The present invention relates to couplings, and more particularly to couplings for use in connecting valve train components of an engine.
When creating an assembly of components, it is often desirable to create multiple sub-assemblies, or “unitize” multiple individual components, to simplify or facilitate the assembly process. A valve train of an engine includes many components, and depending on the number of cylinders in the engine, assembling all of the valve train components may require a significant amount of time and precision when handling and connecting the individual components.
Unitizing two or more valve train components in an engine can reduce the amount of time and precision required when handling and connecting the unitized components.
The present invention provides, in one aspect, a device adapted to couple a finger follower and a hydraulic lash adjuster for use in a valve train of an engine. The hydraulic lash adjuster includes a plunger defining a longitudinal axis. The finger follower includes a pocket for receiving the plunger. The device includes a resilient clip having a first arm configured to selectively engage the finger follower and a second arm configured to receive the plunger of the hydraulic lash adjuster. The second arm of the clip includes a semi-circular or a hook portion that is engageable with the plunger from a direction substantially transverse to the longitudinal axis of the plunger.
The present invention provides, in another aspect, a device adapted to couple a finger follower and a hydraulic lash adjuster for use in a valve train of an engine. The hydraulic lash adjuster includes a plunger defining a longitudinal axis and a body that receives the plunger therein. The finger follower includes a pocket for receiving the plunger. The device includes a resilient clip having a first arm configured to selectively engage the finger follower and a second arm configured to receive the body of the hydraulic lash adjuster. The second arm of the clip includes a substantially circular or hoop portion that is engageable with the body of the hydraulic lash adjuster.
The present invention provides, in yet another aspect, a unitized valve train assembly including a finger follower having a pocket, a hydraulic lash adjuster having a plunger received within the pocket of the finger follower, and a device, such as the resilient clips described above, coupling the finger follower and the hydraulic lash adjuster.
The present invention provides, in a further aspect, a unitized valve train assembly includes a finger follower having a pocket and a peripheral surface adjacent the pocket, and a hydraulic lash adjuster having a body, and a plunger extending from the body and received within the pocket of the finger follower. The plunger defines a longitudinal axis. The assembly also includes a single-wire coupling device having a first arm configured to selectively engage the finger follower, and a second arm clamped to one of the body and the plunger. The second arm is spaced from the peripheral surface of the finger follower when the plunger is received within the pocket of the finger follower.
The present invention provides, in another aspect, a unitized valve train assembly including a finger follower having a pocket, a hydraulic lash adjuster including a plunger received within the pocket of the finger follower, the plunger defining a longitudinal axis, and a coupling device. The coupling device includes a first arm configured to selectively engage the finger follower, and a second arm including a substantially semi-circular hook portion engageable with the plunger from a direction substantially transverse to the longitudinal axis of the plunger. The hook portion defines an inner diameter. The hook portion includes opposite ends defining therebetween a minimum gap less than the inner diameter of the hook portion.
The present invention provides, in yet another aspect, a single-wire resilient clip adapted to couple a finger follower and a hydraulic lash adjuster for use in a valve train of an engine. The hydraulic lash adjuster has a plunger defining a longitudinal axis, and the finger follower has a pocket for receiving the plunger. The resilient clip includes a first arm configured to selectively engage the finger follower, and a second arm having a substantially semi-circular hook portion engageable with the plunger from a direction substantially transverse to the longitudinal axis of the plunger. The hook portion defines an inner diameter. The hook portion includes opposite ends defining therebetween a minimum gap less than the inner diameter of the hook portion.
The present invention provides, in a further aspect, a method of coupling a finger follower and a hydraulic lash adjuster for use in a valve train of an engine. The finger follower has a pocket for receiving a plunger of the hydraulic lash adjuster. The method includes providing a clip having a hook portion defining an inner diameter. The hook portion includes opposite ends defining therebetween a minimum gap less than the inner diameter of the hook portion. The method also includes inserting the plunger into the hook portion from a direction substantially transverse to a longitudinal axis of the plunger, spreading the opposite ends of the hook portion from each other during insertion of the plunger into the hook portion, clamping the plunger with the hook portion to secure the clip to the hydraulic lash adjuster, and positioning the plunger within the pocket of the finger follower.
Other features and aspects of the invention will become apparent by consideration of the following detailed description and accompanying drawings.
Before any embodiments of the invention are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The invention is capable of other embodiments and of being practiced or of being carried out in various ways. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. The use of “including,” “comprising,” or “having” and variations thereof herein is meant to encompass the items listed thereafter and equivalents thereof as well as additional items. Unless specified or limited otherwise, the terms “mounted,” “connected,” “supported,” and “coupled” and variations thereof are used broadly and encompass both direct and indirect mountings, connections, supports, and couplings. Further, “connected” and “coupled” are not restricted to physical or mechanical connections or couplings.
With reference to
With reference to
The clip 58 includes a first or upper arm 62 selectively engageable with the follower 14, a second or lower arm 66 configured to engage and clamp onto the plunger 26, and an intermediate portion 70 interconnecting the upper and lower arms 62, 66. The upper arm 62 of the clip 58 is configured to extend around the ball socket of the follower 14 (see
In the illustrated construction of the clip 58 in
In addition, the respective ends 82a, 82b of the hook portion 78, when the clip 58 is removed from the plunger shank 34 and when the clip 58 is in its undeformed or undeflected state, may be spaced by a length or gap dimension D3 less than the outer diameter D2 of the plunger shank 34. In some constructions of the clip 58, the gap dimension D3 may be between about 5% and about 13% less than the outer diameter D2 of the plunger shank 34 when the clip 58 is removed from the plunger shank 34 and when the clip 58 is in its undeformed or undeflected state.
After the respective ends 82a, 82b of the hook portion 78 pass “over center” of the plunger shank 34—i.e., immediately after the respective ends 82a, 82b of the hook portion 78 are spread such that the gap dimension D3 is substantially equal to the outer diameter D2 of the plunger shank 34—the hook portion 78 snaps onto the plunger shank 34 to secure the clip 58 to the plunger 26. With reference to
However, the clip 58 may co-rotate with the plunger 26 with respect to the plunger body 30 and the follower 14. As shown in
After the clip 58 is secured to the HLA 18, the unitized clip 58 and HLA 18 may be assembled onto the follower 14 in substantially the same fashion as disclosed in published PCT Patent Application No. WO 2008/002746. The follower 14 may initially be oriented such that its pocket 24 may receive the spherical end portion 38 of the plunger 26. As the spherical end portion 38 of the plunger 26 is inserted into the pocket 24 of the follower 14, the arcuate lip portion 74 of the upper arm 62 may engage an upper surface of the follower 14, causing the clip 58 to deflect or elastically bend to an “open” position to complete the insertion of the spherical end portion 38 of the plunger 26 in the pocket 24 of the follower 14. After the pocket 24 of the follower 14 receives the spherical end portion 38 of the plunger 26, the clip 58 will resume its undeflected shape or its “closed” position to secure the follower 14 to the HLA 18, as shown in
Alternatively, the follower 14 and the HLA 18 may be pre-assembled by positioning the spherical end portion 38 of the plunger 26 into the pocket 24 of the follower 14, and the clip 58 may be brought in from the side of the pre-assembled follower 14 and HLA 18, in a direction substantially transverse to the central axis 90 of the plunger 26, to engage the hook portion 78 of the clip 58 and the plunger shank 34. Depending on the orientation of the follower 14, the upper arm 62 may or may not be deflected to clear the side wall of the follower 14 upon attachment of the clip 58 in this manner.
The follower 14 and HLA 18 can now be handled as a unit, without substantial concern that the HLA 18 may be unintentionally separated from the follower 14. To separate the HLA 18 and the follower 14, the arcuate lip portion 74 must be forced to pass over the upper surface of the follower 14, thereby causing the clip 58 to deflect back to its “open” position to allow removal of the spherical end portion 38 of the plunger 26 from the pocket 24. The resilient property of the clip 58 allows it to be bent slightly to permit insertion and removal of the follower 14 between the upper arm 62 of the clip 58 and the spherical end portion 38 of the plunger 26 without permanently distorting the clip 58 to the extent that its retention is substantially compromised.
When installed in an engine application, sufficient clearance is provided by the geometry of the clip 58 such that the follower 14 is able to pivot on the spherical end portion 38 of the plunger 26 through the necessary range of operating angles without causing damage to or binding of any components, including the follower 14 and the HLA 18 themselves, due to interference. Specifically, the arm 66 is positioned on the plunger shank 34 such that it is spaced, in a direction parallel to the longitudinal axis 90, from a bottom surface of the follower 14, and particularly a peripheral surface 92 adjacent the pocket 24, to prevent binding between the clip 58 and the follower 14. In addition, the arm 66 is positioned on the plunger shank 34 such that it is spaced, in a direction parallel to the longitudinal axis 90, from the cap 50 of the HLA 18 to prevent binding between the clip 58 and the HLA 18.
The clip 58 facilitates handling of the follower 14 and the HLA 18 as a unit, without substantial concern that the follower 14 and the HLA 18 may become unintentionally separated, without requiring any special features on either the follower 14 or the HLA 18, such as an undercut of the plunger shank 34, and without impeding the intended motion of either the follower 14 or the HLA 18, particularly the rotation of the plunger 26 in the body 30.
Once installed in a fully assembled engine, the clip 58 is no longer needed to keep the follower 14 assembled to the HLA 18. Rather, the clip 58 is only needed to keep the follower 14 from unintentionally separating from the HLA 18 when the engine is only partially assembled. Therefore, during operation of the fully assembled engine, little or no contact between the upper surface of the follower ball socket and the underside of the upper arm 62 or the arcuate lip portion 74 occurs because repeated contact may lead to wear or breakage of the clip 58. Contact between the upper surface of the ball socket and the underside of the upper arm 62 or the arcuate lip portion 74 usually only occurs during assembly, either when the follower 14 is installed onto the HLA 18, or when the follower 14 is being prevented from unintentionally separating from the HLA 18 during handling of the unitized valve train assembly 10.
With reference to
The clip 102 includes a first or upper portion 106 selectively engageable with the follower 14, a second or lower portion 110 configured to engage the body 30 of the HLA 18, and an intermediate portion 114 interconnecting the upper and lower portions 106, 110. The upper portion 106 and the intermediate portion 114 of the clip 102 each include dual parallel segments 118 of the wire that extend from the hoop portion 126. Each wire segment 118 comprising the upper portion 106 also includes a splayed distal end 122 selectively engageable with the ball socket of the follower 14 to facilitate the connection of the clip 102 and the follower 14, and to provide resistance to the disconnection of the clip 102 and the follower 14.
In the illustrated construction of the clip 102 in
Because the hoop portion 126 of the clip 102 cannot fully return to its undeformed or undeflected state shown in
Assembly of the unitized clip 102 and HLA 18 may occur in substantially the same fashion as described above and as disclosed in published PCT Patent Application No. WO 2008/002746.
Various features of the invention are set forth in the following claims.
This application claims priority to U.S. Provisional Patent Application Ser. No. 60/973,313 filed on Sep. 18, 2007, the entire content of which is incorporated herein by reference.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/US2008/074368 | 8/27/2008 | WO | 00 | 3/10/2010 |
Number | Date | Country | |
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60973313 | Sep 2007 | US |