This invention relates to pipe couplings for joining plain end pipe elements.
Mechanical couplings for joining plain end pipe elements together end-to-end comprise interconnectable segments that are positionable circumferentially surrounding the end portions of co-axially aligned pipe elements. The term “pipe element” is used herein to describe any pipe-like item or component having a pipe-like form. Pipe elements include pipe stock, pipe fittings such as elbows, caps and tees as well as fluid control components such as valves, reducers, strainers, restrictors, pressure regulators and the like.
Each mechanical coupling segment comprises a housing having projections which extend inwardly from the housing. Toothed retainers may be used to form the projections for couplings for plain end pipe elements. When the retainers are properly oriented in the segments, engagement between the teeth and the pipe elements provides mechanical restraint to the joint and ensures that the pipe elements remain coupled even under high internal pressure and/or external forces. The housings also define an annular channel or pocket that receives a ring gasket or seal, typically an elastomeric ring which engages the ends of each pipe element and cooperates with the segments and the pipe elements to provide a fluid tight seal. The segments have connection members, typically in the form of lugs which project outwardly from the housings. The lugs are adapted to receive fasteners, such as nuts and bolts, which are adjustably tightenable to draw the segments toward one another.
Some retainers use teeth that are angularly oriented with respect to a line extending radially from an axis coaxial with the central space. The proper angular orientation allows the teeth to be “self-actuating”, i.e., the mechanical engagement between the teeth and the pipe elements increases with increasing force on the pipe elements trying to draw or push them out of the coupling. Hence, the force resisting withdrawal increases with the applied force that would otherwise cause withdrawal. However, if such retainers are oriented improperly, for example, if the retainer is reversed within the coupling, then the teeth will not be self-actuating against forces which would draw or push the pipe element out of the coupling. Thus the retainer would not provide sufficient mechanical engagement against withdrawal and the pipe elements will not be securely held within the coupling. For couplings having retainers it is difficult to determine if the retainers are properly oriented once the coupling has been installed. It would be advantageous if pipe couplings could be designed so that the user is alerted if the retainer is not properly oriented during assembly of the joint.
The invention concerns a coupling for joining pipe elements. In one example embodiment the coupling comprises a plurality of segments attached to one another end to end surrounding a central space for receiving the pipe elements. By way of example there may be no more than a first and a second segment. Each of the segments comprises first and second channels positioned on opposite sides of the segments. Each of the channels extends between the ends of the segments and has a first floor and a second floor facing the central space. The first floor has a greater radius of curvature than the second floor. First and second retainers are positioned respectively in the first and second channels. Each of the retainers comprises a band having oppositely disposed ends. A plurality of teeth are positioned along one edge of the band and project toward the central space. At least one tab is positioned along an opposite edge of the band. The band overlies the first floor, and the tab overlies the second floor when the retainers are positioned within the channels. A plurality of tabs is advantageous.
The example coupling further comprises a third channel positioned within each of the segments. The third channels face the central space. A ring seal is positioned within the third channels. The ring seal has an inner surface sized to receive said pipe elements and may have an outer surface sized to support the segments in spaced apart relation sufficient to permit insertion of the pipe elements into the central space while the segments are attached to one another. By way of further example the retainer bands may be sized to cooperate with the ring seals to support the housing portions in spaced apart relation.
In a particular example embodiment the third channels are positioned between the first channels and the second channels or adjacent to the first channel if the second channel is not present. By way of further example, the teeth are oriented angularly with respect to a line extending radially from an axis coaxial with the central space. Further by way of example, the tab or tabs are oriented perpendicular to a line extending radially from an axis coaxial with the central space. In a specific example the tab or tabs project toward the third channels.
Another example coupling embodiment further comprises a first aperture in at least one of the segments. The first aperture provides a line of sight toward the central space, and may be aligned with the first channel. In a specific example embodiment the first aperture is positioned between two of the segments. The aperture may comprise a trough at the interface between the segments. Further by way of example a second aperture is positioned in at least one of the segments. The second aperture provides a line of sight toward the central space and may be aligned with the second channel. In a specific example the second aperture is positioned between two of the segments. The second aperture may comprise a trough at the interface between the segments.
Another example embodiment comprises first and second attachment members positioned at opposite ends of the segments. At least one of the attachment members is adjustably tightenable for drawing the first and second segments toward one another. In one example embodiment the first attachment member comprises first and second lugs positioned respectively on the first and second segments. The first and second lugs are in facing relation. A first fastener extends between the first and second lugs. Tightening of the first fastener draws the segments toward one another. In another example embodiment the second attachment member comprises third and fourth lugs positioned respectively on the first and second segments. The third and fourth lugs are in facing relation. A second fastener extends between the third and fourth lugs. Tightening of the second fastener draws the segments toward one another.
The invention further encompasses a coupling for joining pipe elements which, by way of example, comprises a plurality of segments (for example, no more than a first and a second segment) attached to one another end to end surrounding a central space for receiving the pipe elements. In this example embodiment each of the segments comprises at least one channel positioned on one side of the segments. The at least one channel extends between the ends of the segments and has a first floor and a second floor facing the central space. The first floor has a greater radius of curvature than the second floor. A retainer is positioned in the at least one channel. The retainer comprises a band having oppositely disposed ends. A plurality of teeth are positioned along one edge of the band and project toward the central space. At least one tab is positioned along an opposite edge of the band. The band overlies the first floor, the tab overlies the second floor when the retainer is positioned within the at least one channel. A plurality of tabs is advantageous.
The invention further encompasses a method of joining pipe elements. In one example embodiment the method comprises:
The example method may further comprise:
Additionally by way of example, the method according to the invention may further comprise:
As shown in cross section in
As further shown in
As shown in
As shown in
As shown in
As shown in
Operation of the example coupling 10 is illustrated in
Once both pipe elements 104 and 106 are inserted into the central space engaging the pipe stop 100 and respective inner surfaces 98 of ring seal 96 (
Projections 67 are also forced into engagement with the pipe elements 104 and 106 as the segments 12 and 14 are drawn toward one another. The projections 67 add stiffness to the joint between the coupling 10 and the pipe elements 104 and 106 upon their engagement with the outer surfaces of the pipe elements. Additionally, the projections 67 allow the coupling 10 to accommodate a larger pipe outer diameter tolerance in combination with known manufacturing tolerances for coupling 10. When the outer diameter of pipe elements 104 and 106 is near the small end of the tolerance range the presence of the projections 67 ensures mechanical engagement between the coupling 10 and the pipe elements 104 and 106. However, when the pipe diameter is at the large end of the tolerance range the projections will tend to deform the outer surface of the pipe elements locally, and projections 67 may also deform. For couplings 10 used with plain end pipe elements this is particularly advantageous as plain end couplings are typically designed so that the arcuate surfaces 63, 65 (see
Operation of the example coupling 10 can be viewed as illustrative of a method of joining pipe elements comprising inserting a first pipe element (106) into a central space (16) defined by a plurality of segments (12, 14) attached to one another end to end in spaced relation sufficient to permit insertion of the pipe elements (
This application is based upon and claims priority to U.S. Provisional Application No. 62/336,885, filed May 16, 2016 and hereby incorporated by reference.
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Number | Date | Country | |
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