Claims
- 1. A system for extending and retracting a flexible rectangular cover having beaded side edges back and forth across a liquid contained in a pool where the cover is supported by and slides on the surface of the liquid, and is anchored by its respective beaded side edges, each of which are captured and slide within a "C" channel of a pool cover track secured along opposite side edges of the pool, comprising, in combination:
- a rigid structural boom spanning across the pool secured to the front edge/end of the cover for carrying and supporting the front edge of the cover above the liquid surface as the cover is drawn back and forth across the pool;
- means for supporting the rigid boom as it translates back and forth across the pool;
- a cylindrical cover drum having a length less than the width of the cover supported for rotation about its longitudinal axis at one end of the pool by axles extending from its respective ends, the cover winding and unwinding from around the periphery of the drum as it retracts and extends across the pool;
- a conically tapering hub located at each end of the cover drum coaxially rotating with the cover drum around which the respective beaded side edges of the cover wind and unwind as the cover retracts and extends across the pool;
- a cable extending from the respective beaded side edges at the cover's front corners, the cables extending from the front corners of the cover to wind and unwind from around at least one rotatable cable take-up reel;
- drive means mechanically coupled to one axle supporting the cover drum and to the cable take-up reel for rotating the cover drum and the cable take-up reel to extend and retract the cover across the pool;
- means for translating the cover drum and conically tapering hubs longitudinally along the longitudinal and rotational axis of the cover drum simultaneously increasing a diameter which one beaded side edge of the cover winds about one hub and decreasing a diameter which the other side edge of the cover winds about the other hub.
- 2. In a system for extending and retracting a flexible rectangular cover having beaded side edges back and forth across a liquid contained in a pool, where the cover is supported by and slides on the surface of the liquid, including:
- parallel pool cover tracks secured along opposite side edges of the pool each having a "C" channel in which the respective beaded side edges of the cover are captured and slide;
- a rigid structural boom spanning across the pool secured to the front edge/end of the cover for carrying and supporting the front edge of the cover above the liquid surface as the cover is drawn back and forth across the pool;
- means for supporting the rigid boom as it translates back and forth across the pool;
- a cylindrical cover drum having a length less than the width of the cover supported for rotation about its longitudinal axis at one end of the pool by axles extending from its respective ends, the cover winding and unwinding from around the periphery of the drum as it retracts and extends across the pool;
- a cable extending from the respective beaded side edges at the cover's front corners to connect with wind and unwind from around at least one rotatable cable take-up reel;
- drive means mechanically coupled to one axle supporting the cover drum and mechanically coupled to the cable take-up reel for rotating the cover drum and the cable take-up reel to extend and retract the cover across the pool;
- the improvement, comprising in combination therewith:
- a conically tapering hub located at each end of the cover drum coaxially rotating with the cover drum around which the respective beaded side edges of the cover wind and unwind as the cover retracts and extends across the pool; and
- means for translating the cover drum and conically tapering hubs longitudinally along the longitudinal and rotational axis of the cover drum simultaneously increasing a diameter around which one beaded side edge of the cover winds about one hub and decreasing a diameter around which the other side edge of the cover winds about the other hub.
- 3. The system of claims 1 or 2 wherein the axles supporting the cover drum for rotation extend from the conically tapering hubs, the hubs having a base outside diameter equal to that of the cover drum, the base of the hubs being the ends of the cover drum.
- 4. The system of claim 3 wherein at least one of the conically tapering hubs have at least one diametrically oriented passageway for receiving a bar, the passage way being located proximate the axle extending from the hub.
- 5. The system of claim 3 wherein the beaded side edge of the cover is a tape secured around a cable, the tape in turn being secured to each side of the cover, and wherein the cable connecting between the front corners of the cover and the take-up reel is an integral extension of that cable.
- 6. The system of claim 5 wherein the cable take-up reel is coaxial with one of the axles extending from one of the conically tapering hubs, and wherein each swimming pool track includes an end pulley located at the end of the pool opposite the cover drum and a return channel for accommodating the cable extending from the front corner of the cover and the take-up reel.
- 7. The system of claim 6 wherein the cable take-up reel is partitioned, the cable extending from one beaded side edge of the cover winding and unwinding from around one partition, the other cable extending from the other beaded side edge of the cover winding and unwinding from around the other partition.
- 8. The system of claim 7 wherein the means for supporting the rigid boom as it translates back and forth across the pool includes:
- (a) a pair of rigid sliders each captured and sliding within the the same "C" channel of the pool cover track secured along the side edge of the pool as one of the beaded side edges of the cover;
- (b) attachment means extending from the boom at it's ends for establishing a translating and pivoting coupling between the ends of the boom and the sliders; and
- (c) means for anchoring each slider to the cable extending from the respective beaded edges of the cover proximate the cover's front corners.
- 9. The system of claim 8 further including a means for maintaining alignment of the rigid boom squarely between the respective tracks.
- 10. The system of claim 9 wherein the means for maintaining alignment of the rigid boom squarely between the respective tracks include means coupling between the respective cables for increasing and decreasing lengths of the respective cables connecting between each slider and the take-up reel corresponding to the difference between the respective lengths of cable wound around the cable take-up reel per rotation and for inherently equalizing tension load on the respective cables.
- 11. The system of claim 10 wherein the means coupling between the respective cables comprises, in combination, a coupled pair of pulleys, each cable having a closed loop cable path which incorporates one of the of the coupled pair of pulleys, the coupled pair of pulleys floating between a return position in each cable path between the take-up reel and the respective slider.
- 12. The system of claim 11 wherein each closed loop cable path at least incorporates, in sequence:
- (a) a conically tapering hub secured at the end of the cover drum;
- (b) the beaded edge of the pool cover;
- (c) the slider;
- (d) the end pulley located at the distal end of a the track directing the cable into the return channel within the pool cover track adjacent the "C" channel;
- (e) a corner pulley located proximate the cover drum aligned with the track return channel for directing the cable from the return channel to one of the pulleys of the coupled pair of pulleys;
- (f) one of the pulleys of the coupled pair of pulleys;
- (g) a reel pulley receiving the cable from the pulley of the coupled pair of pulleys directing the cable from the return pulley onto the take-up reel; and
- (h) the take-up reel, whereby,
- the coupled pair of pulleys are suspended and translate between the respective reel pulleys of the respective cables to lengthen and shorten the respective cable paths compensating for any differential in the respective rates at which the respective cables wind around the cable take-up reel when it is rotated, and whereby, the tension load on one closed loop cable path is inherently transferred to the other cable path, thereby equalizing the tension load on the respective closed loop cable paths.
- 13. The system of claim 12 further including a second return pulley incorporated into at least one of the closed loop cable paths receiving the cable from the pulley of the floating pair of coupled pulleys directing it to the reel pulley whereby the coupled pair of pulleys float between the second return pulley and one of the reel pulleys.
- 14. The system of claim 13 wherein the take-up reel and the cover drum rotate about the same axis, and wherein the driving means rotating the cover drum and the take-up reel is reversible; and further including:
- (i) a clutching mechanism for decoupling the driving means from the cover drum and rotating the take-up reel in a first direction for winding up the cables to extend the cover across the pool, and for decoupling the take-up reel from the driving means and rotating the cover drum in a direction opposite the first direction to wind the cover around the cover drum retracting the cover from across the pool.
- 15. The system of claim 14 wherein the coupled pair of pulleys are coupled by a helical tensioning spring.
- 16. The system of claim 13 wherein:
- (i) the driving means rotating the cover drum and the take-up reel is reversible,
- (j) the take-up reel is keyed to and turns with an axle extending from a conical hub,
- (k) the cables and cover are fastened to the take-up reel and cover drum respectively to oppositely wind and unwind whereby the cables unwind from the take-up reel as the pool cover winds around the cover drum when the driving means rotates the axle in a first direction, and the cables wind around the take-up reel and the pool cover unwinding from the cover drum when the driving means rotates the axle in the a direction opposite to the first direction;
- and further including:
- (m) a helical tension spring coupling between the coupled pair pulleys for taking up and yielding slack in the respective cables as necessary to allow for differential travel between the cables and the cover and between the cables as they wind and unwind respectively.
- 17. The system of claim 16 further including a releasable ratcheting means coupling between the take-up reel and the conical hub adjacent thereto for allowing the take-up reel to rotate on the axle in a direction for winding up the cables expanding the helical tension spring to pre-tension the cable paths.
- 18. The system of claim 3 wherein the means for translating the cover drum and conically tapering hubs longitudinally along the longitudinal and rotational axis of the cover drum comprises, in combination,
- (a) a hexahedron frame having an axle port through a front vertical wall;
- (b) a bearing means mounted in the axle port receiving one of the axles extending from the conically tapering hub secured at one end of the cover drum for rotatably supporting the cover drum, conically tapering hubs and axles;
- (c) a bearing block means receiving the remaining axle extending from the conically tapering hub secured at the other end of the cover drum for rotatably supporting the cover drum, conically tapering hubs and axles;
- (d) means coupled between the end of the axle extending through the front wall of the hexahedron frame and the hexahedron frame for translating the axle longitudinally relative to the the front wall of the frame.
- 19. The system of claim 18 wherein the means coupled between the end of the axle extending through the front wall of the hexahedron frame and the hexahedron frame comprises, in combination,
- (e) the drive means coupled to and extending from the end of the axle,
- (f) a top wall of the hexahedron frame having a least one mounting slot aligned parallel to the longitudinal and rotational axis of the cover drum;
- (g) securing means extending through the mounting slot for releasably securing the drive means to the top wall of the hexahedron frame;
- (h) a rotatable, helically threaded shaft extending from the drive means into and through a reciprocal helically threaded port through a back wall of the hexahedron frame opposite its front wall, the shaft having a polygonal head at its distal end exterior the hexahedron frame adapted for engagement by a wrench, whereby, upon loosening the securing means, and turning the helically threaded shaft, the drive means, the axles, the hubs, and the cover drum (drive train) can be translated longitudinally along the longitudinal and rotational axis of the cover drum.
- 20. The system of claim 1 or 2 wherein the conically tapering hubs are independently translatable along the axles supporting the cover drum for rotation, and further including releasable means for locking the respective hubs in position on the axle.
- 21. The system of claim 20 wherein the axles extending from the respective ends of the cover drum include a helical thread and means for keying the axles to the respective conically tapering hubs.
- 22. The system of claim 21 wherein the releasable means comprises a least one locking collar turning on the helical thread of the axle which can be tightened against the hub for holding the hub at a particular longitudinal position on the axle.
- 23. The system of claim 20 wherein the axles extending from the respective ends of the cover drum include a helical thread and wherein each conically tapering hub includes a coaxial, helically threaded passageway mating with the helical thread of the respective axles, whereby, upon releasing the releasable means, the hubs can be translated on the respective hubs by turning the hubs relative to the axle.
- 24. The system of claim 23 wherein the releasable means comprises a least one locking collar turning on the helical thread of the axle which can be tightened against the hub for holding the hub at a particular longitudinal position on the axle.
- 25. The system of claim 23 wherein the releasable means comprises a first locking collar turning on the helical thread of the axle between the drum and the hub and a second locking collar turning on the helical thread of the axle between the hub and a means supporting the axle for rotation, whereby the first and second locking collars can be tightened against the hub for holding the hub at a particular longitudinal position on the axle and keying it to the rotation of the axle.
- 26. The system of claim 1 or 2 wherein the cover has at least one thicker cover section for increasing a rate at which a transverse region of the cover encompassing that thicker section and longitudinally extending therefrom to the boom winds and unwinds from around the cover drum, the increase in rate occurring during cover extension and retraction when the particular thicker cover section of the cover winds and unwinds from around the cover drum.
- 27. The system of claim 26 wherein the cover includes at least one mesh covered opening located proximate the rigid boom in a central region of the cover and wherein the thicker cover section of the cover is located in a transverse section of the cover diagonally extends from a point proximate the mesh covered opening toward the cover drum, whereby such thicker cover section helically winds and unwinds from around the cover drum.
- 28. The system of claim 27 wherein the cover has top and bottom surfaces, the bottom surface sliding on the surface of the liquid in the pool, and wherein the mesh cover opening has a configuration of a slot oriented parallel to the boom, and wherein there are at least two thicker cover sections each located in a strip extending diagonally from a point proximate an end of the mesh covered slot opening toward the beaded side edges of the cover and the cover drum, whereby, billowing in a central region of the cover due to liquid collecting on and draining from the top surface of the cover into the pool via the mesh cover slot opening during cover retraction is increasingly reduced as the strips of the thicker cover sections wind around the cover drum.
- 29. The system of claim 26 wherein the thicker cover section comprises a thickening material secured to a surface of the cover.
- 30. The system of claim 29 wherein the cover has a top and bottom surface and the thickening material is secured to the bottom surface of the cover.
- 31. The system of claim 26 wherein the thicker cover section comprises, in combination,
- one surface of the cover,
- a piece of material secured at its edges to the surface of the cover forming a pocket, and
- a buoyant material contained in the pocket.
- 32. The system of claim 31 wherein the cover has a top and bottom surface, and further including at least one slot opening located proximate and oriented parallel to the boom and wherein pockets containing the buoyant material are located on the bottom surface of the cover, one pocket surrounding the slot opening and at least one pocket diagonally extending from the pocket surrounding the slot opening toward the beaded side edges of the cover and the cover drum, the pockets of buoyant material supporting the slot opening above the liquid surface of the pool during extension and retraction of the cover, whereby, billowing in a central region of the cover due to liquid collecting on and draining from the top surface of the cover into the pool via the slot opening during cover retraction is increasingly reduced as the pocket extending from the slot opening helically winds around the cover drum.
- 33. The system of claim 32 wherein the slot opening is screened and is located in a central transverse section of the cover proximate the boom.
- 34. The system of claim 33 wherein the pocket extending longitudinally toward the cover drum, comprises two separate strip pockets diagonally and symmetrically extending oppsitely from points proximate the respective ends of the pocket surrounding the slot opening longitudinally toward the beaded side edges of the cover and the cover drum.
- 35. The system of claim 33 wherein the pocket surrounding the slot opening and the pocket extending therefrom longitudinally toward the cover drum is a single sealed pocket.
- 36. The system of claim 32 wherein the material forming the sealed pockets in combination with the bottom surface of the cover forming is composed of the same material as the cover, and is welded to the cover.
- 37. The system of claim 31 wherein the sealed pocket varies in thickness as a function of degree of extension/retraction of the boom carrying the front edge of the cover across the pool.
RELATED APPLICATIONS
This application is a continuation-in-part of application Ser. No. 07/258,000 filed 10/17/88 now U.S. Pat. No. 4,939,798 by the applicant, Harry J. Last, entitled: "LEADING EDGE AND TRACK SLIDER SYSTEM FOR AN AUTOMATIC SWIMMING POLL COVER", now U.S. Pat. No. 4,939,798.
US Referenced Citations (10)
Foreign Referenced Citations (1)
Number |
Date |
Country |
2072006 |
Sep 1980 |
GBX |
Non-Patent Literature Citations (2)
Entry |
1985 Homeowner Manual for the AquaMatic Pool Cover System authored by the Applicant, Harry J. Last, for his company AMCS, Inc. |
"History off the Automatic Pool Cover" prepared by the applicant, Harry J. Last and used for promotion of the automatic pool cover system manufactured by AMCS, Inc. and marketed under the trademark AquaMatic beginning Jul. 1988. |
Continuation in Parts (1)
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Number |
Date |
Country |
Parent |
258000 |
Oct 1988 |
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