The present invention relates to a coupling for a downhole device, a downhole device for use in a wellbore and an assembly for use in a wellbore. More particularly, but not exclusively, embodiments of the present invention relate to a coupling for a downhole cement dart or plug, a downhole cement dart or plug, cement dart or plug assembly. The present invention also relates to a method of construction of a downhole assembly.
In the oil and gas production and extraction industry, in order to access a hydrocarbon-bearing formation a wellbore may be drilled from surface, the wellbore typically then being lined with sections of tubing known as casing. In order to secure and support the casing in the wellbore, the casing may be cemented in place, a common cementing operation involving directing a cement slurry or the like through the tubing from surface, the cement exiting the casing at or towards its distal end to fill the annulus defined between the tubing and the wellbore.
During a cementing operation, a number of plugs or darts may be used prior to and subsequent to the passage of the cement. For example, a first dart or plug may be directed through the tubing in advance of the cement slurry, the first dart or plug operable to wipe or clean the inner bore of the tubing prior to passage of the cement slurry. A second plug or dart may be disposed behind the cement slurry, the second plug or dart wiping excess cement from the tubing before engaging the first dart or plug, the engagement causing a pressure event detectable at surface indicating that the cement operation has been completed.
Darts and plugs may take a variety of forms depending on the desired application and the dart or plug may, for example, be constructed from a number of sub-assemblies which are coupled together before being run downhole. While this may provide advantages in assembly and construction, the downhole environment presents a number of challenges for downhole equipment. For example, in addition to the high temperatures and pressures downhole, downhole equipment is typically subject to mechanical loads and vibration which can in some instances result in the dart or plug vibrating apart and causing an obstruction in the casing; requiring additional time and remedial operations to be carried out.
Aspects of the present invention relate to a coupling for a downhole device, a downhole device for use in a wellbore and a downhole assembly for use in a wellbore. More particularly, but not exclusively, embodiments of the present invention relate to a coupling for a downhole cement dart or plug, a downhole cement dart or plug, and a cement dart assembly or plug assembly. The present invention also relates to a method of construction of a downhole assembly.
According to a first aspect of the present invention there is provided a downhole device comprising:
a body comprising at least one of:
a male portion configured to couple the device to a female portion of another downhole device, wherein the male portion is configured to receive a retainer for engaging the other downhole device, and wherein the male portion is configured to permit the retainer to move to a smaller configuration when the retainer is engaged by said other downhole device to permit relative axial movement between the downhole device and said other downhole device; and
a female portion configured to couple the device to a male portion of another downhole device, wherein the female portion is configured to permit a retainer to move to a larger configuration, in which larger configuration relative axial separation of the device and said other downhole device is resisted or prevented.
According to a second aspect of the present invention there is provided a downhole device comprising:
a body comprising at least one of:
a female portion configured to couple the device to a male portion of another downhole device, wherein the female portion is configured to receive a retainer for engaging the other downhole device, and wherein the female portion is configured to permit the retainer to move to a larger configuration when the retainer is engaged by said other downhole device to permit relative axial movement between the downhole device and said other downhole device; and
a male portion configured to couple the device to a female portion of another downhole device, wherein the male portion is configured to permit a retainer to move to a smaller configuration, in which smaller configuration relative axial separation of the device and said other downhole device is resisted or prevented.
Beneficially, embodiments of the present invention permit the downhole device to be secured to one or more other device in a secure manner and which prevents or mitigates the risk that the device and the other device or devices will become separated as they are run downhole.
The male portion may be configured to permit the retainer to move to a smaller configuration when the retainer is engaged by said other downhole device to permit relative axial movement between the male portion and said other downhole device beyond the retainer.
The downhole device may be configured so that engagement between the female portion and the other downhole device and/or the engagement between the male portion and the other downhole device occurs before the retainer is moved to its smaller configuration. Beneficially, this means that the two parts are coaxial and allows easier insertion.
The smaller configuration may comprise a smaller diameter configuration.
The larger configuration may comprise a larger diameter configuration.
The body may be of any suitable form and construction.
The body may comprise a mandrel portion. The mandrel portion may be disposed between the male portion and the female portion.
The body may comprise or define a core of a downhole tool. For example, and in particular embodiments, the body may comprise or define a core of a downhole cement dart or plug.
The body may comprise a solid body. Alternatively, part or all of the body may be tubular.
In particular embodiments, the retainer may be disposed on the male portion.
The male portion may be of any suitable form and construction.
The male portion may comprise a male end portion of the body.
The male portion may extend from the body. The male portion may extend from an end surface of the mandrel portion. The male end portion may have an outer diameter less than an outer diameter of the mandrel portion of the body.
The male portion may comprise a threaded portion. A first, distal, outer surface portion of the male end portion may comprise or define the threaded portion.
The male end portion may comprise a non-threaded portion. A second, proximal, outer surface portion of the male end portion may comprise or define the non-threaded portion.
In use, the threaded portion may be configured to secure the device to the other downhole device. The threaded portion may be configured to secure the device to a female end portion of the other downhole device.
The male portion may comprise or define a shoulder. In use, the shoulder may provide an abutment for engaging the female portion of the other downhole device.
The end of the male portion may be tapered. Beneficially, the tapered end of the male end portion assists in directing the male end portion of the device into engagement with the other device, such as into engagement with the female end portion of the other device.
The male end portion may comprise a recess.
The recess of the male portion may be configured to permit the retainer to move from a first configuration to a second, smaller diameter, configuration.
The recess of the male portion may be disposed in an outer surface of the male portion.
The recess of the male portion may be disposed between the threaded portion of the male portion and the non-threaded portion of the male portion.
The recess of the male portion may be of any suitable form and construction. In particular embodiments, the recess of the male portion may comprise a circumferential groove.
The male portion may be tapered. The male portion may comprise a threaded pin connection.
The female portion may be of any suitable form and construction.
The female portion may comprise a female end portion of the body.
The female portion may comprise a chamber. The chamber may be configured to receive a male portion of another downhole device.
The female portion may comprise a threaded portion. The female portion may comprise a non-threaded portion.
A first inner surface portion of the female portion may comprise or define the threaded portion of the female portion. A second inner surface portion of the female portion may comprise or define the non-threaded portion of the female portion.
The threaded portion of the female portion may be configured to secure the device to the other downhole device. The threaded portion may be configured to secure the device to a male portion of the other downhole device.
The female portion may comprise a tapered entrance.
The tapered entrance of the female portion may comprise or define a lead-in chamfer. Beneficially, the tapered entrance may assist in directing and aligning the male portion of the other downhole device with the female portion, and may assist in assembly.
The female portion may comprise a recess.
The recess of the female portion may be disposed in an inner surface of the female portion.
The recess of the female portion may be disposed between the non-threaded portion and the threaded portion.
The recess of the female portion may be configured to permit the retainer to move from the first configuration to the second, larger, configuration.
The recess of the female end portion may be of any suitable form and construction. In particular embodiments, the recess of the female end portion may comprise a circumferential groove.
The recess of the female end portion may comprise a base. The recess of the female end portion may comprise a first side surface. The recess of the female end portion may comprise a second side surface. The first side surface of the female end portion may be tapered. The angle of taper of the first side surface may be configured to permit the device to be detached from the other device while also preventing or resisting unintended separation of the device and the other device, such as by vibration or the like. In particular embodiments, the angle of taper of the first side surface may be larger than the angle of taper of the tapered entrance. For example, the angle of taper of the first side surface may be 45 degrees and the angle of taper of the tapered entrance may be 20 degrees.
The female end portion may comprise a lip. The lip may be interposed between the tapered entrance and the recess of the female end portion. In use, the lip may engage the retainer to move or compress the retainer to its smaller diameter configuration.
The female end portion may be tapered. The female end portion may comprise a threaded box connection.
The body may be constructed from any suitable material. At least part of the body may be made from metal or metal alloy. In particular embodiments, at least part of the body may be made from aluminium. Alternatively, at least part of the body may be made from a plastic material, a ceramic material.
The device may comprise or be provided in combination with a retainer.
The retainer may be of any suitable form and construction.
The retainer may comprise a resilient member.
The retainer may comprise an annular member.
In particular embodiments, the retainer may comprise a snap ring.
The device may comprise one of the retainers. Alternatively, the device may comprise a plurality of the retainers.
The retainer may comprise an inner surface. The retainer may comprise an outer surface. The retainer may comprise an upper surface. The retainer may comprise a lower surface.
The device may be configured so that the retainer is disposed in and extends out of the recess in the male portion.
In use, the retainer may engage the female end portion to prevent or resist separation of the device and the other downhole device.
The device may comprise or may be provided in combination with a plug member or the like.
The plug member may be of any suitable form and construction. The plug member may comprise an elastomeric member. In use, the plug member may be configured to engage a bore, such as a tubing or casing bore. For example, the plug member may be configured to wipe or clean the bore of a casing.
The body may comprise a male portion, such as a male end portion, and a female portion, such as a female end portion.
Alternatively, the device may comprise a male portion and a blank end.
Alternatively, the device may comprise a female portion and a blank end.
Alternatively, the device may comprise two male portions.
Alternatively, the device may comprise two female portions.
According to a further aspect of the present invention there is provided a downhole assembly comprising:
a downhole device according to the first aspect or the second aspect; and
at least one other downhole device.
The other downhole device, or where the assembly comprises a plurality of other downhole devices at least one of the other downhole devices, may be a downhole device according to the first aspect.
According to a further aspect of the present invention there is provided a method comprising:
providing a body comprising at least one of: a male portion configured to permit the retainer to move to a smaller configuration when the retainer is engaged by another downhole device to permit relative axial movement between the downhole device and said other downhole device; and a female portion configured to permit a retainer to move to a larger configuration, in which larger configuration relative axial separation of the device and said other downhole device is resisted or prevented;
engaging the device with at least other device.
According to a further aspect of the present invention there is provided a method comprising:
providing a body comprising at least one of: a female portion configured to couple the device to a male portion of another downhole device, wherein the female portion is configured to receive a retainer for engaging the other downhole device, and wherein the female portion is configured to permit the retainer to move to a larger configuration when the retainer is engaged by said other downhole device to permit relative axial movement between the downhole device and said other downhole device; and a male portion configured to couple the device to a female portion of another downhole device, wherein the male portion is configured to permit a retainer to move to a smaller configuration, in which smaller configuration relative axial separation of the device and said other downhole device is resisted or prevented; and
engaging the device with at least other device.
According to a further aspect of the present invention there is provided a coupling for securing a downhole device to at least one other downhole device, the coupling comprising:
a recess configured to receive a retainer for securing the downhole device to said other downhole device;
a first profile configured to urge the retainer from a first configuration to a second configuration, in which second configuration relative axial movement of at least one of the downhole device and said other downhole device toward the other of the downhole device and said other downhole device is permitted; and
a second profile configured to permit the retainer to move from the second configuration to a third configuration, in which third configuration relative axial separation of the device and said other downhole device is resisted or prevented.
Beneficially, embodiments of the present invention permit the downhole device to be secured to one or more other downhole device in a secure manner and which prevents or mitigates the risk that the device and the other device or devices will become separated as they are run downhole.
The second profile may be configured to urge the retainer from the third configuration to a fourth configuration which permits relative axial separation of the device and said other downhole device.
In the second configuration, the retainer may be disposed further into the recess.
The first configuration may define a first diameter configuration.
The second configuration may define a second diameter configuration.
The third configuration may define a third diameter configuration.
In the first configuration, relative axial movement between the downhole device and said other downhole device may be prevented.
It should be understood that the features defined above in accordance with any aspect of the present invention or below in relation to any specific embodiment of the invention may be utilised, either alone or in combination with any other defined feature, in any other aspect or embodiment of the invention.
These and other aspects of the present invention will now be described, by way of example only, with reference to the accompanying drawings, in which:
Referring first to
In the illustrated embodiment, the device 10 forms the core of a downhole cement dart, plug or the like for use in the construction of a wellbore, however it will be recognised that the device 10 may be used in a number of different applications.
As shown in the
The male end portion 14 (right end as shown in the drawings) extends from the body 12 (from an end surface 20 of the mandrel portion 18) and has an outer diameter D1 less than the diameter D2 of the mandrel portion 18 of the body 12.
Referring now also to
The distalmost end 26 of the male end portion 14 is tapered. The distalmost end 26 of the male end portion 14 assists in directing the male end portion 14 of the device 10 into the female end portion 16a of the device 10a, as will be described below.
Referring now also to
The recess 28 in the male end portion 14 is configured to receive a retainer 38. In the illustrated embodiment, the retainer 38 comprises a snap ring. The retainer 38 comprises an inner surface 40, an outer surface 42, a first, upper, end surface 44 and a second, lower, end surface 46. As shown, the retainer 38 is disposed in and extends out of the recess 28. In use, and as described further below, the retainer 38 is initially arranged in a run-in configuration in which the retainer 38 is disposed in the recess 28 with the lower surface 40 spaced from the base 32 of the recess 28.
Referring now also to
As shown in
Referring now also to
In the illustrated embodiment, the recess 58 takes the form of a circumferential groove. As shown most clearly in
The recess 58 is configured to receive a retainer 38b of the device 10b (see
Beneficially, embodiments of the present invention permit the device 10 to be secured to one or more other device 10a, 10b in a secure manner and prevents or mitigates the risk that the devices 10, 10a, 10b will become separated as they are run downhole.
Referring now to
Referring to
Referring now also to
Referring now also to
It will be recognised that the device 10 and assembly 100 may be used in a number of different applications. For example,
It should be understood that the embodiments described herein are merely exemplary and that various modifications may be made thereto without departing from the scope of the invention.
For example,
Referring now also to
The recess 228 is configured to receive a retainer 238. In the illustrated embodiment, the retainer 238 comprises a snap ring. The retainer 238 comprises an inner surface 240, an outer surface 242, a first, upper, end surface 244 and a second, lower, end surface 246. As shown, the retainer 238 is disposed in and extends out of the recess 228. In use, the retainer 238 is initially arranged in a run-in configuration in which the retainer 238 is disposed in the recess 228 with the upper surface 242 spaced from the base 232 of the recess 228.
The female end portion 216 of the body 212 also comprises a chamber 248 having a tapered entrance 254 defined by chamfer 256.
Referring now also to
Referring now to
Coupling of the assembly 400 is substantially the same as for the assembly 200, the difference being that in this embodiment the retainer 238 of downhole device 210 is urged from an initial configuration to a larger configuration on engagement between the downhole device 210 and the downhole device 210b, in which configuration relative axial movement of one or more of the downhole device 210 and the other downhole device 210b towards the other is permitted. On further engagement between the downhole device 210 and the other downhole device 210b, the retainer is then permitted to move to a smaller configuration, in which configuration separation of the downhole device 210 and the other downhole device 210b is resisted or prevented.
Thus, in this embodiment also, the device 210 may be secured to one or more other device 210a, 210b in a secure manner and prevents or mitigates the risk that the devices 210, 210a, 210b will become separated as they are run downhole.
Whereas in the illustrated embodiments the body is unitary in construction, in other embodiments the body may be modular, comprising a number of components coupled together. For example, at least one of the male end portion, the female end portion, and the mandrel portion may comprise a separate component.
The engagement between the male end portion and the female end portion may alternatively or additionally comprise a quick connector, push connector, or the like.
Number | Date | Country | Kind |
---|---|---|---|
1404657.7 | Mar 2014 | GB | national |