The present disclosure generally relates to a coupling assembly. More particularly, the present disclosure relates to a coupling assembly for attaching a power generating source to a structure and a system for generating electrical energy using the power generating source.
Use of alternate sources of energy, such as solar panels, wind turbines, hydro power plants, tidal power plants, biofuel plants, geothermal energy, and the like, have been increased recently to a significant amount. Continuous research is being conducted to use renewable sources of energy in novel ways so that more amount of energy can be produced using such renewable sources. There are certain requirements which need to be satisfied for getting maximum efficiency in energy generation using such renewable sources, such as location of installation, optimum weather conditions, and the like. Also, installation of such renewable sources is highly expensive. Reducing cost of installation is an important factor of consideration for use of such renewable sources.
Recently, some of the renewable energy sources, such as wind turbines, are installed over towers, such as transmission towers or telecom towers. Such installation provides advantage of high altitude of the wind turbines which helps in producing more electrical energy. Such wind turbines are attached using a special attachment mechanism. Such attachment mechanism attaches or couples the wind turbine with a tower. One of the limitations associated with the currently available attachment mechanism is lack of stability. In case of bad weather, such as in situations of cyclones, currently available attachment mechanisms tend to bend or be disengaged with the tower, thereby affecting the overall performance of power generation mechanism.
Hence, there is a need of an attachment mechanism which provides more stability and is less affected by bad weather conditions.
While the way in which the present disclosure addresses the disadvantages of the prior art will be discussed in greater detail below, in general, the present disclosure provides a coupling assembly for attaching a power-generative source to a structure and a system thereof.
An object of the present disclosure is to provide a coupling assembly for attachment of a wind turbine to a tower.
Another object of the present disclosure is to provide a coupling assembly which provides high stability to the attachment.
Yet another object of the present disclosure is to provide a coupling assembly which is light weight.
Yet another object of the present disclosure is to provide a coupling assembly which has high tensile strength.
Further object of the present disclosure is to provide a coupling assembly which produces less vibration in bad weather conditions.
Yet another object of the present disclosure is to provide a coupling assembly which uses one or more shafts.
Further object of the present disclosure is to provide a coupling assembly which has one or more shafts having an outer periphery in polygonal shape.
Yet another object of the present disclosure is to provide a coupling assembly which has one or more shafts having an outer periphery in a hexagonal shape or an octagonal shape.
Further object of the present disclosure is to provide a coupling assembly which has a support structure for attaching one or more shafts with a structure.
Yet another object of the present disclosure is to provide a coupling assembly having a support structure which has at least one securing member thereof for receiving and securing at least a portion of one or more shafts.
A coupling assembly in accordance with the present disclosure comprises at least one shaft having a first end and a second end and a support structure having a top portion and a bottom portion. The at least one shaft is configured to be attached to the power generating source at the first end. The support structure is configured to receive at least a portion of the at least one shaft at the second end on the top portion therein. The support structure is further configured to be attached to the structure at the bottom portion.
The at least one shaft may be configured to have an outer periphery in a polygonal shape. The at least one shaft may be further configured to have an outer periphery in a hexagonal shape or an octagonal shape.
The support structure may comprise at least one securing member on the top portion thereof for receiving and securing at least the portion of the at least one shaft at the second end. The at least one securing member may be in a form of receptacle that is configured to receive at least the portion of the at least one shaft at the second end therein. A shape of the at least one securing member corresponds to a shape of the outer periphery of the at least one shaft.
The support structure may comprise a plurality of arms extending from a central portion thereof. The plurality of arms may be configured to be attached to the central portion at an angle with respect to a longitudinal axis (L) of the at least shaft extending from the first end to the second end.
The support structure may further comprise a plurality of legs for secure connection with the top of the tower. The plurality of legs may be present at the bottom portion thereof, each of the plurality of legs extending downwardly from each of the plurality of arms.
The at least one shaft is made of a material having lightweight and high tensile strength.
The at least one shaft may be a hollow structure.
The at least one shaft may comprise a plurality of shafts. In one embodiment, each of the plurality of shafts may be configured to be arranged parallel to each other. In another embodiment, the plurality of shafts are configured to be arranged serially, such that, a second end of a first shaft abuts a first end of a second shaft. In yet another embodiment, the plurality of shafts are configured to be arranged in combination of a serial arrangement and a parallel arrangement.
The present disclosure further discloses a power generating system comprising a wind turbine and a coupling assembly for attaching the wind turbine. The coupling assembly comprises at least one shaft having a first end and a second end, and a support structure having a top portion. The support structure being configured to receive and secure at least a portion of the at least one shaft at the second end on the top portion therein.
The present disclosure further discloses a system for generating electrical energy. The system comprises a power generating source and a coupling assembly for attaching the power generating source to a structure. The power generating source may be a wind turbine. The wind turbine may be a horizontal axis wind turbine. The structure may be a tower. The tower may be a transmission tower or a telecom tower. The coupling mechanism may be used as attachment between the wind turbine and the tower. The electrical energy generated by the wind turbine may be utilized by the tower or may be fed to a power grid.
The foregoing and other features of this disclosure will become more fully apparent from the following description and appended claims, taken in conjunction with the accompanying drawings. Understanding that these drawings depict only several embodiments in accordance with the disclosure and are, therefore, not to be considered limiting of its scope, the disclosure will be described with additional specificity and detail through use of the accompanying drawings, in which:
The following description is of exemplary embodiments of the invention only, and is not intended to limit the scope, applicability, or configuration of the invention. Rather, the following description is intended to provide a convenient illustration for implementing various embodiments of the invention. As will become apparent, various changes may be made in the function and arrangement of the elements described in these embodiments without departing from the scope of the invention as set forth herein. It should be appreciated that the description herein may be adapted to be employed with alternatively configured devices having different shapes, components, attachment mechanisms and the like and still fall within the scope of the present invention. Thus, the detailed description herein is presented for purposes of illustration only and not of limitation.
Reference in the specification to “one embodiment” or “an embodiment” is intended to indicate that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least an embodiment of the invention. The appearances of the phrase “in one embodiment” or “an embodiment” in various places in the specification are not necessarily all referring to the same embodiment.
Reference is initially made to
In an embodiment, in addition to coupling the power generating source to the structure, the coupling assembly 100 may further be configured to facilitate transmission of electrical energy generated by the power generating source to the structure or a power grid.
It is submitted that the invention has been explained with reference to a wind turbine as a power generating source and a tower as a structure; it is appreciated that the invention is not limited to wind turbines and towers and is equally applicable for other types of power generating sources and structures.
As seen in
In an embodiment, the coupling assembly 100 may comprise a single shaft 102 disposed between the power generating source and the structure. In one exemplary embodiment, the coupling assembly 100 may comprise a single shaft 102 disposed between the wind turbine 14 and the tower 12. Although a single shaft 102 has been illustrated in
Referring to
Referring back to
In an embodiment, each of the shafts 102 may have an outer periphery of a polygonal shape. Non limiting examples of polygonal shape includes triangle, quadrilateral, pentagon, hexagon heptagon octagon nonagon, and decagon. In one exemplary embodiment, each of the shafts 102 may have an outer periphery of a hexagonal shape or an octagonal shape. The hexagonal shape or the octagonal shape of the outer periphery may be configured to provide more stability to the plurality of the shafts 102. Reference is made to
The support structure 104 is configured to receive at least a portion of the at least one shaft 102 at the second end 102b on the top portion 108 therein. Accordingly, the shaft 102 is attached between the power generating source and the support structure which in turn attached to the structure. The support structure 104 may comprise a center portion 104a and a plurality of arms 104b protruding radially from the center portion 104a. The center portion 104a of the support structure 104 refers to a central part of the support structure 104 that connects the plurality of arms 104b together. It is usually a hub or a platform that serves as a stable base for the arms 104b to attach and provides stability and balance to the coupling assembly 100. That is, the support structure 104 may be of a shape having a plurality of arms 104b protruding from the center portion 104a of the support structure 104. In the illustrated embodiment, the support structure 104 is configured to have three arms 104b protruding from the center portion 104a. Each of the plurality of the arms 104b comprises a proximal end 502 that is closest to the center portion 104a and a distal end 504 that is opposite to the proximal end 502 (Seen in
In an embodiment, each of the plurality of arms 104b is attached to the center portion 104a at one of the ends thereof so as to protrude radially therefrom. It is to be noted that any suitable attaching or fastening means is used to the attach each arm 104b to the center portion 104a. For example, the center portion 104a comprises an opening with predrilled holes therein in which each of arms with matching holes is inserted and bolted. Optionally, the plurality of arms 104b and the central portion 104c may be molded or welded together.
Each of the plurality of arms 104b may comprise a leg 104c, at the other end such the distal end 504, extending downwardly, i.e., in a direction towards the structure such as the tower 12 when the coupling assembly 100 is coupled to the structure. The legs 104c may be configured to engage with the structure so that the support structure 104 is securely attached with the structure. In an embodiment, the legs 104c are configured to engage with a top portion of the structure. Thus, the legs 104c may define the second end 100b of the coupling assembly 100. The legs and the top portion of the structure are securely attached or coupled using a suitable mechanical coupling or mounting means (not shown). For example, flange mounting, hinge mounting, and the like may be used. Such secure attachment provides stability to the coupling assembly 100 while connected with the structure. Hence, a standing strength and steadiness of the structure may be utilized to provide stability to the coupling assembly 100. As a result, there is no need of special stability provisions to the coupling assembly 100, and hence, to the power generating source or wind turbine 14.
In an embodiment, the support structure 104 may comprise at least one securing member 106 at an upper portion thereof, the at least one securing member 106 being configured to be secured to the shafts 102 at the second ends 102b of the shafts 102. In an embodiment, the securing member 106 may be in the form of receptables configured to receive the second end 102b of a corresponding shaft 102 therewithin.
In an embodiment, a shape of the securing member 106 corresponds to the outer periphery of a corresponding shaft 102 such that the securing member 106 securely engage with the corresponding shafts 102. In other words, in case the outer periphery of the shafts 102 is of a hexagonal shape, the securing member 106 may also be of a hexagonal shape. In case the outer periphery of the shafts 102 is of an octagonal shape, the securing member 106 may also be of the octagonal shape. It is appreciated that the securing member may have a shape other than the hexagonal shape or the octagonal shape.
In an embodiment, a first depth of the securing member 106 is such that to accommodate the corresponding shafts 102 firmly therewithin. In other words, the shafts 102 may be received by the corresponding securing member 106 such that the shafts 102 are able to withstand strong wind or even cyclone, without disengaging or altering a connection between the shafts 102 and the corresponding securing means in any way. Each shaft 102 and each securing member 106 are coupled or attached using a suitable mechanical coupling or attaching member. For example, nuts and bolts may be used to couple the second end 102b of the shaft 102 and the securing member 106.
One non-limiting example of the support structure 104 is a tripod having three arms 104b (seen in
In an embodiment, the coupling assembly 100 comprises a plurality of shafts 102. In one embodiment, the plurality of shafts 102 are configured to be arranged in a parallel arrangement (seen in
Now reference is made to
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In an embodiment, the plurality of the shafts 102 may be coupled with each other, and with the wind turbine 14 using fasteners. Some non-limiting examples of fasteners may include a flange, a nut and bolt coupling, and the like. Accordingly, the first ends 102a of the shafts 102 may include fastening units (not shown) by virtue of which the shafts 102 are coupled to each other and/or to the wind turbine 14 using the fasteners.
It is to be noted that a number of shafts 102 to be used and an arrangement of the shaft such parallel arrangement, serial arrangement, or combination thereof depend on at least one following parameter such as a type of a power generating source, a size and design of the power generating source, a type of the structure, a size and design of the structure, weather condition or combination thereof. For example, in the case of the wind turbine 14, a type of wind turbine, a number of blades, a type of the tower, a size and design of the tower, weather condition or combination thereof may be considered to select the number of shafts 102 and the arrangement of the shafts 102.
Further, It is to be noted that a number of the securing member 106 corresponds to a number of shafts 102 being used in the coupling assembly 100. For example, if the coupling assembly 100 comprises a single shaft 102, the support structure 104 may have a single securing member 106, for instance at the center portion 104a of the support structure 104, from where the plurality of arm 104b protrude or extend. As in
Referring back to
In some embodiments, the system 10 comprises a transmitting member (not shown) configured to transmit the electrical energy generated by the power generating source to the structure or a grid, through the at least one shaft 102, the at least one shaft being a hollow member through which the transmitting member transmits the electrical energy. The transmitting member may be power transmitting cables and other associated components which enables power transmission. In an exemplary embodiment, the electrical energy generated by the wind turbine 14 may be utilized to power the telecom tower 12 where the wind turbine 14 is attached. In an embodiment, the one or more shafts 102 may be configured to be hollow structure and may facilitate transmission of the generated electrical energy to the telecom tower 12 therethrough, which would reduce transmission loss of the generated electrical energy. Moreover, if the generated electrical energy is more than a requirement of telecom tower 12, the excess energy may be fed to a power grid.
The wind turbine 14 in accordance with the present disclosure is attached over the top of a tower 12. Hence, no separate space or installation is required for using the wind turbine 14 in accordance with the present disclosure as compared to the traditional wind turbines. Accordingly, the space is saved, which can be utilized for different usage. Also, cost of installation is saved as the present disclosure eliminates a cost of building and installing towers to support the wind turbines or other power generating sources. Hence, energy generation using the system 10 of the present disclosure is cost-effective.
In an embodiment, the system 10 may be configured to generate non-uniform AC power. The system 10 may comprise an AC-DC converter to generate a uniform DC power. The uniform DC power may be converted to a uniform AC power using a DC-AC converter. The generated uniform AC power may then be utilized to provide power to the telecom tower 12 or may be fed to a power grid.
Finally, while the present invention has been described above with reference to various exemplary embodiments, many changes, combinations, and modifications may be made to the exemplary embodiments without departing from the scope of the present invention. For example, the various components may be implemented in alternative ways. These alternatives can be suitably selected depending upon the particular application or in consideration of any number of factors associated with the operation of the device. In addition, the techniques described herein may be extended or modified for use with other types of devices. These and other changes or modifications are intended to be included within the scope of the present invention.
This patent application claims priority benefit of U.S. Provisional Patent Application No. 63/343,514, entitled “COUPLING ASSEMBLY FOR ATTACHING A POWER-GENERATING SOURCE TO A STRUCTURE AND A SYSTEM THEREOF”, filed on May 18, 2022. The entire content of the patent application is hereby incorporated by reference herein in its entirety.
Number | Date | Country | |
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63343514 | May 2022 | US |