Patent Grant
9915913
Field of the Invention
The present invention relates to an image forming apparatus including a cover that covers an apparatus main body of the image forming apparatus.
Description of the Related Art
An image forming apparatus, such as a copying machine, uses components, such as a laser scanner unit, a motor, a solenoid, and a clutch, operating intermittently or constantly during image formation. These components generate some sounds when these components operate. In addition, due to the vibration generated by these components, surrounding components may resonate and generate sounds. Further, the image forming apparatus also generates sounds due to rubbing, buckling, hitting (collision), and the like of sheets when sheets such as recording sheets are conveyed.
Most of the sounds generated in such apparatus operation include many frequency components equal to or less than about 1 kHz, and the operator of the apparatus and those around the apparatus may feel that these are extremely disturbing noises depending on the magnitude of the sound pressure level at that frequency band. Therefore, a countermeasure is taken to reduce the noises by suppressing the noises themselves generated in the apparatus or preventing the noises generated in the apparatus from leaking to the outside of the apparatus. The countermeasure for preventing the sounds from leaking to the outside of the apparatus is usually performed by shielding the sound with an external cover. In general, a resin material is employed as the external cover from the viewpoint of weight reduction and cost reduction.
Under such circumstances, Japanese Patent Laid-Open No. 2002-365985 discloses a technique for achieving sound insulation by adhering a fibrous acoustic material having a sound absorption function in an audible sound frequency region on an inner surface of an external cover enclosing an apparatus main body.
Further, Japanese Patent Laid-Open No. 2012-122236 discloses a technique for achieving sound insulation by increasing the rigidity of a sealed pouch (sound insulation member) by having the sealed pouch (sound insulation member) made of a flexible thin film material sandwiched and supported by a pair of lattice-shaped frame bodies.
However, in the technique of Japanese Patent Laid-Open No. 2002-365985, the external cover becomes thicker since the acoustic material is used. In the technique in Japanese Patent Laid-Open No. 2012-122236, the lattice-shaped frame body is used to fix the sealed pouch (sound insulation member), and therefore, this also increases the thickness and the weight.
The present invention is made in view of the above circumstances, and it is desirable to provide an image forming apparatus having a thin cover and still capable of improving the sound insulation property.
A representative configuration of the present invention is an image forming apparatus including: a main body configured to accommodate an image forming portion which forms an image on a recording material; a cover which is provided on the main body and covers the image forming portion; a driving unit which is provided on the main body and drives the image forming portion; and a film attached to the cover with a gap formed against an inner wall of the cover, the film facing the inner wall of the cover while a tension is given thereto and without coming into contact with the driving unit.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Hereinafter, modes for carrying out this invention will be described in details in an exemplary manner based on embodiments with reference to drawings. However, a size, a material, a shape, and a relative position thereof described in the embodiments may be changed as necessary in accordance with the configuration and various conditions of the apparatus to which the invention is applied, and therefore, it is to be understood that, unless otherwise specifically described, the scope of the invention is not to be limited thereto. In a configuration of a later embodiment, the same constituent elements as those of a previous embodiment are denoted with the same reference numerals of the previous embodiment, so that the explanations in the previous embodiment are considered to be incorporated therein by reference.
[First Embodiment]
In the present embodiment, the configurations and the operations of the first to fourth image forming portions SY to SK are substantially the same except that the colors of formed images are different from each other. Therefore, in a case where it is not necessary to particularly distinguish them from each other, subscripts Y, M, C, K attached to the reference symbols are hereinafter omitted in order indicate that it is an element provided for any given color, so that these constituent elements will be described in a generalized manner.
The image forming portions SY, SM, SC, SK include multiple (in this case, four) photosensitive drums 1Y to 1K, respectively, arranged in a horizontal direction. Charging rollers 2Y to 2K, a scanner unit 3, developing units 4Y to 4K, and cleaning members 6Y to 6K are provided around the photosensitive drums 1Y to 1K, respectively. The charging rollers 2Y to 2K uniformly charge the surfaces of the photosensitive drums 1Y to 1K, respectively. Hereinafter, the subscripts Y to K added to the reference symbols will be omitted in the explanation.
The scanner unit 3 forms an electrostatic image by irradiating laser onto the surface of the photosensitive drum 1 based on image information. The developing unit 4 forms a toner image by developing an electrostatic image on the surface of the photosensitive drum 1 with toner. The cleaning member 6 removes toner (transfer residual toner) remaining on the surface of the photosensitive drum 1 after the transfer.
In the present embodiment, the photosensitive drum 1, the charging roller 2 (serving as the process unit exerting on the photosensitive drum 1), the developing unit 4, and the cleaning member 6 are integrally made into a cartridge, so that a cartridge 7 is formed. All the cartridges 7 for the colors have the same shape, and the toners for the colors, i.e., yellow (Y), magenta (M), cyan (C), and black (K), are accommodated in the cartridge 7 (7Y, 7M, 7C, 7K) for the colors, respectively.
An intermediate transfer belt 5 is provided below the four photosensitive drums 1 to transfer the toner image on the surface of the photosensitive drum 1 onto the recording material 12. The intermediate transfer belt 5 is made of an endless belt, and the intermediate transfer belt 5 rotates while coming into contact with the four photosensitive drums 1. The intermediate transfer belt 5 is extended around a driven roller 51, a secondary transfer counter roller 52, and a driving roller 53.
Primary transfer rollers 8 (8Y, 8M, 8C, 8K) are disposed on the inner peripheral surface side of the intermediate transfer belt 5 so as to face the four photosensitive drums 1, respectively. The primary transfer roller 8 presses the intermediate transfer belt 5 toward the photosensitive drum 1, thus forming a primary transfer portion N1 where the intermediate transfer belt 5 and the photosensitive drum 1 are in contact with each other. A bias having a polarity opposite to a normal charging polarity of the toner is applied from a primary transfer bias power supply (a high voltage power supply), not illustrated, to the primary transfer roller 8. As a result, the toner image on the photosensitive drum 1 is transferred onto the intermediate transfer belt 5 (primary transfer).
A secondary transfer roller 9 is arranged at the external peripheral surface side of the intermediate transfer belt 5 so as to face the secondary transfer counter roller 52. The secondary transfer roller 9 is in pressurized contact with secondary transfer counter roller 52 via the intermediate transfer belt 5, thus forming a secondary transfer portion N2 where the intermediate transfer belt 5 and the secondary transfer roller 9 are in contact with each other. A bias having a polarity opposite to a normal charging polarity of the toner is applied from a secondary transfer bias power supply (a high voltage power supply), not illustrated, to the secondary transfer roller 9. As a result, the toner image on the intermediate transfer belt 5 is transferred onto the recording material 12 (secondary transfer).
The recording material 12 having the toner image transferred thereon is conveyed to the fixing apparatus 10. Heat and pressure are applied to the recording material 12 at the fixing apparatus 10, so that the toner image is fixed to the recording material 12. The primary transfer residual toner remaining on the photosensitive drum 1 after the primary transfer step is removed and collected by the cleaning member 6. The secondary transfer residual toner remaining on the intermediate transfer belt 5 after the secondary transfer step is cleaned by an intermediate transfer belt cleaning apparatus 11. It should be noted that the image forming apparatus 100 is configured to be able to use only a desired single or several (not all) image forming portions to form a single color or multi-color image.
A driving motor 201 is fixed above the driving frame 202, and a pinion gear 204 is coupled with the end of the driving motor 201. It should be noted that the gear train of the pinion gear 204 is engaged with an idle gear 205 and an output gear 206 in order. In addition, the output gear 206 is coupled with an output shaft 207, so that driving can be transmitted to a mechanism inside of the image forming apparatus 100. Depending on the model, many gear trains may be required, and the driving frame 202 is not limited to a single stage, and may have multi-stage configuration.
The driving unit 200 is configured to drive the photosensitive drum 1 and the developing roller 4a of the developing unit 4 in the cartridge 7, the primary transfer rollers 8Y to 8K, the secondary transfer roller 9, and the secondary transfer counter roller 52. In addition, the driving unit 200 is also used to drive other driving units such as the fixing apparatus 10 and a feeding driving unit 300. It is known that the driving motor 201 and the gear train in this driving unit 200 become a vibration generation source (oscillation portion), so that the vibration propagates to the frame to generate a frame discharge sound.
In general, the external cover 101 plays a role of achieving sound insulation of sounds generated in the inside due to vibration of the vibration generation source (oscillation portion). The sound transmitted to the outside includes a leakage sound that is leaked from the joint portions of the external cover 101 and the opening portion 102 and a transmission sound transmitted through the external cover 101. In this case, an example of sound insulation characteristics of the external cover 101 at the side of the driving unit 200 of
As illustrated in
[External Cover 101 Having Sheet Member 111 According to the Present Invention]
A configuration of the external cover 101 having the sheet member 111 according to the present invention for reducing the transmission sound of the external cover 101 described above will be described with reference to
The external cover 101 includes a cover main body 101A and a sheet member 111 facing the inner wall of the cover main body 101A with a predetermined distance. A space 113 is ensured between the inner wall of the cover main body 101A and the sheet member 111.
The external cover 101 includes a fixing portion 112 for fixing the inner wall of the cover main body 101A and one end portion and the other end portion of the sheet member 111. Further, the external cover 101 includes a rib 104 serving as a “tension giving portion” for giving tension to the sheet member 111 when the sheet member 111 is fixed to the rib 104. The fixing portion 112 is provided at the end of the rib 104. The sheet member 111 is provided in a non-contact state with the feeding driving unit 300 serving as an “oscillation source” provided in the inside of the apparatus main body 100A (see
The sheet member 111 is made of a thin member having flexibility, and is fixed to the fixing portion 112 while a tension is given thereto, so that a predetermined space 113 is formed against a substantially flat surface of the inner wall of the cover main body 101A. More specifically, the sheet member 111 is extended in a film shape and attached, so that a gap is formed between the sheet member 111 and the inner wall of the cover main body 101A. The tension given to the sheet member 111 is preferably equal to or more than 1 kgf/cm and equal to or less than 100 kgf/cm.
In the present invention, the tension of the sheet member 111 can be derived by performing measurement in a simplified manner as illustrated in
Two kinds, i.e., a polyethylene terephthalate (PET) film having a thickness of 130 μm and a polytetrafluoroethylene film (registered trademark Teflon) of fluorine resin made by Du Pont having a thickness of 200 μm are used for the sheet member 111 according to the present embodiment. However, the material and the thickness are not limited thereto, and it may be a film having a thickness of about 20 μm to 200 μm made by forming a high polymer component such as a generally-available synthetic resin into a thin film shape. The thickness of the film is preferably 20 to 500 μm, and more preferably, the thickness is 150 to 350 μm.
The sheet member 111 is made in such a manner that, after the fixing portion 112 is formed by applying an adhesive agent to the end of the rib 104 of the external cover 101, one end portion of the sheet member 111 is fixed, and the other end portion is fixed while a tension is given thereto by pulling it. The tension is given to the sheet member 111, and is fixed in a flat surface shape, so that the space 113 is formed.
Since it is sufficient to give a tension to the sheet member 111 to hold it, the fixing portion 112 may be provided on at least two ribs 104 at the opposite sides, i.e., at least ribs 104 at the upper side and the lower side of the external cover 101 and ribs 104 at the left side and the right side of the external cover 101. More specifically, the fixing portion 112 can be provided on at least the rib 104 (first rib portion) fixing the film along a first side of the film, and the rib 104 (second rib portion) fixing the film along a second side facing the first side of the film. In a case where a stronger tension is given to the sheet member 111 and in a case where the sheet member 111 is stably held in a flat manner, the fixing portion 112 may be provided on the ribs 104 at the outermost periphery and all the ribs 104.
The fixing portion 112 is not limited to the adhesive layer made with the adhesive agent. The fixing portion 112 may also be a welding layer made by using a thermoplastic film for the sheet member 111 and melting the film with heat to make welding by pressure application and cooling, or with a double-sided tape. In particular, in a case where there is no rib 104 on the external cover 101, the fixing portion 112 is made into a double-sided tape, so that the space 113 can be formed between the inner wall of the external cover 101 and the sheet member 111 because of the thickness of the double-sided tape.
The giving of the tension of the sheet member 111 is not limited to the present embodiment. For example, the sheet member 111 may be fixed while the tension is given thereto by pulling the both end portions or the periphery of the sheet member 111 in advance. In any method, the sheet member 111 may be fixed by applying the tension thereto.
TL=20×log(f×M)−42.5 [dB] (1)
The primary oscillation frequency fr in the expression (1) is a frequency [Hz], and M denotes an area density [kg/m2] of the solid layer. The transmission loss of the panel body such as the external cover 101 also depends on the mass law, and it becomes less likely to vibrate as the area density (mass per unit area size) of the panel body increases, and therefore, as indicated by the above expression, in the frequency region B of
On the other hand, in the frequency region A equal to or less than the primary oscillation frequency fr, the ease of the vibration of the panel body depends on the rigidity of the panel body itself, and the transmission loss increases as the frequency of the incident sound wave becomes lower. This phenomenon is a law called rigidity law. Therefore, in order to obtain a large transmission loss without increasing the area density, which results in an increase of weight, i.e., without relying on the mass law, the rigidity may be increased to make it difficult to vibrate.
Therefore, the rigidity of the sheet member 111 is enhanced by giving a strong tension to the sheet member 111 provided on the external cover 101. Therefore, the primary oscillation frequency fr of the external cover 101 having the sheet member 111 shifts to the high frequency side. Therefore, the transmission sound can be reduced by making use of the rigidity law of the primary oscillation frequency fr or less. Therefore, when the transmission loss (sound insulation rate) is to be increased, the mass of the external cover 101 is increased, and the sound can be insulated by the area of the frequency region B. In contrast, when the rigidity of the external cover 101 is increased, the point of the primary oscillation frequency fr is shifted to the right, and the sound can be insulated (even if the mass is not increased) while the area of the frequency region A is increased.
It should be noted that the primary oscillation frequency fr of the external cover 101 having the sheet member 111 through giving of the tension can be found through measurement with a laser displacement gauge. The tension of the sheet member 111 can be found not only by the method described above but also by calculating with a theoretical expression of the primary oscillation frequency of the rectangular film by using a length of each side of the sheet member 111, the area density (mass per unit area size), and the measured primary oscillation frequency fr.
Subsequently, the effect of the external cover 101 having the sheet member 111 according to the present invention will be described. According to the mass law described above, when a high density material is used, the sound transmitted through the solid layer is attenuated, and the energy for vibrating the air layer at the opposite side is also attenuated, and accordingly, the transmission sound decreases. Therefore, as an example for comparing the effect of the present invention, an external cover 101 obtained by adding a mass to the external cover 101 as illustrated in
The sheet member 105 is made of polyethylene terephthalate or a member having a higher rigidity than polytetrafluoroethylene. More specifically, the sheet member 105 is made of a zinc-plated steel plate. This sheet member 105 is a member having a size of 155 mm in the vertical direction and 170 mm in the horizontal direction, and the mass is adjusted by its thickness, so that a mass of about 200 g is obtained with the thickness of 1 mm, a mass of about 400 g is obtained with the thickness of 2 mm.
When the sheet member 111 provided on the cover main body 101A uses a member made of a zinc-coated steel sheet of which thickness is 1 mm and of which mass is 200 g, the sound pressure level was reduced by about 2.9 dB as compared with the configuration in which the sheet member 111 is not provided on the cover main body 101A. When the sheet member 111 provided on the cover main body 101A uses a member made of a zinc-coated steel sheet of which thickness is 2 mm and of which mass is 400 g, the sound pressure level was reduced by about 7.5 dB as compared with the configuration in which the sheet member 111 is not provided on the cover main body 101A.
On the other hand, when the sheet member 111 provided on the cover main body 101A uses a member made of a PET sheet of which thickness is 0.13 mm and of which mass is 14 g, the sound pressure level was reduced by about 5.6 dB as compared with the configuration in which the sheet member 111 is not provided on the cover main body 101A. When the sheet member 111 provided on the cover main body 101A uses a member made of a polytetrafluoroethylene sheet of which thickness is 0.2 mm and of which mass is 33 g, the sound pressure level was reduced by about 6.1 dB as compared with the configuration in which the sheet member 111 is not provided on the cover main body 101A. When estimating from the result of mass loading, the sheet member 111 made of the PET sheet and the polytetrafluoroethylene sheet achieves the effects equivalent to those having mass of 300 g. More specifically, the same sound pressure reduction effects can be obtained with a mass loading as small as about 1/10 to 1/20 of a generally-available mass loading.
T=I−R−r (2)
When the reflected wave energy (R), i.e., the reflectivity (R/I), is high, the transmission energy (T) decreases, and therefore, the sound pressure level transmitted through the external cover 101 is also reduced. Therefore, the sound insulation performance can be evaluated in a simplified manner from the measurement of the reflectivity. For the measurement of the reflectivity, a surface impedance measurement system produced by Microflown Technologies was used. An external cover 101 using a PET sheet for the sheet member 111 and an external cover 101 using a polytetrafluoroethylene sheet for the sheet member 111 were used. In this case, in a frequency region of 100 Hz to 1.5 kHz, the reflectivity became higher than those with only the cover main body 101A of the external cover 101, and it was confirmed that the sound insulation performance was improved.
Subsequently, a comparison will also be made with an external cover 101 using a generally-available acoustic material 106 with reference to
The acoustic material (1) is made into a sponge form with urethane foam, and in this case, the acoustic material (1) is made with a thickness of 10 mm and a mass of 7.2 g. The acoustic material (2) is a member in which, when an external force is not given, a special additive exists in a stable state in such a manner that the special additive is attracted by a high polymer main chain with electrical charge, and when an external force is given, the special additive binds the movement of the high polymer main chain to greatly convert it into a friction. In this case, the acoustic material (2) was configured to have a thickness of 10 mm and a mass of 22.5 g. As is evident from
In a case where the acoustic material 106 is used, even the acoustic material 106 having a thickness of 10 mm which is 50 to 80 times thicker than the sheet member 111 used in the present embodiment provides a lower level of sound pressure reduction effect than the external cover 101 according to the present invention. When the acoustic material 106 is made to be thicker, a further sound pressure reduction effect can be expected, but, for example, when a distance of a space between the driving unit 200 and the external cover 101 in the image forming apparatus 100 according to the present embodiment is considered, it is practically difficult to dispose an acoustic material 106 having a thickness of 10 mm or more.
As described above, the transmission sound of the external cover 101 was reduced with a very small mass loading and thickness increase caused by only the sheet member 111 on the external cover 101 of the image forming apparatus.
[Second Embodiment]
Subsequently, the second embodiment according to the present invention will be described with reference to
In the present embodiment, the thermal shrinkage sheet 114 is used as the sheet member. The thermal shrinkage sheet 114 has a thermal shrinkage performance, and after it is fixed to the cover main body 101A, a tension is given to the thermal shrinkage sheet 114 through thermal shrinkage. The thermal shrinkage sheet 114 (HSf; Heat Shrinkable films) means a film that shrinks when a certain level of heat is applied thereto after the film is extended at a low temperature. In this case, the “tension giving portion” corresponds to the rib 104 and a portion to which the heat is applied.
A two-direction shrinking type thermal shrinkage sheet 114 having a thickness of 20 μm is provided on the cover main body 101A of the external cover 101, and the fixing portion 112 is provided on all the ribs 104, and they are fixed according to the method described in the first embodiment. The thermal shrinkage sheet 114 is shrunk by applying a heat gun after being fixed. By using this shrinking property, a further tension is given to the thermal shrinkage sheet 114. In the present embodiment, the heat gun is applied to the entire thermal shrinkage sheet 114, so that the entire thermal shrinkage sheet 114 is shrunk.
However, the heat gun may be applied to only a limited portion of the thermal shrinkage sheet 114 fixed to the fixing portion 112, so that the thermal shrinkage sheet 114 can be shrunk at any given position to give a tension. Therefore, in accordance with the sound source position that occurs in the inside of the image forming apparatus, the position where the tension is given can be adjusted in any manner.
According to the configuration of the first embodiment, the sound insulation performance can be improved while realizing a thin thickness and a light weight of the external cover 101 without using any acoustic material for the external cover 101 of the image forming apparatus 100 and without using any resonance space, any frame body, a curvature rate of a film, or an air pressure.
According to the present embodiment, the sheet 111 uses a sheet that does not have any air permeability, but, for example, a fibrous sheet having air permeability may also be applied thereto. However, the sheet that does not have any air permeability in the sheet itself is more preferable since the sound insulation performance can be improved.
According to the present embodiment, the sound insulation performance can be improved while the cover is made into a thin thickness.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2015-197956, filed Oct. 5, 2015 which is hereby incorporated by reference herein in its entirety.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2015-197956 | Oct 2015 | JP | national |
| Number | Name | Date | Kind |
|---|---|---|---|
| 20120234625 | Laugharn, Jr. | Sep 2012 | A1 |
| 20160225363 | Ishida | Aug 2016 | A1 |
| 20160273605 | Endo et al. | Sep 2016 | A1 |
| 20160273611 | Endo et al. | Sep 2016 | A1 |
| 20160273612 | Endo et al. | Sep 2016 | A1 |
| 20170221469 | Ishida | Aug 2017 | A1 |
| Number | Date | Country |
|---|---|---|
| 2002-365985 | Dec 2002 | JP |
| 2012-122236 | Jun 2012 | JP |
| 5209037 | Jun 2013 | JP |
| Entry |
|---|
| U.S. Appl. No. 15/189,008, filed Jun. 22, 2016. |
| Number | Date | Country | |
|---|---|---|---|
| 20170097606 A1 | Apr 2017 | US |
