This application claims the benefit of Japanese Patent Application No. 2011-134388 filed on Jun. 16, 2011, the entirety of which is incorporated by reference.
The present invention relates to a covering device for a cutting machine and a cutting machine having the same, the covering device configured to change the amount by which a rotary tool of a cutting machine projects downward from a base by changes of the tilt position of a tiltable body having the rotary tool with respect to a fixing cover disposed on the base and covering the rotary tool.
Japanese Patent Application Publication No. 2007-111853 (JP 2007-111853 A), for example, describes a covering device for a cutting machine to cover a disc-shaped rotary tool driven by the cutting machine. The covering device is capable of adjusting the depth to which the rotary tool cuts into a workpiece. In the covering device for a cutting machine according to JP 2007-111853 A, the rotary tool is rotatably held by a tiltable body having a depth stopper that can move along the outer circumferential surface of the tiltable body. Further, the depth stopper is coupled to a cover main body by a coupling unit, and the cover main body is fixed to the covering device for the cutting machine.
In the conventional covering device for the cutting machine, the depth stopper is moved along the outer circumferential surface to be fixed at a desired position of the tiltable body corresponding to the cutting depth to be set. Then, the tiltable body holding the rotary tool is moved toward the cover main body, so that the tiltable body can be coupled to the cover main body via the depth stopper and the coupling unit. Thus, the depth to which the rotary tool cuts into the workpiece can be kept constant during operation of the cutting machine.
In the covering device for the cutting machine described above, however, it is necessary to perform a plurality of operations for adjusting the depth to which the rotary tool cuts into the workpiece. Therefore, when the amount by which the rotary tool projects downward from the base in abutment with the workpiece is changed, an operation for fixing the depth stopper to the tiltable body and an operation for coupling the depth stopper to the coupling unit of the cutter need to be performed. In other words, performing the plurality of operations is required, which makes it complicated when the amount by which the rotary tool projects downward from the base is changed.
The present invention has been proposed in view of such circumstances, and therefore has an object to provide a covering device for a cutting machine that facilitates changing the amount by which a rotary tool projects downward from a base, and a cutting machine having the covering device for the cutting machine.
A first aspect of the present invention is a covering device for a cutting machine including a base, a fixing cover which is provided on the base and covers a disc-shaped rotary tool provided at an end of a cutting machine such that the disc-shaped rotary tool is disposed in a vertical orientation and a tiltable body provided in the fixing cover, being coupled to the fixing cover so as to be tiltable in an up-down direction. The cutting machine is mounted to the tiltable body, and an amount by which the rotary tool projects downward from the base can be changed by changes of a tilt position of the tiltable body with respect to the fixing cover. A variable member including a plurality of abutment portions is provided to one of the fixing cover and the tiltable body. The plurality of abutment portions are brought into abutment with the other of the fixing cover and the tiltable body, along with a downward tilt of the tiltable body. The variable member allows the tilt position to be selected from different tilt positions in accordance with an operation to select from the plurality of abutment portions.
A second aspect of the present invention is a covering device for the cutting machine according to the first aspect, in which the variable member is a cam member which is rotationally operable, the plurality of abutment portions are formed in an outer periphery of the cam member, and each abutment portion has different from each other in distance from a center of rotation of the cam member.
A third aspect of the present invention provides a covering device for the cutting machine according to the first aspect, in which the variable member is a step-like member which is slidably operable. The plurality of abutment portions each of which has a different height is formed in the step-like member on a side where the step-like member is brought into abutment with the other of the fixing cover and the tiltable body.
A fourth aspect of the present invention is a covering device for the cutting machine according to the first aspect, in which an arcuate opening portion is formed in the fixing cover to avoid interference between the cutting machine and the fixing cover along with tilting of the tiltable body. Further, a guard member is coupled to a lower portion of the tillable body to block the opening portion below the tiltable body, and an inclined guide portion stands on the base or the fixing cover. The tillable body tilts to a lower-limit tilt position by movement of the guard member away from the opening portion as the tiltable body moves closer to the lower-limit tilt position.
A fifth aspect of the present invention is a covering device for the cutting machine according to the first aspect, in which the variable member is disposed between a metacenter of the tillable body and a center of rotation of the rotary tool.
An sixth aspect of the present invention provides a cutting machine mounted to the tiltable body of the covering device for the cutting machine according to the first aspect, in which the disc-shaped rotary tool provided at an end of the cutting machine is covered by the fixing cover.
According to the covering device for the cutting machine of the first aspect of the present invention and the cutting machine of the sixth aspect of the present invention, the downward tilt position of the tillable body can be changed just by an operation to select from the abutment portions of the variable member. Hence, the amount by which the rotary tool of the cutting machine mounted to the tiltable body projects downward from the base can be changed easily.
According to the covering device for the cutting machine of the second aspect of the present invention, the downward tilt position of the tillable body can be changed just by an operation to rotate the cam member for a selection of a different one of the abutment portions. Consequently, the amount by which the rotary tool projects downward from the base can be changed.
According to the covering device for the cutting machine of the third aspect of the present invention, the downward tilt position of the tiltable body can be changed just by an operation to slide the step-like member for a selection of a different one of the abutment portions. Consequently, the amount by which the rotary tool projects downward from the base can be changed.
According to the cutting machine covering device of the fourth aspect of the present invention, the guard member blocks the arcuate opening portion formed in the fixing cover. This prevents dust from being scattered out of the fixing cover from the opening portion when the rotary tool cuts a workpiece, for example, and also prevents dirt and the like from entering into the fixing cover from the opening portion.
According to the cutting machine covering device of the fifth aspect of the present invention, the covering device for the cutting machine provided with the variable member can be made compact in a space-saving configuration.
A first embodiment of the present invention will be described with reference to
The covering device 10 for the cutter 40 includes a base 20 and a fixing cover 30. The base 20 is made of a metal, and formed in a rectangular shape. In use, the base 20 is brought into surface contact with the upper surface of a workpiece W (see
As shown in
As shown in
The tillable frame 35 can be tilted in the up-down direction with respect to the base 20 around a tilting support shaft 36 provided in the fixing cover 30. In addition, the tiltable frame 35 is urged by a torsion spring B1 toward an upper-limit tilt position P1 of the tiltable frame 35. As shown in
As shown in
As shown in
As shown in
As shown in
As shown in
As shown in
Next, operation of the cutting device 1 according to the embodiment will be described. The operator turns on the cutting device 1, holds the grip portion 45 with his/her hand, and pushes down the grip portion 45 toward the base 20 to move the motor housing portion 41 closer to the base 20. At this time, the tiltable frame 35 is tilted closer to the base 20 around the tilting support shaft 36.
Meanwhile, in the case where the rotary operation lever L is rotationally operated clockwise to select an amount of projection of 5 mm, for example, the cam member 70 coupled to the fixation shaft of the rotary operation lever L is also rotated clockwise. When the operator pushes down the grip portion 45 toward the base 20 thereafter, the tiltable frame 35 can be moved downward from the tilt position P1 by an amount of movement corresponding to the difference (r1−r2) between a distance r1 from the center of rotation R1 of the cam member 70 to the recessed portion 72A and a distance r2 from the center of rotation R1 to another recessed portion 72B. When the projecting portion 35C of the tiltable frame 35 is finally brought into abutment with the recessed portion 72B, the tiltable frame 35 is positioned at a tilt position at which the projecting portion 35C and the recessed portion 72B are in abutment with each other. Thus, the amount of projection of the diamond cutter 43 can be kept at 5 mm, which allows the diamond cutter 43 to cut into the workpiece W. Dust produced when the workpiece W is cut is collected by the dust collector from the dust collecting tube 31 via the suction hose. At this time, the guard member 50 blocks the opening portion 39 of the fixing cover 30 to block communication between the inside and the outside of the fixing cover 30. Hence, it is possible to prevent the dust from being scattered out of the fixing cover 30, and to also prevent dirt and the like from entering into the fixing cover 30 from the opening portion 39.
In the above example, amounts of projection of the diamond cutter 43 of 0 mm and 5 mm are selected as shown in
In the covering device 10 for the cutter 40 according to the embodiment and the cutting device 1 including the covering device 10 for the cutter 40, the position to which the tiltable frame 35 tilts downward can be changed just by selecting a different one of the arcuate recessed portions 72 by rotationally operating the cam member 70 together with the rotary operation lever L. Consequently, the amount of projection of the diamond cutter 43 mounted to the tiltable frame 35 can be changed easily.
In addition, as the guard member 50 blocks the opening portion 39 formed in a side surface of the fixing cover 30, dust is prevented from being scattered out of the fixing cover 30 from the opening portion 39 when the diamond cutter 43 cuts the workpiece W. Further, dirt and the like is prevented from entering into the fixing cover 30 from the opening portion 39.
Further, the cam member 70 is disposed between the metacenter of the tillable frame 35 and the center of rotation of the diamond cutter 43. Therefore, the covering device 10 for the cutter 40 provided with the cam member 70 can be made compact in a space-saving configuration.
A second embodiment of the present invention will be described with reference to
A plurality of (in the example, five) recessed portions 82 are formed in the upper end surface of the step-like member 80. Each recessed portion 82 has a different height from the lower end surface of the step-like member 80 so as to form a step-like configuration. As with the cam member 70 according to the first embodiment, the step-like member 80 is disposed between the metacenter of the tiltable frame 35 and the center of rotation of the diamond cutter 43.
In the embodiment, an operation to slide the slide operation lever 81 allows one of the recessed portions 82 to be selected as the recessed portion 82 with which the projecting portion 35C is brought into abutment when the tiltable frame 35 is tilted downward. Hence, the tiltable frame 35 can be tilted to one of different tilt positions as in the first embodiment. The amount of projection of the diamond cutter 43 can be varied in five stages (in the example, 0 mm to 20 mm). The recessed portions 82 are an example of the abutment portions according to the present invention.
Next, operation of a cutter including the covering device 10A for the cutter according to the embodiment will be described.
Meanwhile, in order to select an amount of projection of 20 mm, for example, the slide operation lever 81 is slidably operated toward the rear of the fixing cover 30 (toward the right of
In
In the covering device 10A for the cutter according to the embodiment and the cutter including the covering device 10A for the cutter, the position to which the tiltable frame 35 tilts downward can be changed just by selecting a different one of the recessed portions 82 by slidably operating the step-like member 80 using the slide operation lever 81. Consequently, the amount of projection of the diamond cutter 43 mounted to the tiltable frame 35 can be changed.
The present invention is not limited to the embodiments discussed above, and part of the configuration of the embodiments may be modified appropriately without departing from the gist of the present invention. For example, unlike the first embodiment discussed above, a cam member may be held by the tiltable frame 35 so as to be rotationally operable, a projecting portion that can be brought into abutment with a recessed portion of the cam member may be provided to the protective cover 32 provided to the fixing cover 30, and the tiltable frame 35 may be positioned at a tilt position at which the recessed portion and the projecting portion are in abutment with each other.
In addition, unlike the first and second embodiments discussed above, the inclined guide portion 60 may be fixed to the fixing cover 30, and the guard member 50 may be moved downward with respect to the fixing cover 30 while sliding on the inclined surface 61 of the inclined guide portion 60. Further, unlike the first embodiment discussed above, five or less or seven or more recessed portions 72 may be formed in the outer peripheral surface of the cam member to vary the amount of projection of the diamond cutter 43 in a multiplicity of stages. Moreover, unlike the second embodiment discussed above, four or less or six or more recessed portions 82 may be formed in the upper end surface of the step-like member so as to form a step-like configuration to vary the amount of projection of the diamond cutter 43 in a multiplicity of stages.
It is explicitly stated that all features disclosed in the description and/or the claims are intended to be disclosed separately and independently from each other for the purpose of original disclosure as well as for the purpose of restricting the claimed invention independent of the composition of the features in the embodiments and/or the claims. It is explicitly stated that all value ranges or indications of groups of entities disclose every possible intermediate value or intermediate entity for the purpose of original disclosure as well as for the purpose of restricting the claimed invention, in particular as limits of value ranges.
Number | Date | Country | Kind |
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2011-134388 | Jun 2011 | JP | national |