The invention relates to a cover and sump assembly for a main drain of a swimming pool or spa that prevents suction entrapment, and more specifically, to a cover and sump assembly having a frame defining a plurality of openings, one or more plates defining a plurality of openings and positioned on the frame, and a sump for collecting water and for receiving the frame. As configured, the cover and sump assembly reduces the velocity of water flowing through the assembly, uniformly distributes a suction force created by the water flow in said sump, and prevents a vortex of flowing water above the assembly, provides anti-entanglement features to minimize the likelihood of an individual becoming entrapped on the assembly by a suction force produced by a pump in the pool or spa filtering system. In other words, the cover and sump assembly increases the amount of water flowing through the assembly yet reduces the flow rate and provides safety features mandated by federal law.
The Federal Pool and Spa Safety Act became effective on Dec. 20, 2008. The Act addresses two key issues, namely the manufacture, import, and sale of suction outlet fittings (i.e., drain fittings and covers), and entrapment avoidance systems in public pools and spas. The Act requires the following: (1) on or after Dec. 20, 2008 all suction outlet fittings and covers made, imported, or sold in the United States must be certified to comply with ASME/ANSI A 112.19.8 (2007 version); (2) as of Dec. 20, 2008 all public pools and spas, both new and existing, must be equipped with certified covers on every suction outlet; and (3) as of Dec. 20, 2008, every public pool and spa, new and existing, that has a single outlet, other than an unblockable outlet, must employ one or more additional safety features set forth in the Act.
The Act resulted from an increasing number of deaths and accidents involving pools and spas. There is an annual average of 283 drowning deaths (2003-2005) and 2,700 emergency room treated submersion injuries (2005-2007) in the United States involving children younger than five years of age in pools and spas. From 1997 to 2007, there were 74 reported incidents associated with suction entrapment including nine deaths and 63 injuries. The new Act is aimed at reducing the deaths and injuries by making pools safer, securing the environment around them, and educating consumers and industry on pool safety.
Accordingly, the present invention addresses the requirement for a cover and sump assembly that satisfies new federal regulations and prevents suction entrapment.
The invention comprises in one embodiment a cover assembly for a drain having a frame defining a plurality of openings and having a base, a crown, and sloped sides; and at least one plate positioned on the crown of the frame and defining a plurality of openings; wherein the cover assembly maximizes the flow of water passing through the assembly, reduces the velocity of water flowing through the assembly, and prevents the formation of a vortex of flowing water substantially adjacent to the cover assembly, all thereby reducing the likelihood of suction entrapment.
The invention comprises in another embodiment a sump assembly for a drain having a sump for collecting water; a first conduit passing through an opening in the sump and having at least one flange; a second conduit defining an opening along a lower portion thereof and having a first flange, wherein the first and second conduits are in fluid communication with one another; wherein the sump assembly reduces the velocity of water flowing through the sump, uniformly distributes a suction force created by the water flow in the sump and at an opening in the sump, and prevents the formation of a vortex of flowing water substantially adjacent to the sump. As used herein, the term “sump” refers to a reservoir serving as a drain for water in a swimming pool or spa that forms part of the pumping and filtering system.
In yet another embodiment, the invention comprises a cover and sump assembly for a drain including a frame defining a plurality of openings and having a base, a crown, and sloped sides; at least one plate positioned on the crown of the frame and defining a plurality of openings; a sump defining at least one opening and configured to receive the frame; a first conduit having at least one flange and passing through an opening in the sump; and a second conduit defining an opening along a lower portion of the second conduit and having a first flange, the first and second conduits in fluid communication with one another. The cover and sump assembly maximizes the flow of water passing through the assembly, reduces the velocity of water flowing through the assembly, uniformly distributes a suction force created by the water flow in the sump, and prevents the formation of a vortex of flowing water substantially adjacent to the cover and sump assembly.
The foregoing and other objects and advantages of the invention and the manner in which the same are accomplished will become clearer based on the following detailed description taken in conjunction with the accompanying drawings in which:
The present invention will now be described more fully hereinafter with reference to the accompanying drawings, in which a preferred embodiment of the invention is shown. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art. Like numbers refer to like elements throughout.
In one embodiment the invention encompasses a cover assembly 10 for a main drain assembly 17 of a swimming pool comprising a frame 11 and at least one plate 12 positioned on the frame 11. The frame 11 defines a plurality of openings 13 and has a base 14, a crown 15, and sloped sides 16. In one embodiment, the sides have a 40% slope. In one embodiment, the height (D) of the frame 11 is no more than 1⅞ inches so as not to exceed federal mandates calling for a maximum of 2 inches of height. The lower edge of the frame 11 extends inward thereby providing additional bearing surface and distributing the load. In one embodiment, the lower edge of the frame 11 extends inwardly beyond the sloped sides 16 of the frame 11 by, for example, 0.25 inches to allow ample room to shift or adjust the position of the cover assembly 10 over the top of an existing sump and lock the cover assembly 10 into position.
The plate 12 is positioned on the crown 15 of the frame 11. It will be understood that one or more plates 12 may be positioned over an opening 19 on the frame 11 depending upon the dimensions of the frame 11 as determined by the dimensions of the main drain. The plate 12 defines a plurality of openings 21. The openings 13, 21 in the frame 11 and plate 12 permit water to flow from a pool or spa into a sump and throughout the pumping and filtering system of the pool or spa. Stated differently, the pumping and filtering system creates a suction force that draws water from the pool through the cover assembly 10 into the sump 25 and then through the conduits 28, 32 forming the pumping and filtering system.
As configured, the cover assembly 10 maximizes the flow of water passing through the assembly 17, reduces the velocity of water flowing through the assembly, and prevents the formation of a vortex of flowing water substantially adjacent to the cover assembly 10.
In one embodiment, the frame 11 and plate 12 are substantially rectangular in shape. It will be understood, however, that the frame 11 and plate 12 may be any number of shapes that meet the objective of preventing suction entrapment. As depicted in the figures, the openings 13, 21 in the frame 11 and plate 12 are substantially oblong. It will be understood, however, that the openings 13, 21 may be any number of shapes that permit the flow of water and achieve the desired results of reducing the velocity of the flowing water and preventing the formation of a vortex of flowing water substantially adjacent to the cover assembly 10. In one embodiment, the openings 13, 21 measure 0.25 inches in width by 1.75 inches in length. Advantageously, the width of the openings 13, 21 is less than the minimum required by law and prevents an individual from passing portions of a finger through the openings 13, 21 and becoming trapped under water at a main drain. Further, the pattern of openings 21 on the plate 12 provides sufficient area to create a non-slip finish, thereby minimizing the likelihood of an individual slipping on cover assemblies positioned several feet below the surface of the water and causing injury. Furthermore, the size of the openings 13, 21 in the cover assembly 10 lessens the likelihood of hair entanglement which could lead to drowning. Specifically, the relatively small width of the openings 13, 21 reduces the likelihood of hair entanglement. The openings 13, 21 are formed in the frame 11 and plate 12 by a press, whereby the exterior sides of the openings are smooth and slightly beveled, while the interior sides of the openings include small protrusions with rough edges which will likely cut any hair becoming entangled in the opening upon strain.
In one embodiment, the plurality of openings 13 in the frame 11 extend along the slope of the frame sides to the lower edge of the base 14 to promote suction of foreign object debris into a sump assembly 24. In this configuration, the openings 13 extend all the way to the pool bottom surface thereby facilitating collection of debris on the pool bottom into the sump assembly 24.
The frame 11 and plate 12 of the cover assembly 10 each define at least one opening 18 for receiving a fastener 22. The openings 18 are correspondingly aligned with one another to permit any number of fasteners 22 to secure the plate 12 to the crown 15 of the frame 11 over the larger opening 26 of the sump. In one embodiment, fasteners 22 include exposed security screws that require removal be accomplished with a specialized tool; thereby providing an enhanced safety feature. Stated differently, an individual in the pool will not be able to readily remove the plate 12 from the crown 15 of the frame 11 absent a tool.
The cover assembly 10 is designed to provide the maximum area available to ensure low velocity of water flow through the top and sides of the plate 12 and frame 11, respectively. The novel cover assembly 10 ensures that the water flow velocity does not exceed 1½ feet/second as mandated by law. The cover assembly 10 maximizes the area for water flow and lowers the velocity of water moving through openings in the frame 11 and plate 12. The reduction of the water flow velocity reduces potential hair entanglements and prevents human entrapment risks associated with main drains.
When installed over a sump less than, for example, 18″×18″ or 24″×24″, the ratio of the open area of the cover assembly 10 to the area within the sump increases, therefore reducing the velocity of water flow even further and providing the highest degree of safety while exceeding required standards.
In another embodiment, the cover assembly 10 includes at least one removable channel 23 extending across the crown 15 of the frame 11 and removably secured to sides of the frame 11. Depending upon the desired dimensions of the frame 11, the channel 23 permits the use of multiple modular plates 12 required to cover the opening 19 at the crown 15 of the frame 11. Accordingly, the plates 12 can be manufactured in a uniform size thereby increasing manufacturing efficiencies.
The cover assembly 10 may be mounted to the pool wall or floor of the pool depending upon the location of the drain. In one embodiment, the frame 11 and plates 12 are formed from stainless steel. It will be understood, however, that the frame 11 and plate 12 may be formed from any number of materials providing sufficient strength as required by federal mandates. The cover assembly 10 can be mounted on prefabricated sumps during new construction and on existing sumps during renovation (i.e., retrofit). In one embodiment discussed herein, the cover assembly 10 forms a part of a complete sump assembly 24 including, among other elements, a sump 25, an inlet pipe or first conduit 28, and a second conduit 32 having at least one flange 33 and an opening 34 in a lower portion thereof.
In retrofit applications, the cover assembly 10 is installed over an existing sump. In this case, the invention provides fastening brackets 30 and fasteners 22, a vertical wall mounted flange (not shown) with anchoring fasteners 22, and various fasteners 22 for securing the cover assembly 10 to an existing sump. Retrofit applications will also require the attachment of a conduit 32 onto the existing conduit, wherein the new conduit 32 defines an opening 34 on a lower portion thereof. This will be discussed hereinafter when describing the sump assembly 24.
Referring to
In another embodiment, and referring to
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During retrofit applications, a mounting plate 36 is provided that is positioned between the first and second conduits 28, 32 (see
As illustrated in
Advantageously, the sump assembly 24 reduces the velocity of water flowing through the sump 25, uniformly distributes a suction force created by the water flow at the top of the sump, and prevents the formation of a vortex of flowing water substantially adjacent (i.e., above) to the sump.
As illustrated in
In another embodiment illustrated in
As depicted in
During retrofit applications and referring to
In yet another embodiment, the invention provides a cover and sump assembly 17 for a drain, wherein the cover and sump assembly 17 comprises a frame 11, at least one plate 12 positioned on the frame 11, a sump for collecting water and configured to receive the frame 11, a first conduit 28 passing through an opening 26 in the sump, and a second conduit 32 defining an opening 34 along a lower portion thereof and in communication with the first conduit 28.
The frame 11 includes a base 14, a crown 15, and sloped sides 16, wherein the frame 11 defines a plurality of openings 13. The plate 12 defines a plurality of openings 21 and is positioned on the crown 15 of the frame 11. The plurality of openings 13 in the frame extend along the sloped sides 16 to the lower edge of the base 14 to promote suction of foreign object debris into the sump 25. The frame 11 and plate 12 form a cover assembly 10. In one embodiment, the edges of the frame 11 extend beyond a perimeter defined by upper portions of the sump 25.
With reference to
The sump 25 defines at least one opening 26, and one of the openings receives the frame 11. The sump 25 defines a flange 27 extending around its upper portion or upper edges (i.e., its perimeter). In one embodiment, the ratio of the diameter of the frame to the diameter of the sump is between about 0.86 and 1.0.
As illustrated in
Advantageously, and referring to
In operation, the novel cover and sump assembly 17 maximizes the flow of water passing through the assembly, reduces the velocity of water flowing through the assembly, uniformly distributes a suction force created by the water flow in the sump, and prevents the formation of a vortex of flowing water substantially adjacent to the cover and sump assembly 17.
For installations requiring retrofit, the invention provides a mounting flange or connector having a standard flange bolt pattern depending upon the size of the conduit. The mounting flange may include any number of threads, screws, bolts, or similar connectors capable of securing the flange to the conduit. The mounting flange includes holes for mounting hardware on the side of the existing sump.
This application claims the benefit of and priority to commonly owned U.S. Provisional Patent Application Ser. No. 61/091,998, filed Aug. 26, 2008, in the U.S. Patent and Trademark Office. This application incorporates the provisional application by reference in its entirety.
Number | Date | Country | |
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61091998 | Aug 2008 | US |