water closet. The cap may be connected to the first end of the central pipe member by an adhesive, such as PVC cement. The cap can be removed from the central pipe member after pressure testing is completed and replaced with the horn coupling member to connect the coupling assembly and the carrier system to the rear of the water closet. Alternatively, the central pipe member may include a diaphragm that is sealingly disposed in or integrally molded within the central pipe member to allow for pressure testing of the system. The diaphragm can be knocked out of or otherwise removed from the coupling tube after the pressure test is complete. During installation, the connection between the coupling assembly, the faceplate, and the fitting is pressure tested to determine that the system is sealed, then the length of the central pipe member may be adjusted by cutting the length of the tube. If the cap and/or the diaphragm is not removed by cutting, it can be knocked off or out of the central pipe member, the horn coupling member can then be glued to the first end of the central pipe member, and the adjustable coupling assembly re-connected to the faceplate.
According to a particular embodiment of the present invention, a coupling assembly for a closet carrier system for a water closet is provided. The coupling assembly includes a central pipe member having a first end and a second end, and an interior surface defining a hollow interior; an adapter member separate from the central pipe member and connected to the second end of the central pipe member, the adapter having an interior surface defining a hollow interior and the adapter member being configured to adjustably connect the coupling assembly to a faceplate of the closet carrier system; and a horn coupling member configured to be connected to the first end of the central pipe member. At least the hollow interior of the central pipe member and the hollow interior of the adapter member form an internal passage of the coupling assembly. The horn coupling member is configured to be connected to a water closet to place the internal passage of the coupling assembly in fluid communication with the water closet.
According to another particular embodiment of the present invention, a closet carrier system for a water closet is provided. The closet carrier system includes a faceplate; at least one vertical support adjustably connected to the faceplate for supporting the system on a floor surface; and a coupling assembly connected to and extending from the faceplate. The coupling assembly includes a central pipe member having a first end and a second end, and an interior surface defining a hollow interior; an adapter member separate from the central pipe member and connected to the second end of the central pipe member, the adapter having an interior surface defining a hollow interior and the adapter member adjustably connecting the coupling assembly to the faceplate; and a horn coupling member configured to be connected to the first end of the central pipe member. At least the hollow interior of the central pipe member and the hollow interior of the adapter member form an internal passage of the coupling assembly. The horn coupling member is configured to be connected to a water closet to place the internal passage of the coupling assembly in fluid communication with the water closet.
According to another particular embodiment of the present invention, a method of assembling a closet carrier system for a water closet is provided. The method includes providing a faceplate; providing at least one vertical support; adjustably connecting the at least one vertical support to the faceplate for supporting the carrier system on a floor surface; and providing a coupling assembly. The coupling assembly includes a central pipe member having a first end and a second end, and an interior surface defining a hollow interior; an adapter member separate from the central pipe member, the adapter having an interior surface defining a hollow interior; and a horn coupling member. The method further includes fixedly connecting the adapter member to the second end of the central pipe member such that the hollow interior of the central pipe member and the hollow interior of the adapter member form at least a portion of an internal passage of the coupling assembly; fixedly connecting the horn coupling member to the first end of the central pipe member; and adjustably connecting the adapter member to the faceplate to connect the coupling assembly to the faceplate. The horn coupling member is configured to be connected to a water closet to place the internal passage of the coupling assembly in fluid communication with the water closet.
Further details and advantages of the invention will become clear upon reading the following detailed description in conjunction with the accompanying drawing figures, wherein like parts are designated with like reference numerals throughout.
For purposes of the description hereinafter, spatial orientation terms, if used, shall relate to the referenced embodiment as it is oriented in the accompanying drawing figures or otherwise described in the following detailed description. However, it is to be understood that the embodiments described hereinafter may assume many alternative variations and embodiments. It is also to be understood that the specific devices illustrated in the accompanying drawing figures and described herein are simply exemplary and should not be considered as limiting.
With reference to
The faceplate 11 includes at least two threaded holes 14 that are provided for connecting a support arrangement, such as horizontally-extending threaded rods or carriage bolts (not shown), to the faceplate 11. The support arrangement serves to structurally connect the water closet to the faceplate 11 such that the closet carrier system 10 is able to support the weight of the water closet and the user on the structure.
The closet carrier system 10 also includes at least one vertical support 20 for supporting the system 10 on a floor surface. Preferably, the system 10 includes at least two vertical supports 20 provided on each of the lateral sides of the faceplate 11, as shown in
The carrier system 10 further includes a waste fitting 40 connected to the second side of the faceplate 11. The waste fitting 40 includes an endplate, an inlet defined within the endplate, an intermediate portion, and a main body 46 defining a main passageway of the fitting 40. The waste fitting 40 is connected to the second side of the faceplate 11 by way of the endplate that receives fasteners (not shown) that connect the endplate to the faceplate 11. The endplate of the fitting 40 is connected to the second side of the faceplate 11, such that the inlet is in fluid communication with an internal passage 150 (shown in
Aside from the coupling assembly 100, the carrier system 10 described above with reference to
With reference to
According to one embodiment of the invention, the central pipe member 120 is configured such that its length can be adjusted to accommodate the space provided for installation of the carrier system 10. In particular, the central pipe member 120 is configured such that it can be shortened by cutting away a portion of the central pipe member 120 prior to completion of the assembly of the carrier system 10.
As shown in
As shown in
As further shown in
According to one embodiment of the invention, the entire coupling assembly 100 including the adapter member 110, the central pipe member 120, the cap member 130, and the horn coupling member 140 are made from PVC, and the adhesive utilized for fastening the adapter member 110 and the horn coupling member 140 to the central pipe member 120 is PVC cement. PVC cement may also be used to removably fasten the cap member 130 to the central pipe member 120. It is to be appreciated, however, that the coupling assembly may be formed from any plastic, metal, or ceramic material and fastened by any adhesive, welding, or chemical or mechanical fastener system known to be suitable to those having ordinary skill in the art.
With reference to
The method may also include providing a cap member 130 of the coupling assembly 100; prior to fixedly connecting the horn coupling member 140 to the central pipe member 120, removably connecting the cap member 130 to the first end 121 of the central pipe member 120 to close the internal passage 150 of the coupling assembly 100; after adjustably connecting the adapter member 110 to the faceplate 11, conducting a pressure test on the carrier system 10; and removing the cap member 130 from the first end 121 of the central pipe member 120 after conducting the pressure test. Additionally, the method may further include measuring a distance between a position of the water closet and a desired position of the faceplate 11; and adjusting a length of the central pipe member 120 so that an overall length of the coupling assembly 100 corresponds to the measured distance. The adjustment to the length of the central pipe member may be performed by cutting away a portion of the central pipe member 120.
According to one aspect of the invention, the method may include providing a horn coupling member 140 specifically configured for a particular water closet in order to connect the coupling assembly 100 with the water closet. According to another aspect of the invention, the method may include providing a plurality of horn coupling members 140 suitable for connecting to a number of different water closets.
The method may also include providing a waste fitting 40; connecting the waste fitting 40 on a side of the faceplate 11 opposite from a side 12 of the faceplate 40 to which the coupling assembly 100 is connected such that the waste fitting 40 is in fluid communication with the coupling assembly 100 and, therefore, in fluid communication with the water closet via the coupling assembly.
While specific embodiments of the invention have been described in detail, it will be appreciated by those having ordinary skill in the art that various modifications and alternatives to those details could be developed in light of the overall teachings of the disclosure. The presently preferred embodiments described herein are meant to be illustrative only and not limiting as to the scope of the invention, which is to be given the full breadth of the appended claims and any and all equivalents thereof.
The present application claims priority from U.S. Provisional Patent Application No. 62/055,696, filed on Sep. 26, 2014, which is incorporated herein by reference in its entirety.
Number | Date | Country | |
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62055696 | Sep 2014 | US |