The present invention relates to a fixture for reciprocal connection between two components rotating in opposite directions to one another arranged on a drive element by means of an axially adjustable coupling element, in particular for connecting a drive element of an electrical clamping device with the same, by means of which the rotational adjustment movements of the drive element can be converted into axial adjustment movements.
As disclosed in EP 2384839 B 1, in an electrical clamping device for machine tools, in order to convert the adjustment movements of the rotor shaft of a servomotor into the axial adjustment movements of a draw rod required for actuating the clamping jaws of a power-operated chuck, there is provision for the servomotor to be connected by means of a controllably adjustable sliding sleeve via intermediate links and gearing to a movement converter in the clamping position of the clamping device. In the operating position, however, the servomotor can be decoupled by means of the sliding sleeve.
Although this embodiment has proven effective, in practice it has been revealed that coupling the sliding sleeve to the drive element connected to the drive motor cannot be accomplished without complications. The sliding sleeve that is continuously connected to the movement converter, and thus rotates with it in the operating position, can namely only be coupled to the drive element when the latter is driven with the same or almost the same speed as the sliding sleeve, or if the components to be connected are stationary. As a result, coupling requires an extraordinary degree of work in order to synchronise the components to be connected and, when they are moving synchronously, to be able to engage the sliding sleeve in the gearing of the drive element. In spite of the significant control complexity, it is nevertheless unavoidable for there to be differences in speed between the drive element connected to the servomotor, and the gearing on the sliding sleeve often collides with the gearing on the drive element as a result of which engagement is either impossible, or only possible to a limited extent. This leads to jams, and blockages or disruptions in operation entailing an interruption in the working procedure are thus often unavoidable.
The task of the present invention is therefore to create a fixture for reciprocal connection of two components with a drive element which has an extremely straightforward design, but nevertheless makes it possible to connect a component to the drive element without requiring special synchronisation, at any time and even when gearing is involved. Special control of the speed of rotation of the drive element should thus not be required, instead it should be guaranteed that the gearing components to be connected always engage completely with one another, as a result of which precise force transmission is guaranteed, and there is no need to accept disruptions in operation and consequential interruptions of work. Also, it should be possible to release the coupling element from the two components and allow it to rotate independently from them, together with the drive element.
In accordance with the present invention, this is achieved in a fixture of the aforementioned type in that the coupling element is in a rotationally fixed connection with the drive element or one of the two components, that the two components can be locked together directly or by means of the coupling element and that the locking of the two components can be released by means of moving the coupling element axially.
In accordance with a first embodiment of the fixture, the coupling element can be formed by an axially movable ring arranged in the drive element which is preferably configured as a disc, or by a plurality of pins which can be operated jointly and are inserted in the drive element, in which case the disc or pins can be connected to one of the two components in a rotationally fixed arrangement.
The coupling element inserted in the drive element can be actuated by means of a transmission element in this case, which can preferably be formed by one or more pins in an axially movable arrangement.
Furthermore, it is advantageous for the two components to be locked together in the neutral position of the coupling element by means of one or more detent pins that are inserted in one of the components and can be moved axially against the force of springs, and engage with openings provided in the other component, and that the coupling element or one of the components should be provided with a projection arranged approximately at the height of the detent pins, by means of which the detent pins can be actuated directly or by means of intermediate elements through the axial movement of the coupling element, thus releasing the lock.
According to a different embodiment, the coupling element can be provided with gearing or friction surfaces on one or both side surfaces which interact with corresponding gearing or friction surfaces provided on the drive element and/or on the component which is supported in a rotating arrangement.
In this configuration variant, in order to for the drive element to be connected to the coupling element under load, the distance between the surfaces of the gearing provided on the drive element and on the component in a rotating arrangement should be larger than the axial width of the coupling element. Also, the coupling element and the drive element should be able to be driven with the same or different speeds during engagement and disengagement procedures.
Furthermore, one or both of the gearings on the surfaces of the component in a rotating arrangement and on the coupling element can be equipped with a wear-resistant friction covering, a coating or knurling.
It is also appropriate for the interacting gearing provided on the coupling element and the drive element to be configured as trapezoidal gearing in order to allow high torques to be transmitted, and for the gearing provided on the coupling element and the component in a rotating arrangement to be configured as micro-gearing.
As a further embodiment, there is provision for the coupling element to be configured as a sliding sleeve and connected in a rotationally fixed arrangement with the component in a rotating arrangement by means of one or more stud bolts, with the coupling element connected to the latter component in a movable axial arrangement or connected to the drive element in a rotationally fixed arrangement.
With regard to the gearings provided for reciprocal connection of the coupling element with the component in a rotating arrangement and the drive element, the interacting gearings of the coupling element and the drive element should have a greater tooth depth than the reciprocal gearings provided on the component in a rotating arrangement and on the coupling element.
Moreover, it is appropriate for a servo device to be provided for axial adjustment of the coupling element, this device taking the form of an adjustable piston inserted in a cylinder which can be acted on by pressurised fluid on one or both sides and acts on the coupling element, or else an electrically operated servo device.
When there is a force-locking connection between the drive element and the coupling element, the adjustable element of the servo device acting on the coupling element should be provided with an insert supported in a rotating mounting in this element.
In accordance with a further embodiment, it is advantageous for a locationally fixed electromagnet to be used for axial adjustment of the coupling element, by means of which the coupling element can be adjusted in a controlled manner against the force of return springs.
Furthermore, it is highly advantageous for one or more springs to be inserted in the coupling element, which are effective in the direction of the component connected to the coupling element in a rotationally fixed arrangement, in which case each of the springs shall be arranged on a pressure piece firmly connected to one of the components or the component in a rotating arrangement, and on the free end of which the springs act.
In order for the axial position of the coupling element to be established, it is possible for one or more signal transmitters to be provided which preferably operate using a proximity-type method and can be influenced by the coupling element by means of switching cams or the like either directly or via intermediate elements, with the signals from these transmitters being sent to a control device or to the drive element and/or a drive motor allocated to the latter.
If a fixture is configured in accordance with the present invention for reciprocal connection of two components rotating in opposite directions to one another arranged on a drive element by means of a coupling element, it is possible for the connection in question to be established at any time without the need for particularly complicated control systems and/or synchronisation of the components that are to be connected. As a result of the particular specific configuration and connection of the individual components between one another, it is namely possible to carry out engagement and disengagement procedures even if the drive element and the coupling elements are driven at different speeds, without thereby incurring any jamming or blockage of the fixture. In this case, the connection of the coupling element can be relied on to take place only when the connection of the coupling element with the corresponding allocated component has been released. Also, in accordance with a variant embodiment, the coupling element can be separated from both components and rotate continuously with the drive element. There is thus no need for the drive element to be switched on and off during operation of the clamping device.
The structural complexity as well as the investments required in order to achieve this are exceedingly low, nevertheless a reliable and trouble-free operating method is provided over a long period without interruption. The application area for a clamping device equipped with a coupling fixture in accordance with the present invention is thus considerably extended, and it is also possible to transmit high drive forces from the drive element to the coupling element, and from this to the component to be driven, as well as establishing connections irrespective of the speeds at which the components are rotating.
The drawing shows some sample embodiments of the coupling fixture configured in accordance with the present invention, the details of which are explained below. In the drawing,
a to 5d show the coupling fixture in accordance with
The clamping device illustrated in
In the servomotor 12 in this case is connected to the drive element 261 by means of a V-belt pulley 14 arranged on its rotor shaft 13 as well as a toothed or drive belt 15, in which case the drive element 261 is in a rotating mounting on the draw rod 6 by means of an anti-friction bearing 229. A carrier 218 attaches the servomotor 11 to a spindle stock 9 in which a drive motor 8 of the machine tool 2 is also installed.
In order to allow the drive element 2612B connected with the clamping device 1 in a driving arrangement, a coupling fixture 201 is provided which has an axially adjustable coupling element 204. The coupling element 204 in this case consists of an axially movable ring 205 that is inserted in an opening 206 worked into the drive element 261, and can be actuated by a servo device 210 upon which pressurised fluid can act. An adjusting element 207, which is movably mounted on a sleeve 231 arranged on the draw rod 6, and a pin 208 upon which the adjusting element 207 acts, cause the adjusting movements triggered by the servo device 210 to be transmitted via needle rollers 214 to the adjusting element 207 which can be moved against the force of springs 209.
The clamping device 1 has two components 202 and 203 which are locked together during a working procedure and also rotate jointly. The component 202 is firmly connected to the machine spindle 5 via a bell 219 into which the movement converter 231 is also installed; the component 203, on the other hand, is supported on a sleeve 230 in a rotating arrangement, in which case the sleeve 230 is arranged on the draw rod 6 and connected to the sleeve 231 by means of screws 232. By means of a sun gear 223, the component 203 is in a driving connection with a planetary gear unit 220 which interacts with the movement converter 231.
In the working procedures to be carried out on the machine tool 2, both the components 202 and 203 are locked together and thus rotate jointly. For this purpose, tappets 224 are inserted into the component 202, each of which is in a positive locking connection with the component 202 by means of a wedge 225, and can be moved axially against the force of springs 226. In addition, the tappets 224 have the detent pins 227, and the component 203 is provided with openings 226 into which the detent pins 227 engage. An axial movement of the coupling element 204 to the left, as shown in
Gearing 221 is worked onto the side surface of the ring 205 facing the component 203, and the component 203 is provided with corresponding gearing 222, both of which can be engaged with one another in order to undertake a change to the operating status of the clamping device 1. This means the drive element 261 is in a driving connection with the component 203 by means of the coupling element 204 and the gearings 221 and 222. The drive energy of the servomotor 12 is correspondingly carried through the planetary gear unit 220 and the movement converter 231 to the power-operated chuck 3, in order to trigger adjustment movements of the clamping jaws 4.
The adjusting element 207 has an intermediate element 211 allocated to it, and the intermediate element 211 is provided with the switching cams 212 and 212′ which interact with the signal transmitters 213 or 213′, as a result of which it is possible to determine the corresponding position of the coupling element 204. Signal cables 215 or 215′ allow the signals to be carried to a control device 217, as a result of which synchronisation can take place in a simple way before the gearing 221 engages in the gearing 222 of the component 203.
If the servo device 210 is reset, compression springs 209 inserted in the drive element 261 push the adjusting element 207 to the right, as a result of which the gearings 221 and 222 are separated from one another. In addition, the compression springs 226 also move the tappets 224 to the right. The pins 227 in turn engage in the openings 228, as a result of which both components 202 and 203 are locked together.
In the embodiment of the coupling fixture 31 shown in
The coupling element 32, which is also mounted in a rotating arrangement on the two-part draw rod 6′ like the projection 23 using plain bearings 52 or 53, can be moved with axial control by means of a servo device 41. The servo device 41 takes the form of a piston 43 inserted in a cylinder 42 upon which a pressurised fluid can act from both sides, with an adjusting element 47 attached to its piston rod 44. As is shown in particular in
As is shown specifically in
In the embodiment shown in
In
In the operating position shown in
In
As also shown specifically in
This embodiment makes it possible to move the gearing 33 of the coupling element 32 completely into the gearing 18 of the drive element 11, even if the drive element 11 is being driven at a different speed of rotation from that of the coupling element 32.
The gearing 26 provided on the intermediate piece 22 can be provided with a friction coating 26″ on its surface at least, as shown in
In accordance with the embodiment shown in
In the coupling fixture 61 shown in
A servo device 73 has an adjusting element 74 connected to it in an axially adjustable manner, the corresponding position of which can be established by means of locally arranged signal transmitters 77 and 78. The coupling element 62 rotates with the component 69, whereas the adjusting element 74 is supported on the servo device 73, meaning that an insert piece 75 is arranged in a rotational position in the adjusting element 74, also rotates with the coupling element 62 and is supported on the adjusting element 74 by means of an anti-friction bearing 76. Compression springs 72 supported on pressure pieces 71 inserted in the component 69 and acting on the coupling element 62, cause the coupling element 62 to be pressed against the component 69 without any influence by the servo device 73, as is shown in the lower half of the figure.
In the coupling fixture 81 or 111 shown in
The driving connection of the coupling element 82 with the drive element 85 and the component 88 is provided via gearings 83 and 84 or 86 and 89 that are attached to the coupling element 82 or the drive element 85 and the component 86. Component 87, however, connects the coupling element 82 in a rotationally fixed arrangement via stud bolts 90.
In the neutral position (
In order to determine the particular position of the coupling element 82, the fixture 81 shown in
The coupling fixture 111 shown in
Two signal transmitters 131 and 132 inserted in the bell 140, and which interact directly with the coupling element 112, send signals allocated to the corresponding position of the coupling element 112 via signal cables 133 or 134 to a control device on the input side of the servomotor, which are used for controlling it.
In the coupling devices shown in
The two components 252 and 253 that are allocated to the clamping device 1 in the same way as in the embodiment in
In the embodiment shown in
The discs 255 of both coupling fixtures 251 are connected in a rotationally fixed arrangement with the drive element 281 by means of pin bars 267 that are inserted into threaded holes 268 worked into the drive element 281, and can be moved against the force of springs 269 in openings 266 provided in the disc 255. If the servo device 271 is returned to the operating position shown in
Switching cams 274 are formed onto the adjusting element 272 that acts on the disc 255 via the tappet 273, and these switching cams 274 interact with signal transmitters 275 in order to determine the corresponding position of the coupling element 254, in which case the signals from the signal transmitters to Und and 75 can in turn be sent to a control device by means of signal cables 276. The rotation speed of the drive element and 61 or the servomotor allocated to it can thus be controlled according to the ascertained operating status.
Number | Date | Country | Kind |
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13165134.1 | Apr 2013 | EP | regional |