The present application claims the benefit under 35 USC 119 of Australian provisional No. 2006900888, lodged 22 Feb. 2006, incorporated by reference in its entirety for all purposes.
This invention relates to a cover plate for use for installing a handle in a door, an adaptor for use for installing a handle in a door and to using an adaptor and a cover plate for replacing a handle in a door with a different handle.
In modern times there are many different types and kinds of doors on the market having different styles and varying dimensions. Similarly, there are many different decorative styles and forms of door handle which can be chosen to be installed in a door. It is often desired to change the handle applied to a particular door. A person may wish to install a handle with a different turning mechanism, perhaps with an improved opening and closing action. It may be that a person wishes to install a handle having a locking mechanism or to replace an existing locking mechanism that is faulty or where the keys have been lost. Locking mechanism technology is advancing all the time and it may be that it is desired to install a new handle with an improved type of locking mechanism. A person may wish to update the look of a door and so wish to change the style of the handle installed. Or a person may wish to change the shape of the handle to one that is easier to use.
Different types, forms and models of handles are available having different types, forms and models of turning mechanism. Generally, most handles have two or more parts, one of which is fed through an aperture in a door, while the other part is then screwed, or otherwise fixed, to the first part from the other side of the aperture in the door. Different handle-turning mechanisms require a particular configuration of the aperture through the door in order that the handle can be properly installed. Parts of the handle and turning mechanism need to be secured together, and to the door itself so as to be seated properly and secured in the door. It is important that the handle is secure in the door and does not work loose through use or over time. It is also important that the installed handle fits into the door in a visually pleasing manner.
A cover plate may be used to surround the area of a door into which a handle is to be installed. A cover plate may be used if the door becomes damaged, such as by being broken down to gain unauthorised access. It may be the case that when the lock was being broken or forced that the area into which the handle is installed becomes too damaged to receive a new handle. If a handle has been installed incorrectly damage may occur to the door in the area where the handle is to be installed. In these situations the cover plate can act to reinforce the area for receipt of the handle and provide means for the handle to be secured in the door, which otherwise would not be possible. The cover plate may also function to aid installation of the handle into the door and to improve the look of the door once the handle is installed.
Known cover plates have a preformed aperture of a particular size, backset distance, and configuration, suitable for installation of one particular model of handle or handle turning mechanism, only. The shape of the aperture is generally circular with cut-outs into which fit parts of the handle-turning mechanism to be installed. These parts of the handle-turning mechanism may be protrusions for screws to secure the parts of the handle together, and into a door, and/or further protrusions to aid the seating of the handle within the aperture in the door. The aperture needs to be suitable to receive the mechanism of the handle, so as to operate a latch to open and close the door. The latch extends out from the handle-turning mechanism towards the edge of the door and protrudes through an opening in the cover plate.
There are several very common layouts of these protrusions, used by the major handle manufacturers. Usually the protrusions are arranged north, south, east, and west of the circular aperture. These common layouts are available in various backset distances, including 60 mm, 70 mm and 127 mm, and less commonly 90 mm and 95 mm. The backset distance is determined by the particular handle and turning mechanism to be installed. The backset distance must be such that the handle can be installed and the latch part fit to properly enable the door to be opened and closed.
An advantage of using a cover plate is that it has an aperture of the particular size and configuration as required for installation of a handle and turning mechanism, through a door. Therefore, provided there is an aperture in the door at least as big as the aperture in the cover plate, the handle will fit snugly and can be secured firmly into the door for use. Also, use of a cover plate may be the only option, other than replacing the whole door, if the area of the door where a handle is to be installed has been seriously damaged (perhaps through criminal damage, an accident or through incorrect installation of a handle or other door furniture), the door being otherwise still serviceable.
Doors are expensive and laborious to install and it is undesirable to replace an entire door when it is only the handle, turning mechanism or locking mechanism that a person wishes to replace, for practical or aesthetic reasons. In order that a handle be replaced a person can be limited to choosing a handle or handle-turning mechanism requiring the same size aperture, cut-out layout and backset as previously installed. Clearly this is undesirable, as the person may be limited to choosing a handle from the same manufacturer as the handle previously installed.
Since the size, shape and backset of an aperture for installing a handle is particular to one type of handle and turning mechanism, it is likely that a person choosing a new handle may find that the new different handle or turning mechanism requires a different aperture configuration. The backset may be different, the aperture may be a different size and or the cut-outs for the protrusions may be in the wrong positions to allow the new handle to be installed. Therefore, the existing aperture would need to be changed to suit the new requirements, if that particular handle is to be installed.
If a smaller aperture is required than for the previously installed handle a suitable filler material will need to be used to reduce the size of the aperture to the correct size for the new handle and turning mechanism. In this case, it is likely that the finished look of the installed handle will not be aesthetically pleasing, and the handle may not be fixed securely in the door. A better approach would be to use a cover plate, which enables the larger footprint of the aperture to be covered and the new handle to be securely installed.
If a different backset is required, even if that difference is only 10 mm, then a new aperture in the door will need to be made, or the existing aperture extended or moved in order that the handle mechanism can be installed in the door.
Clearly, all these changes to a door are undesirable. Making an aperture, or adapting an existing aperture in the door is time consuming and costly and may lead to unsightly damage to the door.
A cover plate may already be installed on a door if the door has been damaged through an accident, criminal damage or through the incorrect installation of a handle. If it is desired to change the handle, handle-turning mechanism or locking mechanism a new handle will need to be chosen requiring the same size, shape and backset of the aperture as the cover plate, or the cover plate will need to be removed and replaced.
It is an object of the present invention to provide an improved cover plate which enables at least one different handle to be installed. It is another object of the invention to provide an adaptor which enables at least one different handle to be installed.
Accordingly, the present invention provides a cover plate for installing a handle in a door having first and second opposing faces and having an aperture communicating from one face to the other, the cover plate including first and second flanges adapted to lie on the first and second opposing faces respectively so as to cover the aperture, each flange having an aperture corresponding at least in part with the aperture in the faces, wherein the aperture in each flange includes a plurality of first cut-outs and optionally a plurality of second cut-outs, the aperture and the cut-outs being configured so as to enable at least one different handle to be installed in the door.
Preferably, the cover plate is manufactured from stainless steel or brass, but may be made of any suitable material. A finish may be applied to the cover plate to improve the appearance. Any suitable finish including polished or antiqued brass, satin bronze or oil rubbed bronze may be applied.
The cover plate may include one or more holes for receiving one or more screw(s) or other suitable fixing means to secure the cover plate to the door. The holes may be one or more pairs of opposed holes, one on each flange. These pairs of holes may be configured for receipt of screw(s), or other suitable fixing means, therethrough to secure the cover plate to the door. Preferably, there are two pairs of opposed holes lying at either end of edges of the flanges, furthest from the edge of the door.
The flanges may be substantially rectangular in shape but any suitable shape may be used.
Preferably, a spine or an edge member lies between the first and second flanges. The width of the edge member may substantially correspond to the thickness of the door to which the cover plate is to be installed. Suitable widths of the edge member include 32 mm, 35 mm, 40 mm and 45 mm but any suitable width may be used. The edge member may have an opening for receipt of a latch adapted to protrude beyond the edge member when the door is closed, or locked. The edge member may include means for securing the latching mechanism of the handle to the cover plate and or the cover plate to the door. Suitable means for attaching the cover plate to the door or the latch means to the cover plate may include use of screws and screw holes. One or more projections may be present in the opening in the edge member, having holes for receipt of screws.
The aperture in the flange may be substantially circular although the aperture may take any suitable shape. Preferably, the aperture in the flange is positioned so as to be suitable for a handle of one or more of the following backset distances to be installed: 60 mm, 70 mm, 90 mm, 95 mm or 127 mm. Any suitable backset distance may be used.
Preferably there are two first cut-outs, positioned on the circumference of the aperture, preferably at the north/south position. The first cut-outs may be any suitable shape including square or rectangular. Preferably the first cut-outs are substantially rectangular, open on one of the longer sides. The first cut-outs may be mirror images of one another. Alternatively, the first cut-outs may have a narrow opening leading to a broader part, such as an inverted triangle shape or an irregular shape.
Preferably, the first cut-outs are configured to enable protrusions of the handle to lie in the first cut-outs in one or more positions. Preferably, the protrusions can lie in the first cut-outs at more than one backset distance. Most preferably, the first cut-outs have a broad part that enables protrusions of the handle to be seated in one of two positions, one suitable for a first type or group of types of handle, and a second position suitable for a second type or group of types of handle.
There are preferably two second cut-outs, positioned on the circumference of the aperture, preferably positioned east/west. In an alternate form of the invention, the positions of the first and second cut-outs may be reversed. The second cut-outs may be smaller than the first cut-outs or may be the same size. The second cut-outs may be elongate notches. Preferably, the second cut-outs are configured so as to receive protrusions of the handle in order to secure and or seat the handle in the door.
Preferably, one or more pairs of third cut-outs is included in the aperture. If two pairs of third cut-outs are included, these are preferably positioned on the circumference of the aperture, on either side of the first cut-outs. The one or more pairs of third cut-outs may be used for securing an adaptor to the cover plate. The adaptor may be secured to the cover plate by an interference fit between one or more pairs of tab members on the adaptor and the one or more pairs of third cut-outs in the cover plate. Alternatively, any suitable means of securing the adaptor to the cover plate may be used. The third cut-outs are preferably substantially square shaped cut-outs.
In a most preferred form of the invention a pair of first cut-outs are included positioned north/south, a pair of second cut-outs are included positioned east/west and two pairs of third cut/outs are included, one pair on either side of the first cut-outs.
Preferably, the apertures in each flange are substantially identical.
The present invention also provides an adaptor for installing a handle in a door having opposing faces and having an aperture communicating from one face to the other, the adaptor having an aperture corresponding at least in part to the aperture in the face and having a plurality of cut-outs, wherein in use the adaptor is capable of changing the configuration of the aperture in the door from one suitable for installing one type or group of types of handle to one suitable for installation of a different type or group of types of handle.
Preferably, the adaptor is manufactured from stainless steel or brass, but may be made of any suitable material.
Preferably, the adaptor is substantially circular, but any suitable shape may be used.
The aperture in the adaptor may be substantially circular. The aperture may have one or more first cut-outs. The first cut-outs may be positioned north/south. The first cut-outs may be notches or may take any other suitable shape. Preferably, the first cut-outs are a shallow notch shape.
The adaptor may have one or more second cut-outs. The second cut-outs may take any suitable shape. The second cut-outs may be positioned east/west. Alternatively, the position of the first and second cut-outs may be reversed or may lie in a different configuration altogether. Preferably, the second cut-outs are an elongate notch shape.
Preferably, the first and second cut-outs are configured so as to be suitable for installation of one or more kinds of handle. The first and second cut-outs may be configured to receive protrusions of the handle in order that the handle be installed. The first and second cut-outs may assist to seat the handle in the door.
The aperture may include one or more tab members. There may be one or more pairs of tab members. The tab members may be positioned north/west and south/west or north/east and south/east. Alternatively, the tab members may be arranged in any other suitable configuration. The tab members may correspond to third cut-outs of a cover plate according to the invention.
The invention also provides a combination of a cover plate and an adaptor.
The one or more tab members of the adapter may correspond to one or more third cut-out members on the cover plate. The tab members may correspond to the third cut-outs in the cover plate in order that the adaptor may be secured to the cover plate by an interference fit. Other forms of tab members and third cut-outs in the cover plate may be used in order that the adaptor can be secured to the cover plate. For example, screws and screw holes may be used, or any other suitable fixing means.
Two pairs of third cut-outs may be present in the aperture of the cover plate configured so that the adaptor can be secured to the cover plate by a pair of tab means in a plurality of orientations. Preferably, the configuration of the two pairs of third cut-outs in the cover plate enable the adaptor to be secured to the cover plate by any of the following pairs of third cut-outs, north west and north east, north east and south east, south east and south west and south west and north west.
In a most preferred form of the invention the adaptor may be adapted to be secured to the cover plate in one position using one set of third cut-outs in the cover plate and the adaptor may be adapted to be secured to the cover plate in a second position using a different pair of the third cut-outs, to secure the adaptor to the cover plate. The two positions may have different backset distance. Use of the adaptor in one position may enable protrusions of a handle to be seated in one position. Use of the adaptor in another position may enable protrusions of the handle to be seated in a second position. Preferably, use of the adaptor decreases the size of the aperture in the door and the cover plate. The adaptor may also change the configuration of the cut-outs.
Optionally, the adaptor may include one or more adhesive means for securing the adaptor to the cover plate. The adhesive means may be double-sided tape or any other suitable means.
The handle may be any suitable handle including knob set and lever type handles. The handle may include a locking mechanism.
In the present specification the term “door” is intended to include doors for use indoors and outdoors, gates, cupboard doors, drawers and any other kind of door or closure into which a handle may be installed.
In the present specification the term “handle” is intended to mean a handle and turning mechanism which may include a locking mechanism.
For clarity, throughout the specification the term “backset” is used to describe the distance from the central point of an aperture, through which the handle will be fitted, to the edge of the door, where a latch mechanism will operate to open the door or keep it closed.
The invention will now be described in connection with a non-limiting preferred embodiment with reference to the accompanying drawings.
Referring to FIGS. 1 to 4, cover plate 10 has a pair of opposed flanges 12 joined, one to the other, by spine 14. Spine 14 is configured to maintain flanges 12 in a spaced apart configuration suitable for installation around the edge of door 16 (refer
Apertures 18 are formed one in each flange of pair of opposed flanges 12, lying parallel to one another so that there can be communication from one aperture 18 to the other. Two pairs of opposed holes 22 lie on flanges 12 along an edge furthest from spine 14. Holes 22 are suitable for receipt of screws 24 (refer
Spine 14 has opening 26 for receipt of a latch of a handle (not shown) in order that, in a conventional manner, door 16 (refer
Apertures 18 in flanges 12 are illustrated as circular but any suitable shape may be used. Apertures 18 have first cut-outs 34, second cut-outs 36 and third cut-outs 38 (only some in
First cut-outs 34 are shown lying north and south, second cut-outs 36 east and west and third cut-outs 38 lying close to, and on either side of, first cut-outs 34. The position of first cut-outs 34 and second cut-outs 36 may be reversed. The position of the third cut-outs 38 may be any suitable configuration, see below.
With reference to
Second cut-outs 36, as illustrated, are an elongate notch shape suitable for seating “pips” on the side of handle mechanisms (not shown). The particular configuration of second cut-outs 36 can be varied in accordance with the requirements of the handles (not shown) to be installed.
Cover plate 10 is preferably made of stainless steel or brass but any suitable material may be used.
Referring to FIGS. 5 to 8, adaptor 42 is shown having aperture 44, with first notches 46 and second notches 48. The shape of notches 46 and 48 as illustrated is different, first notches 46 being broad and second notches 48 being elongate. The shape of first and second notches 46 and 48 may be any suitable shape and they may both have the same shape. First notches 46 are shown in the north/south position and second notches 48 in the east/west position. The position of the first and second notches (46, 48) may be reversed or the position may be varied. To one side of first notches 46 is a pair of tabs 50. Tabs 50 are shown in particular in
Referring to
Use of cover plate 10 and adaptor 42 is particularly beneficial when a handle (not shown) is to be replaced in door 16 requiring a smaller aperture 52. Use of cover plate 10 and adaptors 42 having smaller apertures 18 and 44 (in cover plate 10 and adaptors 42 respectively), covers the existing aperture 52 in door 16 and enables sturdy, convenient and aesthetically pleasing installation of the handle (not shown).
Although the invention is described with use of cover plate 10 and adaptor 42, each component may be used individually. For example, adaptor 42 may be used to adapt aperture 52 in a door without the use of cover plate 10. Adaptor 42 could be secured to door 16 directly by use of fixing tape 54 and/or tabs 50 as described above. Similarly, cover plate 10 may be used on door 16 without adaptor 42 where apertures 18 and 52 are suitable for installation of a handle (not shown) without adaptation. It may be that cover plate 10 is used to reinforce the area of door 16 where a handle (not shown) is to be installed following damage to door 16 in that area. Use of cover plate 10 in this way enables a handle (not shown) to be securely installed rather than door 16 requiring replacement.
Referring to
In
It will be apparent to a person skilled in the art that changes may be made to the embodiment disclosed herein without departing from the spirit and scope of the invention in its various aspects.
Number | Date | Country | Kind |
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2006900888 | Feb 2006 | AU | national |