1. Technical Field
The present disclosure relates to surgical instruments and, more specifically, to systems for coupling portions of a transmission housing together.
2. Discussion of Related Art
A number of surgical device manufacturers have developed product lines with proprietary drive systems for operating and/or manipulating electromechanical surgical devices. Some electromechanical surgical devices include a handle assembly, which is reusable, and replaceable loading units and/or single use loading units or the like that are selectively connected to the handle assembly prior to use and then disconnected from the handle assembly following use, in order to be disposed of or in some instances sterilized for re-use. Some electromechanical surgical devices include adaptors positioned between the handle assembly and the replaceable loading units to interconnect and/or adapt drive systems of the handle assembly for use by the replaceable loading units.
After each use, the adaptor is disposed of, reused, or partially disposed of and partially reused. Any part of an adaptor that is reused must be sterilized to neutralize potentially infectious agents before being reused.
Generally, the adaptors include transmission housing and an elongate shaft extending from the transmission housing. Traditionally the transmission housing includes body portions connected together over the proximal end of the elongate shaft. One means for connecting the body portions has been to screw the body portions together with the screws orthogonal to the plane of a parting surface between the body portions with the heads of the screws adjacent the parting surface. In doing so, one of the body portions includes screw pockets to permit access to the screw heads. These pockets may collect matter during a surgical procedure making sterilization of the adaptor more difficult.
Accordingly, a need exists for connecting body portions of adaptor that reduces the size of or eliminates the pockets to aid in the sterilization of the adaptor for reuse.
In an aspect of the present disclosure, a housing for sealing mechanical or electrical components therewithin includes first and second body portions and a fastener. The first and second body portions are coupled together along parting surfaces thereof. The first and second body portions define an interior space therebetween. The parting surface of the first body portion defines an opening extending orthogonal to a plane defined by the parting surfaces and the second body portion includes a protrusion extending from the parting surface of the second body portion and into the opening formed in the first body portion. The fastener engages the protrusion to couple the first and second body portions together. The fastener is inserted through an outer surface of the first body portion.
In aspects, the protrusion defines a hole that receives the fastener therewithin to couple the first and second body portions together. The hole may be orthogonal to the plane defined by the parting surfaces. The hole may be a blind hole extending through the protrusion and into the second body portion. The first body portion may define a pocket extending from an outer surface of the first body portion to a flange extending from a sidewall of the pocket. The pocket defines an axis that may be orthogonal to the plane defined by the parting surfaces. The flange may define a portion of the blind hole. The fastener may include a head and a shank. The shank may extend through the flange, through the protrusion, and into the second body portion. The head may abut the flange and may be disposed adjacent the outer surface of the first body portion. The head may be spaced-apart from the parting surfaces of the first and second body portions.
In some aspects, the hole defines an axis that passes through the longitudinal axis of the first and second body portions. The first body portion may define a pocket extending from an outer surface of the first body portion to a flange extending from a sidewall of the pocket. The pocket may define an axis passing through the longitudinal axis of the first and second body portions. The fastener may include a head and a shank. The shank may extend through the flange, through the protrusion, and into the first body portion. The head of the fastener may abut the flange and may be disposed adjacent the outer surface of the first body portion. The head of the fastener may form a smooth surface with the outer surface of the first body portion.
In certain aspects, the hole defines an axis that is parallel to the plane defined by the parting surfaces. The first body portion may define a passage extending from an outer surface of the first body portion. The passage may define an axis of that is parallel to the plane defined by the parting surfaces.
In particular aspects, the fastener extends through the passage, through the hole of the protrusion, and into the first body portion. The fastener may form a smooth transition with the outer surface of the first body portion. The fastener may be at least one of press fit, glued, sonic welded, or laser welded within the passage.
In another aspect of the present disclosure, a housing for sealing mechanical or electrical components therewithin includes first and second body portions and a fastener. The first and second body portions are coupled together along parting surfaces thereof to define an interior space therebetween. A bore is defined through the parting surfaces of the first and second body portions. The bore defines an axis that is orthogonal to a plane defined by the parting surfaces. The fastener is disposed within the bore to couple the first body portion to the second body portion.
In aspects, the bore does not penetrate an outer surface of the first body portion and does not penetrate an outer surface of the second body portion. The fastener may be at least one of press fit, glued, sonic welded, or laser welded within the bore.
In yet another aspect of the present disclosure, a housing for sealing mechanical or electrical components therewithin includes first and second body portions that are coupled together to define an interior space therebetween. The first body portion includes fingers extending towards the second body portion with each finger defining a recess. The second body portion includes tabs extending towards the first body portion with each tab defining a groove. The recesses are sized and configured to receive the tabs and the grooves are sized and configured to receive the fingers. The fingers and the tabs interlock to couple the first and second body portions together. Each finger and each tab may extend along an entire length of the first and second body portions respectively.
In still another aspect of the present disclosure, a housing for sealing mechanical or electrical components therewithin includes first and second body portion and a retaining ring. The first and second body portions are coupled together along parting surfaces thereof to define an interior space therebetween. A groove is defined about an outer surface of the first and second body portions. The retaining ring is disposed within the groove to couple the first and second body portions together. The grove may be orthogonal to a plane defined by the parting surfaces.
Further, to the extent consistent, any of the aspects described herein may be used in conjunction with any or all of the other aspects described herein.
Various aspects of the present disclosure are described hereinbelow with reference to the drawings, wherein:
Embodiments of the present disclosure are now described in detail with reference to the drawings in which like reference numerals designate identical or corresponding elements in each of the several views. As used herein, the term “clinician” refers to a doctor, a nurse, or any other care provider and may include support personnel. Throughout this description, the term “proximal” refers to the portion of the device or component thereof that is closest to the clinician and the term “distal” refers to the portion of the device or component thereof that is farthest from the clinician.
Referring now to
With reference to
After use of the surgical instrument 100 (
With reference to
The pockets 124 extend from a point adjacent the parting surfaces 125 and through the outer surface of the first body portion 122a. During use of instrument 100, the pockets 124 may collect matter that must be removed during sterilization and may require additional cleaning before sterilization.
Referring now to
The first body portion 11a defines pockets 14 that are substantially orthogonal to the plane defined by the parting surfaces 12. A flange 15 extends from the sidewalls of each of the pockets 14 adjacent a bottom 14a of the pockets 14. The first body portion 11a also defines openings 15a extending from a bottom surface of the flange 15 to the plane defined by the parting surfaces 12.
The second body portion 11b defines blind holes 16 substantially orthogonal to the plane defined by the parting surfaces 12. Each of the holes 16 is aligned with a respective one of the pockets 14 and flanges 15 of the first body portion 11a. The second body portion 11b includes protrusions 17 extending from the plane defined by the parting surfaces 12 towards the first body portion 11a. Each of the protrusions 17 extend into and are received within a respective one of the openings 15a defined by the first body portion 11a. The upper surface of each of the protrusions 17 abuts a respective one of the flanges 15. Each of the screws 18 is inserted through a respective one of the flanges 15 and into a respective hole 16 defined by the second body portion 11b to couple the first and second body portions 11a, 11b together. The holes 16 may be defined by the protrusions 17.
To assemble the housing 10, the first and second body portions 11a, 11b are aligned with one another such that the pockets 14 are aligned with the holes 16. It will be appreciated that the protrusions 17 being received within the openings 15a may assist in the alignment of the first and second body portions 11a, 11b. A fastener or screw 18 having a head 18a and a shank 18b is then inserted through each flange 15 and into a respective one of the holes 16. Each screw 18 is tightened until head 18a of the screw 18 abuts the flange 15. When tightened the head 18a forms a sealing relationship with the flange 15. The head 18a of the screw 18 may partially deform the flange 15.
It will be appreciated that when the head 18a abuts the flange 15, the head 18a is within a respective pocket 14 within an outer surface of the first body portion 11a. A portion of the head 18a may form a smooth transition with the outer surface of the first body portion 11a. It is within the scope of this disclosure that the housing 10 is assembled over an elongate shaft (e.g., the elongate shaft 128 (
It will be appreciated that the surface area or volume defined by the pockets 14 is reduced when compared to the surface area or volume of the pockets 124 of the housing 122. As such, the pockets 14 will collect less matter during use than the pockets 124 (
Referring now to
The second body portion 21b defines bores or openings 24 in a parting surface 25 (
To assemble the housing 20, a pin 28 is press fit into the openings 24 defined in one of the first or second body portions 21a, 21b. The second body portion 21b is aligned with the first body portion 21b such that each of the pins 28 is aligned with an opening 24 in the other body portion 21a, 21b. The second body portion 21b is then pressed into the first body portion 21b such that each pin 28 is press fit into the openings 24 to couple the first and second body portions 21a, 21b together. An adhesive may be used to secure pins 28 within openings 24 and/or to secure the first and second body portions 21a, 21b to one another.
It is within the scope of this disclosure that the housing 20 is assembled over an elongate shaft (e.g., the elongate shaft 128 (
It will be appreciated that the outer surface of housing 20 is substantially smooth to reduce crevasses (e.g., pockets) that may retain or collect matter during use. As such, the outer surface of the housing 20 will collect less matter during use, and thus, reduce or eliminate the need for additional cleaning before sterilization as compared to the housing 122 (
Referring now to
The first body portion 31 a defines screw passages 34 extending from the outer surface of the housing 30 and towards the center point of the housing 30 when viewed in a plane transverse to the longitudinal axis of the housing as shown in
The second body portion 31b includes protrusions or tabs 36 extending orthogonal to the plane defined by the parting surfaces 32 towards the first body portion 31a. The tabs 36 are substantially rectangular in cross-section in the plane defined by the parting surfaces 32. Each tab 36 defines a screw opening 37 adjacent an end spaced-away from the second body portion 31b. The end of the tabs 36 spaced-away from the second body portion 31b may be shaped to guide the tabs 36 into the tab openings 35.
To assemble the housing 30, the first body portion 31a is aligned with the second body portion 31b such that each tab 36 is aligned with a respective one of the tab openings 35. The first and second body portions 31a, 31b are then pressed together such that the tabs 36 are seated within the tap openings 35 until the screw openings 37 of the tabs 36 are aligned with the screw passages 34 of the first body portion 31a. When the tabs 36 are seated, a screw 38 is inserted into each screw passage 34 and threaded through a respective one of the screw openings 37 to couple the first and second body portions 31a, 31b together. A head 38a of each screw 38 may be seated within a respective one of the recesses 34a such that the head 38a is disposed within the outer surface of the first body portion 31a. Also, the screws 38 may be orientated such that a shank thereof extends in a substantially radial direction relative to a longitudinal axis of the housing 30.
It is within the scope of this disclosure that the housing 30 is assembled over an elongate shaft (e.g., the elongate shaft 128 (
It will be appreciated that the outer surface of housing 30 is substantially smooth to reduce crevasses (e.g., pockets) that may retain or collect matter during use. As such, the outer surface of the housing 30 will collect less matter during use, and thus, reduce or eliminate the need for additional cleaning before sterilization as compared to the housing 122 (
Referring now to
The first body portion 41 a defines passages 44 extending from the outer surface of the first body portion 41 a in a plane substantially parallel to a plane defined by the parting surfaces 42 and towards a centerline of the housing 40 as shown in
The second body portion 41b includes protrusions or tabs 46 extending orthogonal to the plane define by the parting surfaces 42 towards the first body portion 41a. The tabs 46 are substantially rectangular and define an opening 47 adjacent an end spaced-away from the second body portion 41b. The end of the tabs 46 spaced-away from the second body portion 41b may be shaped to guide the tabs 46 into the tab openings 45.
To assemble the housing 40, the first body portion 41a is aligned with the second body portion 41b such that each tab 46 is aligned with a respective tab opening 45. The body portions 41a, 41b are then pressed together such that the tabs 46 are seated within the tap openings 45 until the openings 47 of the tabs 46 are aligned with the passages 44 of the first body portion 41a. When the tabs 46 are seated, a fastener or pin 48 is inserted into each passage 44 and through a respective one of the openings 47 to couple the first and second body portions 41a, 41b together. The pins 48 are press fit in at least one of a respective passage 44 or a respective opening 47. Each pin 48 may be seated within a respective passage 44 such that the end of the pin 48 is flush with or within the inner surface of the first body portion 41a. It is within the scope of this disclosure that the housing 40 is assembled over an elongate shaft (e.g., the elongate shaft 128 (
It will be appreciated that the outer surface of housing 40 is substantially smooth to reduce crevasses (e.g., pockets) that may retain or collect matter during use. As such, the outer surface of the housing 40 will collect less matter during use, and thus, reduce or eliminate the need for additional cleaning before sterilization as compared to housing 122 (
Referring now to
The first body portion 51a includes fingers 54 that each defines a recess 55 in an inner surface thereof. The second body portion 51b includes tabs 56 sized and configured to be received within the recesses 55 of the fingers 54. Each tab 56 may define a groove 57 adjacent the parting surfaces 52. An end of the fingers 54 may positively engage a respective groove 57 to couple the first and second body portions 51a, 52b together. The fingers 54 may be biased inward (i.e., towards an inner surface of the housing 50) and/or the tabs 56 may be biased outward (i.e., towards an outer surface of the housing 50).
In embodiments, the first body portion 51 a includes a one or more individual fingers 54 along its length, each finger 54 having a substantially equal width or different widths. In some embodiments, a finger 54 on one side of the first body portion 51a (e.g., the left side as viewed in
In embodiments, the second body portion 5 lb includes one or more individual tabs 56 along its length, each tab 56 having a substantially equal width or different widths. In some embodiments, a tab 56 on one side of the second body portion 51b (e.g., the left side as viewed in
To assemble the housing 50, the first body portion 51a is aligned with the second body portion 51b such that each tab 56 is aligned with a finger 54 of the first body portion 51a. The first and second body portions 51a, 51b are then pressed together such that the tabs 56 are seated in a respective recess 55 of a finger 54. When the tabs 56 are seated, the first and second body portions 51a, 51b are coupled together. In embodiments, the end of each finger 54 is received within a respective groove 57. It is within the scope of this disclosure that the housing 50 is assembled over an elongate shaft (e.g., the elongate shaft 128 (
It will be appreciated that the outer surface of housing 50 is substantially smooth to reduce crevasses (e.g., pockets) that may retain or collect matter during use. As such, the outer surface of the housing 50 will collect less matter during use, and thus, reduce or eliminate the need for additional cleaning before sterilization as compared to housing 122 (
Referring now to
The first and second body portions 61a, 61b together define one or more radial or annular grooves 64 about an outer surface thereof. Each groove 64 forms a continuous ring about the housing 60. A retaining ring 66 is disposed in each of the grooves 64 to couple and retain the first and second body portions 61a, 61b together. The retaining rings 66 may be rigid or flexible. The retaining ring 66 may be sized such that when received within the groove the outer surface of the housing 60 is substantially smooth.
To assemble housing 60, the first and second body portions 61a, 61b are aligned with one another. It is also within the scope of this disclosure that one of the first and second body portions 61a, 61b includes a protrusion (not shown) and the other of the first and second body portions 61a, 61b includes an opening (not shown) to receive the protrusion to align the first and second body portions 61a, 61b. When the first and second body portions 61a, 61b are aligned, a retaining ring 66 is seated into each of the grooves 64 to couple the first and second body portions 61a, 61b together. It is within the scope of this disclosure that the housing 60 is assembled over an elongate shaft (e.g., the elongate shaft 128 (
It will be appreciated that the outer surface of housing 60 is substantially smooth to reduce crevasses (e.g., pockets) that may retain or collect matter during use. As such, the outer surface of the housing 60 will collect less matter during use, and thus, reduce or eliminate the need for additional cleaning before sterilization as compared to housing 122.
It will be appreciated that any of the above housings (e.g., the housings 10, 20, 30, 40, 50, and 60) may be disassembled after each use to debug, inspect, clean, or replace components housed therein. After disassembly, each the housings may be reassembled and reused.
It is within the scope of this disclosure that the parting surfaces (e.g., the parting surfaces 12, 22, 32, 42, 52, 62) of a housing (e.g., the housing 10, 20, 30, 40, 50, 60) may be welded to couple the body portions together. The welding may be but not limited to ultrasonic welding, laser welding, or induction welding. It will be appreciated that body portions of a housing may be coupled together only by welding the body portions together. An adhesive may be used to secure the first and second body portions (e.g., the first and second body portions 11a, 11b; 21a, 21b; 31a, 31b; 41a, 41b; 51a, 51b; 61a, 61b) of the housing (e.g., the housing 10, 20, 30, 40, 50, 60) to one another.
While several embodiments of the disclosure have been shown in the drawings, it is not intended that the disclosure be limited thereto, as it is intended that the disclosure be as broad in scope as the art will allow and that the specification be read likewise. Any combination of the above embodiments is also envisioned and is within the scope of the appended claims. Therefore, the above description should not be construed as limiting, but merely as exemplifications of particular embodiments. Those skilled in the art will envision other modifications within the scope and spirit of the claims appended hereto.
This application claims the benefit of and priority to U.S. Provisional Patent Application No. 62/017,550, filed Jun. 26, 2014, the entire disclosure of which is incorporated by reference herein.
Number | Date | Country | |
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62017550 | Jun 2014 | US |