The present invention relates to a coupling system for an electrical connector assembly. More specifically, the coupling system includes both inner and outer engagements that provide a secure connection between the components of the connector assembly to prevent loosening thereof due to movement or vibration of the components
The interconnection between components of an electrical connector assembly, such as a plug and receptacle, is critical to maintaining the proper electrical connection therebetween. Often conventional electrical connector assemblies loosen, particularly when subjected to vibration. Such loosening compromises the integrity of the electrical connection between the components.
Examples of conventional electrical connector assemblies are found in U.S. Pat. No. 4,556,807 to Cane, U.S. Pat. No. 4,296,986 to Herrmann, Jr., and U.S. Pat. No. 4,405,196 to Fulton, the subject matter of each of which is herein incorporated by reference.
Accordingly, the present invention provides an electrical connector assembly that comprises a first connector member that includes a first connector body supporting a first contact, the first connector body having a first interface end that defines a first tapered surface, and a second connector member that includes a second connector body supporting a second contact configured to mate with the first contact, the second connector body having a second interface end that mates with the first interface end of the first connector member, the second interface end of the second connector member having a second tapered surface configured to mate with the first tapered surface. The first and second tapered surfaces have substantially the same angle of taper and taper in opposite directions to engage one another in a friction fit to form an inner engagement between the first and second connector members. A coupling member is mounted near one of the first and second interface ends of the first and second connector bodies, respectively. The coupling member has an external engagement member that is configured to engage a corresponding external engagement member of the other of the first and second connector bodies to form an outer engagement between the first connector member and the second connector member. A biasing member is disposed in an annular receiving area defined between an inner surface of the coupling member and the one of the first and second connector bodies to which the coupling member is mounted, thereby biasing the coupling member toward the one of the first and second interface ends. The coupling member is movable between an unlocked position when the external engagement members are not engaged and a locked position when the external engagement members are engaged.
The present invention also provides an electrical connector assembly that comprises a plug member that includes a plug body that supports a male contact, the plug body having an interface end and a cable termination end opposite the interface end, and the interface end of the plug body defines a first tapered surface which tapers inwardly toward a central longitudinal axis of the plug body. A receptacle member includes a receptacle body that supports a female contact configured to receive the male contact, the receptacle body having an interface end that mates with the interface end of the plug member and an equipment end opposite the interface end, and the interface end of the receptacle member having a second tapered surface, the second tapered surface tapers outwardly away from a central longitudinal axis of the receptacle body. The first and second tapered surfaces have substantially the same angle of taper and engage one another to form an inner friction fit engagement between the plug member and the receptacle member. A sleeve member is rotatably mounted to the plug member near the interface end of the plug body, the sleeve member having an external engagement member configured to engage a corresponding external engagement member of the receptacle body to form an outer engagement between the plug member and the receptacle member. A biasing member is disposed in an annular receiving area defined between an inner surface of the sleeve member and the plug body biasing the sleeve member toward the interface end of the plug member. The sleeve member is movable between an unlocked position when the external engagement members are not engaged and a locked position when the external engagement members are engaged.
The present invention also provides an electrical connector assembly that comprises a plug member that includes a plug body that supports a pin contact, the plug body having an interface end and a cable termination end opposite the interface end, and the interface end of the plug body defines a first tapered surface which tapers inwardly toward a central longitudinal axis of the body. A receptacle member includes a receptacle body that supports a socket contact configured to receive the pin contact of the plug member, the receptacle body having an interface end that mates with the interface end of the plug member and an equipment end opposite the interface end, and the interface end of the receptacle member having a second tapered surface, the second tapered surface tapers outwardly away from a central longitudinal axis of the receptacle body. The first and second tapered surfaces have substantially the same angle of taper and engage one another to form an inner friction fit engagement between the plug member and the receptacle member. A sleeve member is rotatably mounted to the plug member near the interface end of the plug body. The sleeve member has at least one bayonet channel configured to engage a corresponding detent of the receptacle body to form an outer engagement between the plug member and the receptacle member. A spring is disposed in an annular receiving area defined between an inner surface of the sleeve member and the plug body biasing the sleeve member toward the interface end of the plug member. The sleeve member is movable between an unlocked position when the bayonet channel and detent are not engaged and a locked position when the bayonet channel and detent are engaged such that the detent abuts a hook end of the bayonet channel.
Other objects, advantages and salient features of the invention will become apparent from the following detailed description, which, taken in conjunction with the annexed drawings, discloses a preferred embodiment of the present invention.
A more complete appreciation of the invention and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
Referring to
The components of the electrical connector assembly 100 generally include first and second connector members 110 and 120, such as a plug and mating receptacle. The plug member 110 preferably connects to and terminates a cable 112, such as a coaxial cable, in a manner well known in the art. The receptacle member 120 preferably connects to an equipment panel 122, such as equipment used in wireless base station applications, e.g. transceivers, filters, amplifiers, antennas and the like.
The plug member 110 may include a plug body 202 that internally supports a contact 204, such as a male contact or pin. The pin 204 is particularly supported by an insulator 206. The plug member 110 includes one end 210 that terminates the cable 112 and an interface end 212, opposite the end 210 that interfaces with the receptacle member 120. As best seen in
The outer surface of the plug body 202 may also include an annular groove that is preferably positioned adjacent the outer tapered surface 214 that receives a sealing groove 218. The plug body 110 is preferably formed of a substantially rigid material that may be conductive, such as metals like brass aluminum or zinc alloys as well as metalized plastic.
The receptacle member 120 may include a receptacle body 222 that internally supports a contact 224, such as a female contact or socket. The socket 224 is particularly supported by an insulator 226 and is adapted to receive the pin 204 of the plug member 110. The receptacle body 222 includes one end 230 that connects to the equipment panel 122. Opposite end 230 is an interface end 232 configured to couple with the interface end 212 of the plug member 110. The interface end 232 of the receptacle body 222 has an inner tapered surface 234 that corresponds to the outer tapered surface 214 of the plug body 202 to form a friction fit therebetween when the plug and receptacle members 110 and 120 are assembled. The inner tapered surface 234 slopes outwardly away from a central longitudinal axis 236 of the receptacle body 222 and to the distal end of the receptacle body interface end 232 (e.g. shown tapering outwardly from right-to-left in
The receptacle body 222 includes an engagement member 240 on its outer surface. The engagement member 240 is preferably a plurality of threads at or near the interface end 232 of the receptacle body 222. The receptacle body 222 is mounted to the equipment panel 122 at its end 230 by a mounting flange 238. Like the plug body, the receptacle body 222 is preferably formed of a substantially rigid material that may be conductive.
As seen in
An annular receiving area 260 is defined between the outer tapered surface 214 of the plug body 202 and the inner surface of the coupling member 130 that is configured to receive the interface end 232 of the receptacle body 222. As seen in
The engagement member or threads 250 of the coupling member 130 and the engagement member or threads 240 on the outer surface of the receptacle body 222 engage to form an outer engagement between the plug member 110 and the receptacle member 120. Although it is preferable that the engagement members 240 and 250 be a plurality of threads, any known engagement or fastening mechanism may be used, such as a bayonet engagement. The combination of the inner engagement, that is the frictional fit between tapered surfaces 214 and 234, and the outer engagement, that is the threaded engagement between the coupling member 130 and the receptacle body 222, provides a secure engagement between the plug and receptacle member 110 and 120 that prevents loosening of the connection even during movement, such as vibration. That also maintains a positive electrical connection between the male and female contacts 204 and 224 of the plug and receptacle members 110 and 120 even during movement.
Referring to
Referring to
As seen in
The coupling member 630 may be a sleeve that is rotatably and slidably mounted to the plug body 702 by one or more retaining rings 776. The coupling sleeve 630 has a generally cylindrical body 778 with one end 780 that engages the receptacle member 620. The end 780 of the coupling sleeve 630 includes an outer shoulder 782. One or more, preferably three, engagement members 784, are provided in the body 778 of the sleeve 630. The engagement members 784 are preferably curved ramped channels that each have an open access end 786 and an opposite hook end 788, as best seen in
The sleeve body 778 covers the annular receiving area 760 of the plug body 702 such that the spring 770 is between the inner surface of the sleeve 630 and the outer surface of the plug body 702. The inner surface of the sleeve body also includes an inwardly extending shoulder 790 providing a stop for the spring 770 in the annular receiving area 760.
As seen in
The receptacle body 822 includes one or more, preferably three, engagement members 840, on its outer surface for engagement with the corresponding engagement members 784 of the coupling sleeve 630. The engagement members 840 are preferably detents spaced around the circumference of the receptacle hod 822. The detents 840 are sized to be received in the engagement channels 784 of the sleeve 630 through the open access ends 786 to form a bayonet-type outer engagement as the sleeve 630 rotates on the plug body 702.
When the plug and receptacle members 610 and 620 are mated, as seen in
While a particular embodiment has been chosen to illustrate the invention, it will be understood by those skilled in the art that various changes and modifications can be made therein without departing from the scope of the invention as defined in the appended claims. For example, although the plug members are shown as having the male contact and the receptacle members as having the female contact, that may be reversed. Also, the coupling member may be rotatably mounted to either the plug member or the receptacle member and the corresponding engagement members may be provided on the outer surface of either the plug or receptacle body, as appropriate. Additionally, the tapered surfaces one either the plug or receptacle bodies may taper inwardly or outwardly, as long as the tapered surfaces provide a frictional fit between the plug and receptacle members when mated.
This application is a continuation-in-part of U.S. patent application Ser. No. 13/085,058, filed Apr. 12, 2011, the subject matter of which is incorporated herein.
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4296986 | Herrmann, Jr. | Oct 1981 | A |
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4553807 | Cane | Nov 1985 | A |
4746305 | Nomura | May 1988 | A |
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5713765 | Nugent | Feb 1998 | A |
5816835 | Meszaros | Oct 1998 | A |
6176716 | Mercurio et al. | Jan 2001 | B1 |
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Number | Date | Country |
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2511990 | Oct 2012 | EP |
WO-2012138644 | Oct 2012 | WO |
Number | Date | Country | |
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20130157506 A1 | Jun 2013 | US |
Number | Date | Country | |
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Parent | 13085058 | Apr 2011 | US |
Child | 13759445 | US |