The invention relates to a coupling body for use in a fuel supply system. In addition, the invention relates to components for such a coupling body, and to a fuel supply system comprising such a coupling body and an internal combustion engine comprising such a system. The invention relates in particular to systems in which a liquefied gas fuel is used.
An internal combustion engine is generally known. An internal combustion engine for petrol can also be used for combusting liquefied vapour, such as LPG. In one application, the so-called bi-fuel system, two fuel stores are provided, petrol and LPG, which can be connected to the combustion chamber as desired by the user via a fuel supply system.
Internal combustion engines are supplied by car manufacturers ready made, in particular for passenger cars. It is possible to connect an LPG built-in installation to current internal combustion engines, thus creating a bi-fuel system. In another embodiment, a fuel supply system for liquefied vapour completely replaces the original petrol fuel supply system and a single fuel system is obtained.
DE 10 2005 001210 A1 discloses a dual fuel system which can be operated both on vegetable oil and diesel. To this end, it is known to use a coupling body to which the intakes of both fuel tanks are connected and to bring the shut-off valves for the different fuels to different positions by means of a common control mechanism so that operation with one or the other fuel is possible.
The invention relates in particular to a coupling body for such built-in systems which can be connected to a petrol internal combustion engine and by means of which a single or bi-fuel LPG system can be obtained.
During installation of such built-in systems, the original petrol lines have to be detached, after which the petrol and/or LPG fuel stores have to be reconnected to the internal combustion engine via petrol lines and/or LPG lines, so that the internal combustion engine can be supplied with LPG (in a single fuel system) or the internal combustion engine can be supplied with petrol and/or LPG (in a bi-fuel system), in which case use can be made of various valves for selecting the fuel supply from the petrol or LPG fuel store.
In order to connect the petrol and/or LPG fuel stores (low pressure and high pressure, respectively) to the internal combustion engine, it is known to use a coupling body cast from a light metal to which the respective fuel supply lines for petrol and/or LPG are connected, and from which a discharge line can pass the selected fuel to the combustion chamber of the internal combustion engine. Various functionalities, such as valve functions, may be incorporated in the coupling body. In general, a coupling body which is as compact as possible is used. When a highly pressurized fuel, such as LPG, is used, the coupling body generally has to be a strong body. In addition, due to the positioning of the coupling body and the possible locations of the fuel supply lines and the discharge line, it is often necessary to provide couplings at an angle and/or offset and/or branching into several lines in the coupling body.
A known coupling body is provided with a first supply conduit for receiving a first fuel fluid and a first discharge conduit for discharging the first fuel fluid, which first supply conduit in the coupling body is connected to the first discharge conduit in order to form a first fluid connection for the first fuel fluid from the first supply conduit to the first discharge conduit. In the known coupling body, the supply and discharge conduits are connected to one another. By connecting the first supply conduit to a fuel supply line and the first discharge bore to the discharge line, a fluid connection is thus obtained.
It may be a drawback of such a known coupling body that the production thereof requires a high degree of alignment between the bored supply and discharge conduits. It may be another drawback of such a known coupling body that, when the coupling body comprises several supply conduits and discharge conduits, the coupling body requires a certain minimum dimension in order to be able to compensate for tolerances due to the alignment of the bores.
In addition, problems arise when operating a fuel which is gaseous under atmospheric conditions and a fuel which is liquid under the same conditions, as there may be pressure differences in the supply pressure of the different fuels. Such pressure differences may also occur for many other reasons.
If it is desired to switch from one fuel to the other fuel when there is a pressure difference between the first and second supply conduit, this may lead to complications. These mainly occur if the fuel supplied at a higher pressure has to be switched to a fuel supplied at a lower pressure. It is therefore an object to provide a coupling body which can be produced in a more simple way, in particular when more conduits have to be formed in the coupling body.
According to an aspect of the present invention, this object is achieved by a coupling body having the features of claim 1.
The fluid connection between the first supply conduit and the first discharge conduit is thus not formed by directly connecting or precisely aligning the two bores with each other, but by means of an intermediary space, which may have such a dimension, shape and orientation that it compensates for all these tolerances associated with the production of the two bores. This intermediary space is formed by the cooperation between the receiving chamber and a coupling member which is arranged therein and forms, at least part of, the first fluid connection from the first supply conduit to the first discharge conduit. The coupling member may furthermore be formed such that the coupling member in the receiving chamber defines a spatial area to which the first flow conduit is limited. The volume of the first fluid connection can thus remain limited, even when the receiving chamber has a relatively large volume.
In a preferred embodiment, the first supply conduit and/or the first discharge conduit are formed by a respective bore in the coupling body. The term “bore” is understood to mean a conduit which extends from an outer side of the coupling body to the inner side of the coupling body, in particular to the receiving chamber in the coupling body. The term “bore” can refer to a conduit produced by drilling. The term “bore” may also refer to a conduit which is produced in any other suitable manner, for example by using, during the casting of a cast coupling body, sticks which may optionally be introduced and removed and which extend from the mould into the casting during the casting process and which may be removed therefrom after casting in order to be able to detach the coupling piece from the mould.
In a preferred embodiment, the receiving chamber has a cross section which is at least 3, preferably at least 5, more preferably at least 10, times the smallest diameter of the diameter of the first supply conduit and the diameter of the first discharge conduit. By means of such a relatively large receiving chamber, it is possible to compensate all kinds of tolerances occurring during production in an advantageous manner. Such a relatively large receiving chamber may in this case or in addition be advantageous because it may render producibility of the coupling member easier than for smaller cross sections of the coupling member.
In an embodiment, the receiving chamber comprises a substantially cylindrical bore in the coupling body with an inner wall, and the coupling member comprises a substantially cylindrical element which has a recess on an outer surface thereof for forming the first fluid connection between the inner wall of the substantially cylindrical bore and the recess of the substantially cylindrical element. The first supply conduit thus opens in the space formed by the recess and the first discharge conduit thus extends from the recess, in particular from a different radial position in the recess, and optionally with another orientation and/or, when the recess extends for a certain distance in the length direction of the substantially cylindrical element, at a different longitudinal position in the length direction of the substantially cylindrical element. This makes it possible to form a well-defined fluid flow conduit in the—preferably relatively large—receiving chamber. The cylindrical element may have a bobbinet-like shape. The receiving chamber may, for example, be a bore with a constant, or at least substantially constant, diameter. Alternatively, the receiving chamber may for example be produced in a cast coupling body by means of a, preferably slightly conical and therefore self-releasing, projection in the mould.
In a further embodiment, the coupling member comprises a first shut-off valve for shutting off the first fluid connection between the inner wall of the receiving chamber and the cylindrical coupling member in a longitudinal direction. The shut-off valve may be an O ring. The shut-off valve makes it possible to separate two intermediary spaces from one another. A coupling member may have several shut-off valves in order to separate several chambers from one another.
In a first embodiment, the connection between the supply and discharge conduit comprises a fluid connection which is substantially formed by a first annular flow conduit, which preferably comprises the annular recess on the cylindrical element. The first supply conduit and/or the first discharge conduit open in this flow conduit. The annular flow conduit forms, for example, when both the receiving chamber and the coupling member are substantially cylindrical and concentric, an annular conduit which, at various positions along the periphery and/or along the length direction, is connected to the first supply conduit and the first discharge conduit.
In a second embodiment, the first fluid connection comprises a conduit which is provided inside in the coupling member. The conduit which is provided inside in the coupling member may also be referred to below as an “internal coupling conduit”. For example, the first fluid connection is substantially formed by a first annular flow conduit at a first position in the receiving chamber, with the first supply conduit extending as far as into the first annular flow conduit, by a second annular flow conduit at a second position in the receiving chamber, with the first discharge conduit extending from the second annular flow conduit, and by an internal coupling conduit in the coupling member, which internal coupling conduit connects the first annular flow conduit to the second annular flow conduit. Thus, an offset across larger distances can be achieved between the first supply conduit and the first discharge conduit. In particular, it is possible to hereby obtain a flow conduit when the coupling body has several supply and discharge bores with several annular flow conduits in different positions in a longitudinal direction of the receiving chamber, from the first position to the second position, without there being an exchange with annular flow conduits which are situated between the first position and the second position.
In an embodiment, a non-return valve is incorporated in the fluid connection, in particular in the conduit which is provided inside the coupling member. This prevents a flow in one direction. In particular, the installation of a non-return valve in the internal conduit provides significant spatial advantages. In addition, the valve can readily be replaced by fitting a new coupling member.
In embodiments, the first fluid connection can be fed by a plurality of supply conduits, and/or the first fluid connection can feed a plurality of discharge bores. This is in particular advantageous when fuel liquid has to flow selectively from several supply conduits to a single discharge conduit or when fuel liquid has to flow from a single supply conduit into one selected discharge conduit of a number of discharge conduits. In an embodiment, the coupling body is therefore furthermore provided with a first further discharge conduit for discharging the first fuel fluid, wherein the first further discharge conduit is connected to the receiving chamber, and wherein the first fluid connection also discharges the first fuel fluid to the first further discharge conduit. In an alternative or further embodiment, the coupling body is therefore furthermore provided with a second supply conduit for receiving the first or a second fuel fluid and a second discharge conduit for discharging the first or the second fuel fluid, wherein the second supply conduit is connected to the receiving chamber, the second discharge conduit is connected to the receiving chamber, and wherein the coupling member and the receiving chamber cooperate in order to form a second flow conduit from the second supply bore to the second discharge conduit.
In an embodiment, a functionality is formed in the coupling body. Preferably, the functionality is a valve feature. In an embodiment, a part of the coupling body is a valve seat. The valve seat may preferably be a cast part of the coupling body. The functionality is thus (partly) incorporated into the coupling body, resulting in savings during production.
Further embodiments of the coupling body are described in the dependent claims. The measures of the further embodiments can, in particular, contribute to a further improvement of the coupling body, in particular for single-fuel and bi-fuel fuel systems.
According to a second aspect, a coupling housing is provided which coupling housing is provided with a first supply conduit for receiving a first fuel fluid and a first discharge conduit for discharging the first fuel fluid, which first supply conduit is connected to the first discharge conduit in the coupling body in order to form a fluid connection for the first fuel fluid from the first supply conduit to the first discharge conduit, in which the coupling housing is provided with a receiving chamber with an inner wall, wherein the first supply conduit extends up to the inner wall of the receiving chamber and the first discharge conduit extends from the inner wall of the receiving chamber, and wherein the receiving chamber is configured to accommodate a coupling member, wherein the coupling member and the receiving chamber cooperate in order to form a first fluid connection from the first supply bore to the first discharge conduit. In particular, it may be an advantage during installation and maintenance if the coupling housing and the coupling member can be installed and/or replaced individually.
According to a third aspect, a coupling member for a coupling body according to one of the abovementioned embodiments of the first aspect is provided, which coupling member is configured to form, together with the receiving chamber in the coupling body, a first fluid connection from the first supply bore in the coupling body to the first discharge conduit in the coupling body.
This coupling body may be cylindrical and is in particular bobbinet-shaped. In an embodiment, the coupling body comprises annular recesses.
According to a fourth aspect, a coupling body is provided wherein the coupling body is provided with a plurality of supply conduits for receiving a fuel fluid, a plurality of discharge conduits for discharging the fuel fluid, and a plurality of valve seats provided with valves, wherein
at least part of the supply conduits in the coupling body are connected to at least part of the discharge conduits in order to form fluid connections from respective supply conduits to discharge conduits,
the valve seats are provided in the coupling body, and the valves of the respective valve seats can be actuated in order to selectively open or close fluid connections between selected supply conduits and discharge conduits. Due to the fact that the supply and discharge conduits are provided in the coupling body and the valve seats are integrally formed with the coupling body, a strong and compact system is obtained, in which the flow path of fuel fluid can be controlled by selective opening and closing of the valves. In a first embodiment, one or more of the supply and discharge conduits in the coupling body may be connected to one another via a coupling member, as described above and/or, in another embodiment, be connected directly to one another.
According to the invention, the coupling body is furthermore provided with a first and a second fuel supply connection for respectively connecting fuel stores of a first and a second fuel fluid to a first and a second supply conduit in the coupling body, respectively, and is provided with a fuel discharge for connecting an internal combustion engine, and wherein the fluid connections from supply conduits to discharge conduits in the coupling body and the valve seats are configured to selectively supply the first fuel fluid, the second fuel fluid and/or a mixture of the first fuel fluid and the second fuel fluid to the fuel discharge to the internal combustion engine.
Moreover, the coupling body is combined with an expansion chamber situated between the discharges for the different fuels and the common connection to a fuel discharge line. Due to the presence of such a mixing chamber, the pressure of the fuel which is supplied at a higher pressure can be brought to the same pressure as the fuel which is supplied at a lower pressure in such a mixing chamber. In other words, it is for example possible to supply LPG supplied at a relatively high pressure and petrol supplied at a relatively low pressure to the coupling body wherein, by switching the respective valves, either petrol or LPG can be supplied to the common connection to a fuel discharge line. When switching from using LPG to petrol, the LPG which is at a higher pressure will be able to expand in the mixing space according to the present invention. An auxiliary pump may in addition be provided in this mixing chamber. By way of example, a value of a few tens of cubic centimetres to 100-200 cc is given for the volume of the mixing chamber. By using this mixing or expansion chamber, it is not necessary to take separate measures upstream from the coupling body in order to equalize the pressure of both fuels if there is a pressure difference between them. This means that it is not necessary to use auxiliary pumps upstream from the coupling body, as is the case in the prior art.
According to a fifth aspect, a fuel supply system is provided comprising a coupling body according to the first or the second aspect. Preferably, the fuel supply system is furthermore provided with a petrol supply, an LPG supply and a selection means, wherein the selection means is configured to selectively supply petrol or LPG to the coupling body. The selection means is for example a valve system by means of which the supply and/or the discharge of the fuel liquids can be controlled. In a further embodiment, the fuel supply system is furthermore provided with a mixing unit for mixing LPG and petrol in order to obtain an LPG/petrol mixture. By means thereof, in a bi-fuel system, the fuel supply system can advantageously switch between operating the internal combustion engine on petrol or LPG.
According to a sixth aspect, a vehicle is provided, for example a car, provided with a fuel supply system according to the fifth aspect. Such a vehicle can thus advantageously be provided with an LPG fuel supply system, in particular with a bi-fuel system.
According to another aspect, a coupling body is provided which provides a row of connection points for connecting to supply or discharge lines and/or a row of functionalities, such as a row of valve seats. In particular by providing a number of elements in a row, a device is obtained which can be readily fitted. In particular, the row of valve seats makes effective connection between the coupling body and control unit of the valve functionalities possible. Just like inventions according to the other aspects, the invention according to this seventh aspect can be combined with the measures indicated in the following description.
The invention will be described in more detail with reference to the attached drawings, in which:
In the embodiment shown in
The coupling body 10 is furthermore provided with a row of valve seats K1-K5 (see
In the following, the references K1-K5 may be used both for the valve seats and the respective valves. The connections Bin, Gin, HP1, HP2, Gout and Can are connected to respective conduits (see
Non-return valves NRV6 and NRV7 prevent the fuels in the supply lines from becoming mixed and are situated just upstream from the node where the fuel supply lines meet. When the selected fuel is petrol, the valve K5 is open and the other valves K1-K4 are closed.
When the selected fuel is LPG, the valves K1 and K3 are open and the other valves K2, K4 and K5 are closed. In addition, the return line 15 of the high-pressure pump 4 will also be connected to the further return line 16 of the LPG tank.
When switching from petrol to LPG, first valve K5 is closed and then valves K1 and K3 are opened. The non-return valves prevent fuel from flowing into the wrong lines.
When switching from LPG to petrol, first valves K1 and K3 are closed. There still remains a small amount of LPG in the low-pressure part of the high-pressure pump 4. Then, valve K5 is opened. During the switching phase, the LPG which is still present in the low-pressure part of the high-pressure pump 4 is pumped to the pump/mixing chamber 40 via open valve K2 by a circulation pump, provided in the pump/mixing chamber 40, and is so mixed with the petrol which has been freshly supplied via open valve K5 and is already present in the pump/mixing chamber 40 in the coupling body 10. Upon entering the mixing chamber, the LPG, which is at a relatively high pressure, expands in the mixing chamber. This temporary mixture is processed in the usual way by the high-pressure pump and therefore combusts in the internal combustion engine. Typically, the amount of LPG which remains behind in the high-pressure pump is so small (for example 15 cc) that mixing it with a relatively small amount (for example 50 cc) of petrol already results in a vapour pressure which is lower than the normal supply pressure of the petrol pump, thus making a smooth and imperceptible switching strategy possible.
The receiving chamber 50 comprises a substantially cylindrical coupling member 55. In the illustrated embodiment, in which the receiving chamber 50 is formed by the first receiving chamber 51 in the first coupling housing 20 and the second receiving chamber in the second coupling housing 30, the coupling member is formed by a first coupling member 56 in the first receiving chamber 51 and a second coupling member 57 in the second receiving chamber 52. The coupling member 55 is provided with local recesses 111 and has projections 112 which extend radially from the recesses and O rings 120 between the recesses 111, thus forming a plurality of annular flow conduits 110. The annular flow conduits 110 are denoted individually by R11, R12, . . . , R51, R52. Each annular flow conduit is connected to a supply or discharge conduit 100; for example annular flow conduit R11 is connected to supply conduit K1A and annular flow conduit R12 is connected to discharge conduit KIT. Each valve Kn is thus provided with two annular flow conduits, Rn1 and Rn2, and the valve Kn keeps the fluid connection between these two annular flow conduits Rn1 and Rn2 open or closed. The O rings are individually denoted by OE1, OE2, O1-O5, O10, O12, O23 and O34. O ring OE1 closes the first receiving chamber 51 off from ambient air. O ring OE2 closes the second receiving chamber 52 off from ambient air. O ring On separates the two annular conduits Rn1 and Rn2 which are connected to supply and discharge conduits, respectively, of valve Kn (n=1, . . . , 5); thus, for example, O ring O1 separates annular conduit R11 from annular conduit R12. O ring Onm separates, for example, annular conduits between adjacent valves: thus O ring O12 separates annular conduits R12 and R21.
The coupling member 50 may furthermore be provided with a conduit which is situated inside the coupling member. In the illustrated example, the first coupling member 51 is provided with a conduit C234 provided therein and the second coupling member 52 with a conduit C5 provided therein. Via conduits Cb2, Cb3 and Cb4 in the first coupling member 51, the internal conduit C234 is connected to the annular conduits R22, R32 and R42, respectively. Via a non-return valve NRV2 in the second coupling member 52, the internal conduit C5 connects the annular conduit R52 to a further annular conduit R50 which is connected to the pump/mixing chamber 40.
It is possible to configure an embodiment according to
The following connections are thus obtained by means of the coupling body 10 illustrated in
The valves K1-K5 may be pretensioned in different ways to a certain initial position. In this way, the valves are brought to a desired initial position when the device is without power supply. This may, in particular, be a position in which one of the fuels can readily be supplied to the combustion chamber.
Not all illustrated parts of the figures have been explained separately above. However, based on the above description, the operation will be clear to the person skilled in the art.
The coupling body 10 illustrated in
Although the invention has been illustrated with reference to an embodiment, several embodiments are possible without departing from the scope of the invention. The person skilled in the art will understand that embodiments which have been described with reference to one or more specific types of fuel, for example petrol and LPG, can also be operated using other (combinations of) types of fuel.
Number | Date | Country | Kind |
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2003753 | Nov 2009 | NL | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/NL2010/050735 | 11/4/2010 | WO | 00 | 7/2/2012 |