Powered surgical hand pieces are commonly used in many medical specialties to drive surgical tools. For example, powered surgical hand pieces are used to drive surgical drills, blades or other cutting tools in performing various diverse cutting-type functions including drilling, tapping, resection, dissection, debridement, shaving, pulverizing, and shaping of anatomical tissue including bone. The hand pieces are typically configured for selective coupling to, and driving of, a variety of different rotary-type surgical cutting instruments that are each designed to perform a specific procedure. During use, based upon the specific surgical procedure, the surgeon selects the appropriate surgical tool and mounts it to the powered hand piece. The powered hand piece is then operated to move (e.g., rotation, oscillation) the tool in performing the surgical procedure. Additional procedural steps can later be performed by mounting a differently-styled tool to the same powered hand piece.
The improved capabilities of powered surgical hand pieces, as well as the vast number of surgical cutting tools now available, have undoubtedly greatly increased the number of neurological, spine, ENT/head/neck and other procedures that a surgeon can perform utilizing a single surgical system (i.e., a single powered hand piece with multiple surgical cutting tools). Selective driven coupling between the powered hand piece and each tool is typically effectuated within a housing of the hand piece. The housing carries an internal drive chuck or the like configured to receive a shank of the surgical cutting tool in a mating fashion. Thus, the shank of each surgical cutting tool useful with a particular hand piece generally has a common cross-sectional shape, with this shape corresponding to the hand piece drive chuck (e.g., circular, hexagonal). The drive chuck is connected to (or formed as part of) a drive shaft; upon connection of the surgical cutting tool to the drive chuck, powered rotation of the drive shaft rotates the cutting tool.
In current approaches, the cutting tool, including the shank, is generally shaped as an elongated cylinder defining a single central axis about which the tool is rotated during use. The hand piece drive chuck forms a corresponding, generally cylindrical-shaped passage for receiving the shank, effectuating a coupled connection and subsequent driven interface at point contacts created solely about the single central axis. The shank (or other regions of the cutting tool) may include recesses, grooves, or other features deviating from a truly cylindrical shape for purposes of effectuating an axial and/or rotational lock relative to the drive chuck. In some instances, alignment of the shank and drive chuck can be problematic, leading to user frustration.
The present disclosure addresses problems and limitations associated with the related art.
Aspects of the disclosure relate to a surgical cutting tool that includes a body and a cutting head. The body maintains a coupling portion, which can selectively connect the surgical cutting tool to a powered hand piece to form a surgical cutting system. A tang of the coupling portion is configured such that upon insertion of the tang into a drive pin of the hand piece, the tang promotes self-alignment of the coupling portion with the drive pin.
In one illustrative embodiment, the coupling portion includes a tang and a distal portion interconnected by an intermediate stem portion. The intermediate stem portion defines a central axis. The tang includes an extension portion coaxially aligned with the central axis and a first interface surface defining a first plane that is parallel with the central axis. The first interface surface terminates at a first end surface oriented perpendicular to the first plane. The tang further includes a first ramp portion extending distally from the first end surface adjacent the extension portion at a first angle of about 5 to about 85 degrees with respect to the first interface surface. A second interface surface is further provided defining a second plane that is parallel with the central axis. The second interface surface terminates at a second end surface oriented perpendicular to the second plane. The tang further includes a second ramp portion extending distally from the second end surface adjacent the extension portion at a second angle of about 5 to about 85 degrees.
A surgical cutting system for use in the dissection of bone, biomaterials, and/or other tissue is provided in yet another illustrative embodiment. The surgical cutting system includes a hand piece including a drive pin, a cutting tool including a cutting head and a coupling portion coupled to the cutting head such that rotation of the coupling portion correspondingly rotates the cutting head. The coupling portion can releasably connect the cutting tool to the hand piece. The coupling portion includes a tang and a distal portion interconnected by an intermediate stem portion; wherein the intermediate stem portion defines a central axis. The tang includes an extension portion coaxially aligned with the central axis and a first interface surface defining a first plane that is parallel with the central axis. The first interface surface terminates at a first end surface oriented perpendicular to the first plane and the tang further includes a first ramp portion extending distally from the first end surface adjacent the extension portion at a first angle of about 5 to about 85 degrees with respect to the first interface surface. The tang also includes a second interface surface defining a second plane that is that is parallel with the central axis; the second interface surface terminating at a second end surface oriented perpendicular to the second plane. The tang includes a second ramp portion extending distally from the second end surface adjacent the extension portion at a second angle of about 5 to about 85 degrees.
As used throughout this disclosure, the term “edge” is in reference to an outside limit of an object, area or surface. Unless otherwise specifically noted, the term “edge” is not limited to a uniform, linear or straight line, and is inclusive of irregular, curved or complex shapes.
As used throughout this disclosure, the term “surface” or “wall” is in reference to an outer part or extent of a body, having a continuous set of points that has length and breadth, but no thickness. Unless otherwise specifically noted, the term “surface” or “wall” are not limited to a uniform, flat or planar face (as defined by within 5% of a flat or planar surface, and is inclusive of irregular, curved or complex shapes.
One embodiment of a surgical cutting system 20 is shown in
In some embodiments, the surgical cutting tool 22 includes a body 23 in which an elongated shaft (not visible), which can be connected to the coupling portion 36. The elongated shaft and connecting portion 36 can be formed of a rigid, surgically safe material (e.g., stainless steel). A distal portion of the elongated shaft forms or carries (e.g., has assembled thereto) a cutting head 32. The cutting head 32 can assume a wide variety of forms appropriate for performing a desired rotary surgical cutting procedure (e.g., cutting, debulking, resecting, or removing anatomical tissue including bone). By way of one non-limiting embodiment, the cutting head 32 can be a bur having any shape, size, flute pattern, etc., as desired. While the cutting tool 22 is illustrated as being non-linear or having one bend or curve, in other embodiments the elongated shaft can be linear or define a plurality of bends or curves. The cutting tool 22 can otherwise be of a type known in the art (e.g., model number SP12BA30 available from by Medtronic, Inc. of Minneapolis, Minnesota).
Generally, the powered hand piece 24 includes one or more features (e.g., drive pin 70 discussed in greater detail below with respect to
One embodiment of the coupling portion 36 is shown in greater detail in
A shape of the intermediate stem region 38b can be viewed as defining a maximum outer dimension (e.g., diameter) D1 (
The tang 38c is configured for establishing a driven interface with the hand piece 24 and, in particular, the drive pin 70, which is best shown in
In this example embodiment, two interface surfaces 46a, 46b are provided, each being approximately 180 degrees from one another and each defining a plane that is parallel with the central axis A1. In some embodiments, the maximum width W1 is not less than 0.25 mm. In one embodiment, each interface surface 46a, 46b has a maximum width W1 in the range of about 0.25 mm to about 2.0 mm. The tang 38c further includes an extension portion 48 that is centrally located with respect to the central axis A1. The extension portion 48 of this particular embodiment is cylindrical in shape and has a blunt (i.e. planar) end surface 50 that is perpendicular to the central axis A1. It is envisioned that the extension portion 48 can extend from end surfaces 52a, 52b at a variety of lengths and that the end surface 50 may take a variety of shapes. It can be seen in
Similarly, the second interface surface 46b defines an end surface 52b that is oriented perpendicular to the central axis A1. A second ramp 54b extends from the end surface 52b, along the extension portion 48 in a linear fashion and can be identically configured to first ramp 45a. Opposite the second end surface 52b, the ramp 54b terminates abutting an interface wall 56a (
Referring now also to
A shape of the intermediate stem region 138b can be viewed as defining a maximum outer dimension (e.g., diameter) D2 (
The tang 38c forms or includes first and second interface surfaces 146a, 146b that provide torque transfer by engaging the input torque from the motor of the powered hand piece 24 via the drive pin 70 as discussed above with respect to coupling portion 36. In particular, the first interface surface 146a and the second interface surface 146b are both configured to engage respective guides 76a, 76b of the drive pin 70 (
In this embodiment, two interface surfaces 146a, 146b are provided, each being approximately 180 degrees from one another and each defining a plane that is parallel with the central axis A2. In one embodiment, each interface surface 146a, 146b has a maximum width W2 in the range of about 0.25 mm to about 2 mm. The tang 138c further includes an extension portion 148 that is centrally located with respect to the central axis A2. The extension portion 148 of this particular embodiment is cylindrical in shape and has a blunt (i.e. planar) end surface 150 that is perpendicular to the central axis A2. It is envisioned that the extension portion can extend from end surfaces 152a, 152b at a variety of lengths and that the end surface 150 may take a variety of shapes. It can be seen in
Similarly, the second interface surface 146b defines an end surface 152b that is oriented perpendicular to the central axis A2. A second ramp 154b extends from the end surface 152b, along the extension portion 148 in a helical fashion in a manner identical to that of the first ramp 154a. Opposite the second end surface 152b, the ramp 154b terminates abutting an arcuate interface wall 156a (
Turning now in addition to
As previously indicated, the coupling portions 36, 136, 236 disclosed herein can be used to operatively interconnect a cutting tool (e.g., cutting tool 22) to a hand piece (e.g. hand piece 24). In this way, the hand piece 24 can include a drive pin or drive pin 70 configured to receive and interface with the cutting tool 22 via the coupling portion 36, 136, 236. One example of a drive pin 70 is illustrated in
In one embodiment, the lumen 74 is defined by the combination of a variety of surfaces or edges (e.g., 80a-b, 90a-b, 92a-b, 94a-b) as best seen in
Referring now also to
Although only the engagement of the coupling portion 36′ is illustrated with respect to the drive pin 70, it will be understood in view of the present disclosure that engagement of the coupling portions and tangs illustrated in
Although the present disclosure has been described with reference to preferred embodiments, workers skilled in the art will recognize that changes can be made in form and detail without departing from the spirit and scope of the present disclosure.
This application is a Continuation of U.S. patent application Ser. No. 16/999,901, filed Aug. 21, 2020, entitled “COUPLING PORTION FOR ROTARY SURGICAL CUTTING SYSTEMS,” pending, which is a Continuation of U.S. patent application Ser. No. 16/013,253, filed Jun. 20, 2018, entitled “COUPLING PORTION FOR ROTARY SURGICAL CUTTING SYSTEMS,” now U.S. Pat. No. 10,849,634, the entire teachings of which are incorporated herein by reference.
Number | Name | Date | Kind |
---|---|---|---|
233709 | Starr | Oct 1880 | A |
288676 | Stearns | Nov 1883 | A |
1043098 | Gross | Nov 1912 | A |
1053709 | Collins | Feb 1913 | A |
1112349 | Barnes | Sep 1914 | A |
1209362 | Turner | Dec 1916 | A |
1539439 | Smith | May 1925 | A |
1862337 | Emrick | Jun 1932 | A |
2477058 | Harborne et al. | Jul 1949 | A |
2512033 | Metz | Jun 1950 | A |
2522388 | Madsen | Sep 1950 | A |
2596594 | Petre | May 1952 | A |
2682184 | Szarkowski | Jun 1954 | A |
2726872 | Onsrud | Dec 1955 | A |
2766791 | Givens | Oct 1956 | A |
2773693 | Chittenden | Dec 1956 | A |
3043634 | Coley | Jul 1962 | A |
3136347 | Linquist | Jun 1964 | A |
3589826 | Fenn | Jun 1971 | A |
3637225 | Schmuck | Jan 1972 | A |
3835858 | Hagen | Sep 1974 | A |
3943986 | Lejdegard | Mar 1976 | A |
4035100 | Kruger et al. | Jul 1977 | A |
4047722 | Nielsen et al. | Sep 1977 | A |
4078593 | Benitz | Mar 1978 | A |
4107949 | Wanner et al. | Aug 1978 | A |
4123074 | Wanner | Oct 1978 | A |
4146240 | Nielsen | Mar 1979 | A |
4185383 | Heimke et al. | Jan 1980 | A |
4378053 | Simpson | Mar 1983 | A |
4502734 | Allen | Mar 1985 | A |
4512692 | Nielsen et al. | Apr 1985 | A |
4565472 | Brennsteiner et al. | Jan 1986 | A |
4594036 | Hogenhout | Jun 1986 | A |
4655651 | Hunger et al. | Apr 1987 | A |
4823468 | Kollegger | Apr 1989 | A |
4830000 | Shutt | May 1989 | A |
4917274 | Asa et al. | Apr 1990 | A |
5009440 | Manschitz | Apr 1991 | A |
5116353 | Green | May 1992 | A |
5203654 | Henderson | Apr 1993 | A |
5256147 | Vidal et al. | Oct 1993 | A |
5263786 | Kageyama | Nov 1993 | A |
5286145 | Kleine | Feb 1994 | A |
5352234 | Scott | Oct 1994 | A |
5382249 | Fletcher | Jan 1995 | A |
5421682 | Obermeier et al. | Jun 1995 | A |
5439005 | Vaughn | Aug 1995 | A |
5466101 | Meyen | Nov 1995 | A |
5487626 | Von Holst et al. | Jan 1996 | A |
5499985 | Hein et al. | Mar 1996 | A |
5505737 | Gosselin et al. | Apr 1996 | A |
5549634 | Scott et al. | Aug 1996 | A |
5569256 | Vaughn et al. | Oct 1996 | A |
D377982 | Walen | Feb 1997 | S |
5601560 | Del Rio | Feb 1997 | A |
5634933 | McCombs | Jun 1997 | A |
5697158 | Klinzing et al. | Dec 1997 | A |
5720749 | Rupp | Feb 1998 | A |
5735535 | McCombs et al. | Apr 1998 | A |
5741263 | Umber | Apr 1998 | A |
5782836 | Umber et al. | Jul 1998 | A |
5807040 | Bongers-Ambrosius et al. | Sep 1998 | A |
5810802 | Panescu et al. | Sep 1998 | A |
5833704 | McCombs et al. | Nov 1998 | A |
5851094 | Strand et al. | Dec 1998 | A |
5888200 | Walen | Mar 1999 | A |
5893851 | Umber et al. | Apr 1999 | A |
5928241 | Menut | Jul 1999 | A |
5941891 | Walen | Aug 1999 | A |
5964555 | Strand | Oct 1999 | A |
5989257 | Tidwell et al. | Nov 1999 | A |
6000940 | Buss et al. | Dec 1999 | A |
6007541 | Scott | Dec 1999 | A |
6033408 | Gage | Mar 2000 | A |
6062575 | Mickel et al. | May 2000 | A |
6209886 | Estes et al. | Apr 2001 | B1 |
6261035 | Moores et al. | Jul 2001 | B1 |
6267763 | Castro | Jul 2001 | B1 |
RE37358 | Del Rio | Sep 2001 | E |
6290525 | Jacobi | Sep 2001 | B1 |
6409221 | Robinson et al. | Jun 2002 | B1 |
6447484 | Briscoe et al. | Sep 2002 | B1 |
6607533 | Del Rio et al. | Aug 2003 | B2 |
6612588 | Ostermeier et al. | Sep 2003 | B2 |
6688610 | Huggins et al. | Feb 2004 | B2 |
6723101 | Fletcher et al. | Apr 2004 | B2 |
6733218 | Del Rio et al. | May 2004 | B2 |
D492412 | Desoutter et al. | Jun 2004 | S |
6746153 | Del Rio et al. | Jun 2004 | B2 |
6780189 | Tidwell et al. | Aug 2004 | B2 |
6811190 | Ray et al. | Nov 2004 | B1 |
6976815 | Berglow et al. | Dec 2005 | B2 |
7001391 | Estes | Feb 2006 | B2 |
7011661 | Riedel | Mar 2006 | B2 |
7066940 | Riedel | Jun 2006 | B2 |
D536791 | Eskridge et al. | Feb 2007 | S |
7261169 | Kleine et al. | Aug 2007 | B2 |
7374375 | Kleine et al. | May 2008 | B2 |
7429154 | Kleine et al. | Sep 2008 | B2 |
7465309 | Walen | Dec 2008 | B2 |
7488327 | Rathbun et al. | Feb 2009 | B2 |
7497860 | Carusillo et al. | Mar 2009 | B2 |
7549992 | Shores et al. | Jun 2009 | B2 |
7559927 | Shores | Jul 2009 | B2 |
D609810 | Cote et al. | Feb 2010 | S |
7669308 | Oshnock et al. | Mar 2010 | B2 |
7691106 | Schenberger et al. | Apr 2010 | B2 |
7722054 | Young | May 2010 | B2 |
D617900 | Kingsley et al. | Jun 2010 | S |
D617901 | Unger et al. | Jun 2010 | S |
D617902 | Twomey et al. | Jun 2010 | S |
D617903 | Unger et al. | Jun 2010 | S |
7766585 | Vasudeva | Aug 2010 | B2 |
D631962 | Dorman | Feb 2011 | S |
D636082 | Cote | Apr 2011 | S |
7922720 | May et al. | Apr 2011 | B2 |
D641468 | Ruiz, Sr. et al. | Jul 2011 | S |
8043292 | Carusillo | Oct 2011 | B2 |
D648021 | Dorman | Nov 2011 | S |
D666294 | Miles et al. | Aug 2012 | S |
8361068 | McClurken | Jan 2013 | B2 |
8419760 | Wiebe, III | Apr 2013 | B2 |
8518065 | Shores et al. | Aug 2013 | B2 |
D692134 | Lee-Sepsick | Oct 2013 | S |
8597316 | McCombs | Dec 2013 | B2 |
8702710 | Carusillo | Apr 2014 | B2 |
8801713 | del Rio | Aug 2014 | B2 |
8893820 | Barhitte et al. | Nov 2014 | B2 |
D728098 | Schad et al. | Apr 2015 | S |
D728099 | Schad et al. | Apr 2015 | S |
D744650 | Catron et al. | Dec 2015 | S |
D746457 | Swick et al. | Dec 2015 | S |
D747477 | Freigang et al. | Jan 2016 | S |
D753826 | Eggeling et al. | Apr 2016 | S |
9333561 | Nakai et al. | May 2016 | B2 |
D782042 | Dexter et al. | Mar 2017 | S |
9597737 | Hecht | Mar 2017 | B2 |
D790699 | Dexter et al. | Jun 2017 | S |
D800906 | Cihak | Oct 2017 | S |
D800907 | Cihak | Oct 2017 | S |
10080579 | Cihak | Sep 2018 | B2 |
10314610 | Dexter | Jun 2019 | B2 |
10588640 | Steinhauser | Mar 2020 | B2 |
10849634 | Nguyen | Dec 2020 | B2 |
11154319 | Dexter et al. | Oct 2021 | B2 |
20020105149 | Karst | Aug 2002 | A1 |
20020151902 | Riedel et al. | Oct 2002 | A1 |
20020171208 | Lechot et al. | Nov 2002 | A1 |
20030060841 | Del Rio | Mar 2003 | A1 |
20030097133 | Green et al. | May 2003 | A1 |
20030130663 | Walen | Jul 2003 | A1 |
20030140743 | Ofentavsek | Jul 2003 | A1 |
20030163134 | Riedel et al. | Aug 2003 | A1 |
20030229351 | Tidwell | Dec 2003 | A1 |
20050027282 | Schweikert et al. | Feb 2005 | A1 |
20050072007 | Proulx | Apr 2005 | A1 |
20050232715 | Baumann | Oct 2005 | A1 |
20060053974 | Blust | Mar 2006 | A1 |
20070172321 | Nagai | Jul 2007 | A1 |
20070282329 | Kawano | Dec 2007 | A1 |
20080033280 | Lubock et al. | Feb 2008 | A1 |
20090024129 | Gordon et al. | Jan 2009 | A1 |
20090312779 | Boykin et al. | Dec 2009 | A1 |
20100063524 | McCombs | Mar 2010 | A1 |
20100076477 | Jezierski | Mar 2010 | A1 |
20110022069 | Mitusina | Jan 2011 | A1 |
20110190803 | To et al. | Aug 2011 | A1 |
20110218562 | Viola et al. | Sep 2011 | A1 |
20110238070 | Santangelo et al. | Sep 2011 | A1 |
20110270293 | Malla | Nov 2011 | A1 |
20110270294 | Rubin | Nov 2011 | A1 |
20120070220 | Ruiz, Sr. et al. | Mar 2012 | A1 |
20120259336 | del Rio | Oct 2012 | A1 |
20120259337 | del Rio | Oct 2012 | A1 |
20130110147 | Dame | May 2013 | A1 |
20130116659 | Porter | May 2013 | A1 |
20130138096 | Benn | May 2013 | A1 |
20130144267 | Chan et al. | Jun 2013 | A1 |
20130197489 | Rister et al. | Aug 2013 | A1 |
20130296848 | Allen, IV et al. | Nov 2013 | A1 |
20140056656 | Bae et al. | Feb 2014 | A1 |
20140124231 | Hessenberger et al. | May 2014 | A1 |
20140163558 | Cosgrove et al. | Jun 2014 | A1 |
20140303624 | del Rio et al. | Oct 2014 | A1 |
20140336654 | Pilgeram | Nov 2014 | A1 |
20140343454 | Miller et al. | Nov 2014 | A1 |
20140350561 | Dacosta et al. | Nov 2014 | A1 |
20140371752 | Anderson | Dec 2014 | A1 |
20160278788 | Dexter | Sep 2016 | A1 |
20160278802 | Cihak | Sep 2016 | A1 |
20180353201 | Cihak et al. | Dec 2018 | A1 |
20190388115 | Nguyen | Dec 2019 | A1 |
20200375612 | Nguyen | Dec 2020 | A1 |
20220304704 | Nguyen | Sep 2022 | A1 |
Number | Date | Country |
---|---|---|
686113 | Jan 1996 | CH |
106859727 | Jun 2017 | CN |
107405155 | Nov 2017 | CN |
8815261.8 | Mar 1989 | DE |
102012101259 | Aug 2013 | DE |
0293327 | Nov 1988 | EP |
0216354 | Jul 1991 | EP |
1101459 | Feb 2006 | EP |
1289714 | Aug 2008 | EP |
1514034 | Oct 2011 | EP |
1330849 | Jun 1963 | FR |
846877 | Aug 1960 | GB |
2129730 | May 1984 | GB |
2491524 | Dec 2012 | GB |
2014-516611 | Jul 2014 | JP |
2077275 | Apr 1997 | RU |
9608343 | Mar 1996 | WO |
200166024 | Sep 2001 | WO |
200189769 | Nov 2001 | WO |
2007002230 | Jan 2007 | WO |
2009012457 | Jan 2009 | WO |
2012138337 | Oct 2012 | WO |
2014037134 | Mar 2014 | WO |
2014176060 | Oct 2014 | WO |
Entry |
---|
Office Action CN201980040450.4 dated Nov. 14, 2023 21pp. |
Product Catalog—vol. 9, Brasseler USA, Case 0:11-cv-01404-MJD-FLN Document 40-3 Filed Nov. 18, 2011—7 pgs. |
International Search Report and Written Opinion for International Application No. PCT/US2016/018686 mailed Jul. 22, 2016 (17 pages). |
International Search Report and Written Opinion for International Application No. PCT/US2019/031473 mailed Aug. 19, 2019 (12 pages). |
Number | Date | Country | |
---|---|---|---|
20220304704 A1 | Sep 2022 | US |
Number | Date | Country | |
---|---|---|---|
Parent | 16999901 | Aug 2020 | US |
Child | 17840034 | US | |
Parent | 16013253 | Jun 2018 | US |
Child | 16999901 | US |