The invention relates to a coupling for cryogenic liquefied media for connecting fluid-carrying lines, having a coupling socket and a coupling connector, which are each equipped with a check valve, which, in the uncoupled state, seals off a through flow opening arranged in the respective coupling part against the penetration of ambient air but automatically opens it during connection, wherein the coupling socket comprises a front section, having means for connection to the coupling connector, and a rear section, having the check valve, and the front section is connected to the rear section firmly but in a manner which allows release when a predetermined tensile stress is applied.
Couplings for connecting lines for cryogenically liquefied media are known. Couplings of this kind are used especially when fixed tank installations are filled with cryogenic media from a tanker vehicle.
U.S. Pat. No. 4,335,747 A1 describes a coupling having a coupling connector and a coupling socket, which are each equipped with a ball valve at the end and are connected to one another by means of bolts. Here, the coupling process takes place in the two working steps of sealing with respect to the outside and connecting the through flow devices. In this arrangement, however, separate shutoff valves for the through flow lines are required. In addition, there is the fact that the ball valves are not vacuum-insulated and cryogenic liquid escaping during uncoupling leads to freezing of the ball valves. The couplings described in DE 41 04 711 A1 and DE 42 19 912 A1 are constructed on a principle similar to the subject matter of U.S. Pat. No. 4,335,747 A1.
The subject matter of DE 195 16 029 C1 is a coupling for cryogenic liquefied media, in which vacuum-insulated line ends are connected to one another by means of a coupling connector and a coupling socket. At their ends, the line ends have axially movable sealing means, which, when the coupling is separated, are each moved by a spring into a position in which they seal off the respective line end against penetration by ambient air. When the coupling connector is introduced into the coupling socket, the sealing means are automatically moved into their respective open position against the force of the spring. This opens up a flow path through the two coupling parts which is sealed and insulated with respect to the outside. In order to create a permanent connection, the coupling parts are screwed together by means of a union nut. In the case of this subject matter, icing of the line ends in the uncoupled state is avoided, just as icing of the coupling is avoided during operation.
The subject matter of US 2006/278839 A1 comprises a coupling for fluid media having a coupling connector and a coupling socket. The coupling socket, for its part, is divided into two parts, which are connected to one another by means of a clamping ring. The clamping ring has one or more predetermined breaking points, at which the coupling socket is divided into two parts in the event of use. The flow connection in the coupling connector is automatically interrupted at the same time as the coupling socket is broken.
The known couplings have the disadvantage that, when subjected to severe tensile stress due to malfunctioning, they are secured only inadequately, for example if, on completion of a filling process from a tanker vehicle, the coupling has inadvertently not been released and the tanker vehicle is moved while the line is connected. In these cases, the coupling and/or the pipe or hose sections of the line may be broken, thus leading to an uncontrolled discharge of cryogenic liquid. Although the lines can be secured by separate check valves, these lead to an additional flow resistance, which reduces the flow of cryogenic medium and increases the duration of filling.
EP 2 781 818 A1 discloses a coupling for cryogenic liquefied media for connecting fluid-carrying lines, having a coupling socket and a coupling connector, which are each equipped with a check valve. When the coupling connector and the coupling socket are connected, the check valves move each other into an open position and thus allow the cryogenic medium to flow through. The coupling socket comprises a front section, to be connected to the coupling connector, and a rear section having the check valve, wherein the front section is connected firmly to the rear section by means of a permanent magnet in the normal operating state. When a tensile stress that exceeds the holding force of the permanent magnet is exceeded, the two parts of the coupling socket separate and, at the same time, the check valves move automatically into their closed position.
In the case of this subject matter, the parts of the coupling are separated from one another without destruction in the event of emergency cutoff, and can be subsequently joined together again without problems. However, this system is suitable only for means of securing against relatively weak tensile stresses; handling of permanent magnets which are designed for high tensile stress and have a correspondingly powerful holding force proves to be very difficult, especially when reattaching the coupling parts. Moreover, the magnetic field emanating from such a powerful permanent magnet can disrupt electronic systems in the vicinity.
The problem addressed by the present invention is therefore that of providing a coupling for cryogenic media which offers effective protection against the separation of the line and, at the same time, allows rapid filling and which can be handled without problems, even when designed for high tensile stresses.
According to the invention, this problem is solved by a coupling having the features presented in claim 1. Advantageous developments of the invention are indicated in the dependent claims.
In contrast to prior art couplings which are constructed from two coupling parts that can be connected firmly to one another, namely a coupling socket and a coupling connector, the coupling according to the invention has a three-part construction by virtue of the separability of the front and rear sections of the coupling socket. The front and rear sections of the coupling socket are designed in such a way that they separate from one another at a predetermined tensile stress, whereupon the check valves in the coupling socket and the coupling connector move automatically into their respective closed position. According to the invention, this is achieved by virtue of the fact that the front and rear sections of the coupling socket are each firmly connected to one another by connecting means which have a predetermined breaking point. The connecting means connect the sections directly to one another and are chosen in such a way that the axial limiting stress at which the predetermined breaking point breaks corresponds to the required maximum tensile stress. With the destruction of the connecting means, the sections of the coupling socket separate from one another, and the check valves move automatically into their closed position. In this way, the uncontrolled outflow of cryogenic medium is prevented in an effective manner. Here, the limit value of the tensile stress, above which the front section separates from the rear section of the coupling socket as intended, is chosen in accordance with the circumstances and, in particular, must be lower than the tensile strength of the other components of the coupling or of the line connected thereto but sufficiently large to be able to withstand customary loads occurring during a normal filling process. The coupling according to the invention is particularly suitable for the production of a flow connection between two lines for liquid nitrogen or for some other cryogenically liquefied gas, e.g. liquefied inert gas or natural gas. In particular, the coupling according to the invention is suitable as a quick action coupling for filling a refrigerated vehicle equipped with a reservoir for a cryogenically liquefied medium from a fixed storage tank since, by virtue of its simple construction having only a small number of flow resistances, it allows quick and uncomplicated connection of the lines and rapid filling and yet offers a high degree of protection against uncontrolled escape of cryogenic liquid.
As compared with connection using a permanent magnet, the present invention has the advantage that even couplings with a high required tensile stress after the occurrence of an occasion of use, that is to say in which the two sections of the coupling socket have been released from one another owing to the exceeding of the maximum tensile stress, can be joined together again without problems. In this case, all that is required is to remove the remains of the broken connecting means and replace them with new connecting means.
A particularly preferred embodiment of the invention envisages that the front section is connected to the rear section by means of screws which each have a predetermined breaking point. The screws are passed through holes in a flange of a section of the coupling socket and are screwed into an internally threaded hole in a flange of the other section of the coupling socket. As preferred connecting means between the two sections of the coupling socket, use is thus made of special screws which have a predetermined breaking point, e.g. a section with a reduced diameter, at which the screws break when a predetermined maximum axial tensile stress (limit load) is applied. A plurality of screws, e.g. three to eight screws, is preferably arranged in a rotationally symmetrical manner at uniform angular intervals in the two flanges. This embodiment has the particular advantage that, when the requirements on the maximum tensile strength are changed, the screws can be exchanged without problems and replaced by screws with a correspondingly different limit load.
The means for connecting the front section of the coupling socket to the coupling connector preferably comprise a bayonet joint or a screwed joint, e.g. a union nut, which is screwed onto a thread formed on the outside of the coupling connector or the front section. In this way, the front section of the coupling socket and the coupling connector remain firmly connected to one another, even after the separation of the rear section.
The check valve of the coupling connector and the check valve of the coupling socket are preferably each equipped with an axially movable closing body, e.g. in the form of a disk or a ball, which can be moved counter to the action of a restoring force from a closed state, in which it seals off the through flow opening of the respective coupling part, into an open state, in which it exposes the through flow opening. In this case, the closing elements are configured in such a way that, during the connection of the coupling parts, they move each other into their respective open state and, in the process, expose a flow path between the lines which are connected to one another by the coupling. In contrast, during the separation of the coupling socket from the coupling connector, but also during the separation of the rear section from the front section of the coupling socket, the closing bodies move automatically into their respective closed state and thereby shut off the through flow openings of both coupling parts.
It is particularly expedient if a sealing element, e.g. a sealing ring, which ensures the gastightness of the coupling connection, is arranged on the front section and/or the rear section of the coupling socket. The sealing ring is preferably of temperature-stable design and is manufactured from PTFE, for example.
An advantageous embodiment of the invention envisages that the front section of the coupling socket is equipped with a shield to protect the coupling socket from mechanical effects. This shield is, for example, a metal or plastic sleeve, which is arranged concentrically around the connecting elements of the coupling socket with the coupling connector and protects the connecting elements against damage or contamination, e.g. in the event that the parts of the coupling socket separate from one another in the case of emergency triggering and the coupling socket falls to the ground, thus enabling rapid reconnection of the coupling socket and the coupling connector.
A likewise advantageous embodiment of the invention is characterized in that the coupling socket is rotatably connected to a line for a cryogenic medium. By means of such an embodiment, the invention takes account of the fact that, although lines for cryogenic media usually have a certain flexibility, they can twist upon themselves only with difficulty. Since rotation of the coupling socket and the coupling connector is unavoidable, at least in the case of a bayonet joint, the rotatable arrangement makes the handling of the coupling easier. For this purpose, for example, a connection stub connected firmly to a line for the cryogenic medium, e.g. by welding, brazing or screwing, is accommodated rotatably in the housing of the coupling socket or of the coupling connector.
Illustrative embodiments of the invention will be explained in greater detail below with reference to the drawings. In schematic views, each of which is in longitudinal section:
The coupling shown in
The front section 11 of the coupling socket 10 comprises a housing 24, which, at its end facing the rear section 12, has a flange 26 that is equipped with a PTFE sealing ring 25 and, for example, is welded to the housing 24. Connecting elements for fixed but releasable connection to a coupling connector 30 of the coupling are arranged on the front part of the front section 11; in the illustrative embodiment, these are slots 28, 29 of a bayonet joint. Another sealing ring 31 made of PTFE, which is arranged in the interior of the front section 11, is used to ensure gastightness after a connection to the coupling connector 30 has been established. For connection of the front section 11 and the rear section 12, a plurality of holes 32 provided with an internal thread is provided in the flange 26 of the front section 11, said holes being aligned parallel to the longitudinal axis of the front section 11 and preferably being arranged at uniform angular intervals. In a manner corresponding thereto, unthreaded holes 31, the diameters of which are slightly greater than that of the holes 32, are arranged in the flange 22 of the rear section 12. To fasten the sections 11, 12 to one another in the illustrative embodiment, use is made of screws 33, which are provided in the region of the screw head 34 with a predetermined breaking point 35, which is, for example, a section of reduced strength, e.g. a section of reduced material thickness. The screws 33 are passed through the holes 31 in the rear section 12 and are screwed into the holes 32 in the front section 11, thereby fixing the two sections 11, 12 to one another. According to the invention, it is furthermore possible in a simple way, by exchanging the screws 33 for screws with a higher or lower tensile strength, to adapt the connection between the sections 11, 12 to the respective requirements as regards the maximum tensile stress to which the coupling should be exposed during normal operation.
The coupling socket 10, which is assembled from the coupling socket 10 and the coupling connector 30, is shown in
The coupling connector 30, which is shown in
The coupling is shown in the correctly coupled state in
In
The embodiment, shown in
The coupling socket 56 is equipped with a shield 57 in the form of a sleeve, which extends concentrically around the front section 11 of the coupling socket 56 in order to protect the parts of the housing 24 of the front section 11 in the event of mechanical effects, e.g. if the coupling socket 56 falls down after emergency opening of the coupling. The shield 57 prevents damage to the front section 11 and in this way allows rapid reestablishment of the coupling connection after emergency opening.
The coupling socket 10 is connected to a line (not shown here) for a cryogenic medium, e.g. by welding or by a threaded joint. Although conventional lines for cryogenic media are usually of flexible design, they can twist upon themselves only with difficulty. Since the bayonet joint shown here requires a quarter turn of the two coupling parts 10, 30 relative to one another, the coupling socket is equipped with a connection stub 59 arranged rotatably on a housing 60 of the coupling socket 56, instead of a connection stub 13 mounted in a fixed manner on the housing or formed integrally therewith, as on the coupling shown in
10. coupling socket
11. front section
12. rear section
13. connection stub
14. housing (of the rear section)
15. check valve
16. closure body
17. closing disk
18. outlet
19. valve seat
20. central hole
21. compression spring
22. flange
23.
24. housing (of the front section)
25. sealing ring
26. flange
27.
28. slot
29. slot
30. coupling connector
31. hole
32. hole
33. screw
34. screw head
35. predetermined breaking point
36. sealing ring
37. housing (of the coupling connector)
38. knob
39. knob
40. check valve
41. closure body
42. closing disk
43. outlet
44. valve seat
45. central hole
46. compression spring
47.
48. connection stub
49.
50. tappet
51. tappet
52. through flow opening
53. through flow opening
54.
55.
56. coupling socket
57. shield
58.
59. connection stub
60. housing
61. projection
62. end
63. sealing ring
64. union nut
Number | Date | Country | Kind |
---|---|---|---|
10 2017 005 588.2 | Jun 2017 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2018/061560 | 5/4/2018 | WO | 00 |