This application claims the priority benefit of China application serial no. 202310162386.5, filed on Feb. 24, 2023. The entirety of the above-mentioned patent application is hereby incorporated by reference herein and made a part of this specification.
The disclosure relates to the technical field of underground salt cavern energy storage, and particularly relates to a coupling numerical simulation method for site selection of an underground salt cavern hydrogen storage.
Under the guidance of the “double carbon” goal, China will comprehensively transform into a low-carbon economy and usher in a new round of energy revolution. Hydrogen energy has hydrogen-electricity interchangeability and may be widely used in deep decarbonization in fields such as transportation, industry, electric power, and construction. It is the secondary clean energy with the greatest development potential. Underground hydrogen storage in salt caverns is an ideal place for pure hydrogen storage. Currently, there are four underground salt cavern pure hydrogen storages in operation around the world. In addition, countries such as the United Kingdom, Germany, and the United States are planning to build underground salt cavern hydrogen storage to meet the national hydrogen energy strategic needs of the country. With the development of hydrogen energy in China, it is imperative to build underground salt cavern hydrogen storage. China already has a complete set of site selection standards for underground salt cavern natural gas storage, but there is no site selection standard for underground salt cavern hydrogen storage. Considering that hydrogen is the lightest gas in the world and has low viscosity and easy diffusion compared to natural gas, the site selection of underground salt cavern hydrogen storage should be more stringent than the site selection of underground salt cavern natural gas storage, especially in terms of sealing. Previous simulations on the site selection of underground salt cavern natural gas storage have mostly focused on evaluating the rock salt creep stability. Also, due to the unique physical properties of hydrogen, the simulation of underground salt cavern hydrogen storage has to take into account the sealing property of the rock salt to hydrogen. To this end, a coupling numerical simulation method for site selection of underground salt cavern hydrogen storage based on thermal-hydraulic-stress (THM) calculation is proposed, which aims to comprehensively evaluate the sealing of the storage and rock salt creep stability in the site selection area and provides a theoretical basis for the site selection of underground salt cavern hydrogen storage.
In view of the problems and deficiencies existing in the existing technology, the purpose of the disclosure is to provide a coupling numerical simulation method for site selection of an underground salt cavern hydrogen storage, which provides scientific and effective theoretical support for the site selection of underground salt cavern hydrogen storage for China, thereby the reasonable site selection of salt cavern hydrogen storage to be established underground is ensured.
Based on the above purpose, the disclosure adopts the following technical solutions:
A first aspect of the disclosure provides a coupling numerical simulation method for site selection of an underground salt cavern hydrogen storage, comprising the following steps.
In the disclosure, some internal grids (that is, the separate grids) in the salt cavern after the model is established are specially processed, for example, the porosity is set to 0.999, the permeability is set to 10−9 m2, and the hydrogen gas saturation is set to 1.0. In this way, the special grid is regarded as the hydrogen stored inside the salt cave, then, on this basis, the coupling simulation process of the TOUGH2MP software, which is good at hydraulic and thermal calculations of the rock, and the FLAC3D software, which is widely used in rock salt creep large deformation calculations, is launched, and hydraulic-thermal-stress (THM) coupling numerical simulation research on site selection of the salt cavern storing hydrogen is carried out by using the method, which makes up for the shortcomings of the FLAC3D software that can merely simulate salt cavern stress calculations. According to the simulation result of the disclosure, site selection suggestions for the salt cavern hydrogen storage to be established may be given from perspectives of, for example, sealing properties of the rock salt and the caprock layer, the thickness of the salt layer, variability of interlayers, and rock salt creep stability.
The embodiments and features in the embodiments according to the disclosure may be combined with each other in situations where no conflict occurs. The disclosure will be described in detail below in the embodiments with reference to the accompanying drawings.
The embodiment provides a coupling numerical simulation method for site selection of an underground salt cavern hydrogen storage, which comprises the following steps.
Subsequent hydraulic-thermal-stress (THM) coupling numerical simulation research is carried out according to the geological model. Rock layers of the geological model are the caprock layer, the salt layer, the interlayer, the salt layer, and the floor from top to bottom. The upper boundary of the model is −900 m, that is, the burial depth is 900 m. The thickness of the caprock layer and the floor are each 100 m, the total thickness of the salt layer is 200 m, and the thickness of the interlayer is 4 m. Passing through the center of the simulated salt cavern hydrogen storage, the thickness from the roof to the caprock layer of the salt cavern is 60 m. The inner peripheral of the salt cavern is provided with the special grids (that is, the separate grids) representing the stored hydrogen.
The specific steps to establish and balance the initial coupling field based on the geological model are as follows.
In the formula, i is the type of rock in the overlying layer (such as mudstone or sandstone); ρi is the density of type i rock (unit: kg/m3); g is the acceleration of gravity (unit: m/s2); hi is the thickness of type i rock (unit: m); and a negative sign means that in the established model, it is assumed that the ground is Z=0, the entire model is in an area with a negative Z value, and in FLAC3D, it is stipulated that the rock compressive stress is negative.
From the geological data collected in step S1, it may be known that the average density of the rock salt in the area is 2220 kg/m3, and the average density of the caprock layer, the floor, and the interlayer is 2490 kg/m3. The overlying rock layer pressure of the upper surface of the model is calculated to be approximately 21.96 MPa.
The calculation formula of the initial in-situ stress field is:
In the formula, P0 is the overlying rock layer pressure applied to the upper surface of the model (unit: Pa); ρi is the density of type i rock in the model (unit: kg/m3); Zibottom is the Z coordinate value of the bottom boundary of type i rock in the model (unit: m); and Ziroof is the Z coordinate value of the roof boundary of type i rock in the model (unit: m).
The temperature field adopts a temperature field with a constant temperature gradient, and the calculation formula is:
In the formula, T0 is the ground temperature (unit: ° C.); ΔT is the temperature gradient in the vertical direction (unit: ° C./m); and Z is the Z coordinate value of the model (a negative value; unit: m).
Considering that the rock salt and the caprock layer thereof are almost impermeable layers, when setting the seepage field, the pore pressure may be set to be just greater than the atmospheric pressure.
The specific steps to reset the parameter values of the separate grids in the TOUGH2MP software are as follows. A volume of the separate grid is increased to the actual volume of the salt cavern hydrogen storage (the general geological model is a one-quarter model, that is, one-fourth of the actual volume of the salt cavern) to obtain the hydrogen grid. Afterward, the porosity of the hydrogen grid is set to 0.999, the permeability is set to 1×10−9 m2 (as long as being significantly greater than the permeability of the surrounding rock salt), the hydrogen gas saturation is set to 1.0, and other parameters are set the same as the computational grid around the hydrogen grid (the pore pressure of the hydrogen grid is modified to the internal pressure of the salt cavern required to be simulated, which is 20 MPa). It should be noted that the hydrogen gas saturation of the computational grid around the hydrogen grid is set to 0.0. The one-quarter three-dimensional geological model after excavation is shown in
The pore pressure of the hydrogen grid is the simulated internal pressure value of the salt cavern, and the simulated internal pressure value of the salt cavern is set to the maximum operable pressure of the salt cavern (generally, the maximum operable pressure of the salt cavern is 80% to 90% of the original rock stress of the roof of the salt cavern). Since the simulation is mainly used for site selection research rather than salt cavern operation period research, adopting the maximum pressure to perform simulation is beneficial to well screening appropriate storage establishment parameters.
It should be noted that hydrogen and water are described by using the EOS5 module in TOUGH2MP. Further, there is no need to reset the parameters of the separate grid in the FLAC3D software, because the separate grid represents the target area of the salt cavern hydrogen storage, which is hollow and mainly comprises hydrogen, and the stress calculation is mainly for the rock salt, that is, the separate grid is not involved in the stress calculation in FLAC3D, while the computational grid representing the rock salt on the periphery of the separate grid is involved in the stress calculation.
The specific steps to initialize settings and synchronously update the initial values of hydraulic and thermal parameters and the simulation time in FLAC3D and TOUGH2MP are as follows. First, the initial values of some hydraulic and thermal parameters (among the hydraulic parameters, for example, the rock salt porosity is set to 0.2% and 0.5%, the rock salt permeability is set to 10−19 to 10−22 m2, the interlayer permeability is set to 10−17 to 10−22 m2; and among the thermal parameters, the thermal conductivity coefficient of rock salt is set to 7.0 W/(m·° C.), the specific heat capacity of rock salt is set to 860 J/(kg·° C.)) of each rock layer and the simulation time (set to 30 years) in FLAC3D are set according to relevant parameter information in the FLAC3D software. Then, the initial values relevant to the hydraulic and thermal parameters of each rock layer and the simulation time in FLAC3D are synchronously updated to the TOUGH2MP software (while the initial value of the rock pore saturation among the hydraulic parameters are directly imported into TOUGH2MP from FLAC3D). It should be noted that the sensitivity of the impact of the parameter to the site selection of the hydrogen storage may be examined by setting and calculating different porosity and permeability of the rock salt and the caprock layer.
It should be noted that in the simulation calculation of the hydraulic parameter by the TOUGH2MP software, the basic mass and energy calculation is expressed as follows: the mass flux change of any grid in TOUGH2MP is the sum of the flux of the connected grid thereof and the injection source, and the calculation formula is:
In the formula, Mk is the molar mass per unit volume (unit: mol/m3); k is the mass component; Vn is the control quantity of any subdomain in the flow system (unit: m3); {right arrow over (F)}k is the mass flux of component k (unit: mol/(m2·s)); Γn is the closed area of the control quantity Vn (unit: m2); {right arrow over (n)} is the normal vector of dΓn; and qk is the sink and source of component k (unit: mol/(m3·s)).
In the above formula (a), the mass formula of Mk is:
In the formula, Mk is the molar mass per unit volume (unit: mol/m3); ϕ is the porosity of rock, dimensionless; Sβ is the saturation of β phase, dimensionless; ρβ is the mass density of β phase (unit: kg/m3); and Xβk is the mass fraction of component k in β phase.
In the above formula (a), the mass flux {right arrow over (F)}k of component k (in the EOS5 model, there are two components of hydrogen and water) is calculated as:
In the formula, {right arrow over (F)}β is the mass flux of β phase (unit: mol/(m2·s)); and Xβk is the mass fraction of component k in β phase, dimensionless.
In the above formula (c), since the calculation of multiphase fluid flow in each rock pore in TOUGH2MP follows Darcy's law, the calculation formula for the mass flux of β phase is:
In the formula, k is the absolute permeability of rock (unit: m2); krβ is the relative permeability in β phase (unit: m2); ρβ is the mass density of β phase (unit: kg/m3); μβ is the dynamic viscosity in β phase (unit: Pa·s); and Pβ is the fluid pressure of β phase (unit: Pa).
Moreover, in TOUGH2MP, the mass conservation equation is solved by Newton's iteration method. For component k at time t+1, the remaining term Rnk,r+1 is generated according to the change of the cumulative term of time step Δt. The flux and the injection source at time t+1 is calculated as:
In the formula, n is the grid; m is the surface of the grid; Anm is the contact area between two grids (unit: m2); Mnk,t is the molar mass of component k on unit volume of grid n at time t (unit: mol/m3); Δt is the time step (unit: s); Vn is the volume of grid n (unit: m3); Fnmk,t+1 is the flow mass flux of component k between the two grid contact surfaces at time t+1 (unit: mol/(m2·s)); and qnk,t+1 is the source of component k injected into the grid n at time t+1 (unit: mol/(m3·s)).
In the time step Δt calculation of the above formula (e), the porosity and permeability among the hydraulic parameters are assumed to be constant values at the beginning of the time step calculation; Mnk,t represents the molar mass at the end of the previous time step calculation, also comprising the previous porosity ϕ; Mnk,t+1 and Fnmk,t+1 represent the molar mass and mass flux at time t+1, also comprising the new porosity ϕt+1; and the phase saturation S should be corrected according to the change of porosity, specifically calculated by the following formula:
In the formula, Slt is the liquid phase saturation at time t; Slt+1 is the liquid phase saturation at time t+1; and Sgt+1 is the gas phase saturation at time t+1.
It should be noted that the simulation calculation of the thermal parameters by the TOUGH2MP software follows the laws of thermodynamics.
Optionally, the relative permeability of different phase states may be calculated by using Cauchy's formula:
The relative permeability of different phases may also be calculated by using the van Genuchten model:
When it comes to hydraulic calculations, the capillary pressure of the rock may be calculated by using the van Genuchten model:
The TOUGH2MP software is a numerical simulator, mostly used for multi-dimensional fluid and heat flow of multi-component and multi-phase fluid mixtures in porous and fractured media. TOUGH2 adopts a multiphase extension of Darcy's law to describe fluid advection, and there is large-scale conduction of diffusivity at all stages. The heat flow occurs through conduction and convection, comprising the sensible heat effect and latent heat effect, in which the description of thermodynamic conditions is based on the assumption of local balance of all phases. TOUGH2 uses the integral finite difference method on an unstructured grid to solve mass and energy balances over the simulation domain.
In step S5, the appropriate constitutive model may be adopted in the FLAC3D software to perform creep calculation of the rock salt. Optionally, a creep stress model of rock salt may adopt the classic Newton Power law model, and the calculation formula is:
In the formula, {dot over (∈)}cr is the creep rate, A and n are rock salt material parameters (obtained through creep experiments),
In the formula, σ1, σ2, and σ3 are the three principal stresses of rock salt.
Further, in the TOUGH2MP software, the relative penetration model adopts the Cauchy model; the capillary pressure model of each rock layer adopts the van Genuchten model; and the FLAC3D creep stress calculation model adopts the Newton Power law model. Based on the geological data collected in the area, the rock salt creep parameter A is set to 2.30×10−8 (1/year), and n is 2.0.
The analysis process of the coupled simulation results is as follows.
(A) Effect of Rock Salt Permeability
In TOUGH2MP, the permeability of the rock salt is set to 10−19 m2, 10−20 m2, 10−21 m2, and 10−22 m2 respectively, while keeping other parameters unchanged. When analyzing the impact of rock salt permeability, in order to avoid the impact of interlayer parameter variability, the interlayer parameters may be set the same as the rock salt, the simulated internal pressure is 20 MPa, and the simulation time is 30 years.
(B) Effect of Rock Salt Porosity
In TOUGH2MP, the porosity of the rock salt is set to 0.2% and 0.5% respectively, while keeping other parameters unchanged. When analyzing the impact of rock salt permeability, in order to avoid the impact of interlayer parameter variability, the interlayer parameters may be set the same as the rock salt, the simulated internal pressure is 20 MPa, and the simulation time is 30 years.
(C) Effect of Interlayer Permeability
According to the data collected in the target area, the interlayer in the area is usually mudstone containing rock salt, and the permeability should be similar to the rock salt. Therefore, during the simulation analysis, it is assumed that the difference in permeability between the interlayer and the rock salt is not greater than 102, that is, when the permeability of the rock salt is 10−19 m2, the maximum permeability of the interlayer is 10−17 m2. At the same time, other simulation parameters are kept unchanged, the simulated internal pressure is 20 MPa, and the simulation time is 30 years.
(D) Effect of Rock Salt Creep
Based on the model that meets the sealing requirement, using simulation time as a single variable, FLAC3D is used to perform numerical simulation of the rock salt creep stability in an area to be screened.
Number | Date | Country | Kind |
---|---|---|---|
202310162386.5 | Feb 2023 | CN | national |
Entry |
---|
J. Rutqvist, et al., “A modeling approach for analysis of coupled multiphase fluid flow, heat transfer, and deformation in fractured porous rock,” International Journal of Rock Mechanics & Mining Sciences 39 (2002) 429-442 (Year: 2002). |
P. H. Winterfeld, et al., “An Overview of our Coupled Thermal-Hydrological-Mechanical Simulator for Porous and Fractured Media,” ARMA 20-1252, p. 1-12 (2020) (Year: 2020). |
Winjing Li, et al., “Investigation of thermal-mechanical effects on salt cavern during cycling loading,” Energy 232 p. 1-13 (2021) ( Year: 2021). |
Number | Date | Country | |
---|---|---|---|
20240289521 A1 | Aug 2024 | US |