The present invention relates to a crack detection device for detecting a crack in a structure and a method for detecting a crack.
One method to detect a crack in a structure is to go to the site of the structure and to make visual inspection and a check with an instrument (for example, Non-Patent Document 1). In this method, the cost for dispatching workers is necessary and continuous monitoring is impossible.
One method to continuously detect a crack in a structure is to monitor the structure with a sensor, for example disclosed in Non-Patent Document 2, attached thereto. The sensor has, for example, a three-layer structure of conductor-insulator-conductor, and detects the presence or absence of a crack based on a change in its impedance.
Non-Patent Literature 1: Crack detection tool for concrete structures [searched on Nov. 6, 2018], Internet (URL:http://www.kurabo.co.jp/chem/kk_crack_sensor.html)
Non-Patent Literature 2: Takao Harada, and two others, “Study on crack detection of civil infrastructures by using PVDF film sensor”, Journal of Structural Engineering Vol.59A (March 2013) pp. 47-55.
Unfortunately, since the shape of the sensor is fixed in advance, it is difficult to apply the sensor to various shapes of various structures. In addition, when a dielectric such as water adheres to a terminal of the sensor, the impedance of the sensor changes. It is difficult to distinguish a change in impedance due to the adhesion of a dielectric such as water or the passage of time from a change in impedance due to cracking.
In view of the problems, an object of the present invention is to provide a crack detection device that is capable of easily identifying a change in impedance due to cracking without being limited to the shape of a sensor, and a method for detecting a crack.
A crack detection device according to an aspect of the present invention that detects a crack in a structure includes: a sensor unit that has a three-layer structure of conductor-insulator-conductor and is attached to the structure; a frequency characteristics acquisition unit that sweeps a predetermined frequency range to acquire a plurality of frequencies at which the impedance of the sensor unit is maximum or minimum; a crack presence/absence determination unit that determines the presence or absence of a crack based on a nonuniformity of the plurality of frequencies; a crack position table in which a relationship between crack positions and frequency shift directions is recorded; and a crack position detection unit that, when the crack presence/absence determination unit determines that there is a crack, takes a difference between two frequencies acquired by the frequency characteristics acquisition unit to determine a sign, and then refers to the crack position table in accordance with the sign to detect a crack position.
A method for detecting a crack according to an aspect of the present invention that is performed by a crack detection device including a sensor unit attached to a structure to be subjected to crack detection includes: a frequency characteristics acquisition step in which a predetermined frequency range is swept to acquire a plurality of frequencies at which the impedance of the sensor unit is maximum or minimum; a crack presence/absence determination step in which the presence or absence of a crack is determined based on a nonuniformity of the plurality of frequencies; and a crack position detection step in which, when it is determined that there is a crack in the crack presence/absence determination step, a difference between two frequencies acquired in the frequency characteristics acquisition step is taken to determine a sign, and then a crack position table, in which a relationship between crack positions and frequency shift directions is recorded, is referred to in accordance with the sign to detect a crack position.
According to the present invention, there can be provided the crack detection device that is capable of easily identifying a change in impedance due to cracking without being limited to the shape of the sensor, and the method for detecting a crack.
Embodiments of the present invention will be described below with the drawings. The same reference characters are given to the same components throughout the drawings, and the description thereof will not be repeated.
Sensor Unit
A sensor unit used in an embodiment of the present invention is described. The sensor unit is configured to have a three-layer structure of conductor-insulator-conductor interposed between soft films.
The sensor unit is attached to a structure to be subjected to detection of the presence or absence of a crack in use. Considering the conductor near the structure of the sensor unit attached to the structure as one terminal and the outer conductor as the other terminal, the sensor unit can be expressed as an equivalent circuit of a transmission path expressed with one terminal pair AB and the other terminal pair CD.
The impedance Zt viewed from one terminal pair AB of the transmission path is represented by the following formula.
Formula 1
Zt=Zo coth (γLt) (1)
In the above formula, Zo represents the characteristic impedance of the transmission line, γ represents the propagation constant (complex number), and Lt represents the transmission line length. Now neglecting the attenuation constant (real number) α generally included in the propagation constant γ, assuming γ=jβ with the phase contact (real number) β and j=(−1)0.5, and expanding Formula (1), the following formula is obtained.
When the inductance per unit length of the transmission line is Lo, the capacitance is Co, the circular constant is π, and the frequency is ω/2π, the relation β=ω(Lo Co)105 is known from the distributed constant circuit theory. In Formula (2), from the trigonometric function having the variable of βLt=ω(Lo Co)0.5Lt in the denominator and the numerator, the impedance has frequency characteristics in which the impedance periodically peaks. The period in which the impedance peaks is related to the transmission line length Lt, because the terminal pair CD acts as a reflecting point of electromagnetic waves and the standing wave is generated between the terminal pair AB and the terminal pair CD. When a structure is cracked, the crack acts as a reflecting point of electromagnetic waves and the frequency at which the standing wave is generated changes, and consequently the frequency at which the impedance peaks changes.
When the structure to be subjected to crack detection is installed outdoors, water may adhere to an edge of the sensor unit, for example, due to raindrops. When the structure is located indoors, water may also adhere to an edge of the sensor unit, for example, due to condensation. In these cases, the sensor unit is expressed by a circuit model in which the parasitic capacitance Cp caused by water adhesion is connected to the other terminal pair CD of the transmission line. The impedance viewed from the terminal pair AB is then represented by the following formula with γ=jβ.
In Formula (3), the variable in the trigonometric function included in the denominator and the numerator is βLt+ωCpZo, and thus the frequency at which the standing wave is generated and the impedance peaks is dependent also on the parasitic capacitance Cp. Compared with the frequency at which the standing wave is generated in the absence of Cp as represented by Formula (2), the frequency at which the standing wave is generated in the presence of Cp changes.
In addition, the change in the dielectric constant of the insulator due to temperature, humidity, or the like, or the change due to the passage of time leads the change in the frequency at which the standing wave is generated.
In this way, in addition to crack occurrence in the structure, adhesion of a dielectric, such as water, to an edge of the sensor unit, or a change in a dielectric due to temperature, humidity, or the passage of time leads the change in the frequency at which the standing wave is generated. Therefore, it is necessary to distinguish the cases of adhesion of a dielectric, such as water, to an edge of the sensor unit and a change in a dielectric due to temperature, humidity, or the passage of time from the case of crack occurrence.
The crack detection device according to an embodiment of the present invention is configured to facilitate distinction between the change in impedance of the sensor unit due to crack occurrence in the structure and the change in impedance due to other factors, and not to be affected by the shape of the sensor unit.
Crack Detection Device
The sensor unit 10 has a three-layer structure of conductor-insulator-conductor, and is attached to a structure 200. The sensor unit 10 can be formed with, for example, a PVDF film.
The frequency characteristics acquisition unit 20 sweeps a predetermined frequency range to acquire a plurality of frequencies at which the impedance of the sensor unit 10 is maximum or minimum. The frequency characteristics acquisition unit 20 can also be formed with a common measuring instrument such as an impedance analyzer. Alternatively, the frequency characteristics acquisition unit 20 may be formed with an FFT analyzer. The frequency characteristics of the sensor unit 10 may be measured with the FFT analyzer to determine a plurality of series resonance frequencies and parallel resonance frequencies. A specific example will be described later.
The crack presence/absence determination unit 30 determines the presence or absence of a crack based on a nonuniformity of the plurality of frequencies acquired by the frequency characteristics acquisition unit 20. When the sensor unit 10 is not cracked, respective intervals between the plurality of frequencies acquired by the frequency characteristics acquisition unit 20 are constant. When the sensor unit 10 is cracked, respective intervals between the plurality of frequencies vary. Thus, the crack presence/absence determination unit 30 can determine the presence or absence of a crack based on the nonuniformity of the plurality of frequencies. In addition, since the presence or absence of a crack is determined based on the nonuniformity of the plurality of frequencies, the size of the sensor unit 10 is not limited. In other words, the sensor unit 10 having any size can be used. Details will be described later.
The crack position table 40 is a table in which a relationship between crack positions on the sensor unit 10 and frequency shift directions is recorded. The crack position table 40 is provided in advance. A specific example will be described later.
When the crack presence/absence determination unit 30 determines that there is a crack, the crack position detection unit 50 takes a difference between two frequencies acquired by the frequency characteristics acquisition unit 20 to determine a sign, and then refers to the crack position table 40 in accordance with the sign to detect a crack position. Since the impedance characteristics of the sensor unit 10 change with the position where the crack occurs, the crack position detection unit 50 can identify the crack position by taking the difference between two frequencies and making a comparison with a predetermined reference. Details will be described later.
In this way, the crack detection device 100 according to the present embodiment that detects a crack in the structure 200 includes: the sensor unit 10 that has a three-layer structure of conductor-insulator-conductor and is attached to the structure 200; the frequency characteristics acquisition unit 20 that sweeps a predetermined frequency range to acquire a plurality of frequencies at which the impedance of the sensor unit 10 is maximum or minimum; the crack presence/absence determination unit 30 that determines the presence or absence of a crack based on a nonuniformity of the plurality of frequencies; the crack position table 40 in which a relationship between crack positions and frequency shift directions is recorded; and the crack position detection unit 50 that, when the crack presence/absence determination unit 30 determines that there is a crack, takes a difference between two frequencies acquired by the frequency characteristics acquisition unit 20 to determine a sign, and then refers to the crack position table 40 in accordance with the sign to detect a crack position.
Thus, the crack detection device 100 according to the present embodiment can easily identify a change in impedance due to cracking without being limited to the shape of the sensor.
The principle of operation for detecting a crack is described in detail below.
The potential difference between the terminals A and B is Vab, the potential difference between the terminals 2 and 2′ is V2, the potential difference between the terminals 3 and 3′ is V3, and the potential difference between the terminals C and D is Vcd. The current flowing along the transmission line at the terminal A is Iab, the current in the transmission line portion at the terminal 2 is I2, the current in the transmission line portion at the terminal 3 is I3, and the current flowing along the transmission line at the terminal C is Icd. According to the distributed constant circuit theory, Iab flows in the reverse direction at the terminal B. Similarly, I2 flows in the reverse direction at the terminal 2′, I3 flows in the reverse direction at the terminal 3′, and Icd flows in the reverse direction at the terminal D. Then, the following circuit equation holds for this circuit model.
Here, K1 and K2 are constants defined by the boundary conditions of the transmission line of the length Lt1, and K3 and K4 are constants defined by the boundary conditions of the transmission line of the length Lt2. In the above formula, e represents the base of the natural logarithm (Napier's constant).
Since the terminal CD is open, Icd=0 holds, and the relationship between K3 and K4 is represented by the following formula from Formula (13).
Formula 5
K3=K4e2γLt2 (14)
Substituting Formula (14) into Formula (10), the following formula is obtained.
Formula 6
V3=K4e2γLt2+K4 (15)
Similarly, substituting Formula (14) into Formula (11), the following formula is obtained.
Dividing Formula (15) by Formula (16), the relational formula between V3 and 13 is given as follows.
From Formula (9), V2 is represented by the following formula with V3 and I3.
From Formula (8), I2 is represented by the following formula with V3 and I3.
Formula (18) is substituted into the above formula.
Now using the parameters of Formula (20) to Formula (22), Formula (18) and Formula (19) are represented by Formula (23) and Formula (24), respectively.
From Formula (6) and Formula (7), K1 and K2 are represented by Formula (25) and Formula (26), respectively.
When Lp=L1+L2 and Ln=−L1+L2, L1=(Lp−Ln)/2 and L2=(Lp+Ln)/2 are derived, then Formula (25) and Formula (26) are represented by the following formulas.
Substituting Formula (17), Formula (27), and Formula (28) into Formula (4), the following formula is obtained for Vab.
Now introducing the following parameters, Formula (29) is expanded as Formula (32).
Substituting Formula (17), Formula (27), and Formula (26) into Formula (5), the following formula is obtained for Iab.
Now expanding the above formula with Formula (30) and
Formula (31), Iab is expressed as follows.
The impedance viewed from the terminal AB, Zab=Vab/Iab, is represented by the following formula from Formula (32) and Formula (33).
Similar to the expansion of Formula (2) and Formula (3), assuming γ=jβ with a phase contact (real number) β and j=(−1)0.5, the numerator of Zab is expanded as follows.
The denominator of Zab is expanded as follows.
When a crack occurs, the variables in the trigonometric functions included in the denominator and the numerator of the formula of the transmission line impedance Zab have two variables: {β(Lt1+Lt2)+θz} and β(Lt1−Lt2). When no crack occurs and there is no adhesion (parasitic capacitance Cp) at the end of the transmission line, the variables in the trigonometric functions included in the formula of impedance have one variable βLt according to Formula (A-2), while when no crack occurs and there is an adhesion (parasitic capacitance Cp) at the end of the transmission line, the variables in the trigonometric functions included in the formula of impedance have one variable (βLt+ωCpZo) according to Formula (A-3). The discussion shows that the number of variables in the trigonometric functions included in the formula of impedance varies depending on the presence or absence of a crack. Here, Lt represents the transmission line length, and the relationship of Lt=Lt1+Lt2+δ1 holds.
Considering in terms of the relationship of β=ω(Lo Co)0.5 and the variables in the trigonometric functions included in the formula of impedance, the period of the impedance peak without cracking is (Lo Co)0.5Lt in the absence of Cp and (Lo Co) 0.5Lt+CpZo in the presence of Cp, that is, the period is constant independently of the frequency.
On the other hand, when there is a crack, for the component β(Lt1−Lt2) of the two variables, the period in which the impedance peaks is (Lo Co)0.5(Lt1−Lt2). The component β(Lt1+Lt2)+θz is discussed as follows.
The parameter θz represented by the following formula is also represented by Formula (38) using Lp=L1+L2, Formula (20), and Formula (21).
When a crack occurred in a structure is still in the initial stage with a very small crack gap δ1, the following approximation holds.
Further, in the region in which the frequency ω/2π is low, Formula (39) becomes the following Formula (40), and thus θz is directly proportional to the frequency.
Therefore, in the region in which the crack occurred in a structure is still in the initial stage with a very small crack gap δ1 and the frequency is low, the period of the component {β(Lt1+Lt2)+θz} becomes {(Lo Co)0.5(Lt1+Lt2)+(L1+C1 Zo2)δ1/(2Zo)}.
In addition, Lp, Ln, and |Az| in the initial stage of cracking are given by the following formulas.
From Formula (42) and Formula (43), in the region in which the crack is still in the initial stage with a very small gap δ1 and the frequency is low, Ln and |Az| are constant relative to the frequency. Since the width of the cracked point in the conductor is smaller than the width of the conductor without cracking, Lo<L1 and Co>C1 hold. From Formula (42), Ln is a negative value.
Next, the frequency at which the admittance and the impedance peak is discussed in the region in which the crack is still in the initial stage with a very small gap δ1 and the frequency is low. Since the admittance is the reciprocal of the impedance, the frequency at which the admittance peaks corresponds to the frequency at which the numerator of Zab, Formula (35), is zero. Substituting Formula (41) to Formula (43) into Formula (35), the following formula is obtained.
In the region in which the crack is still in the initial stage with a very small gap δ1 and the frequency is low, Zo>>ω(L1−LoC1/Co)δ1/2 holds, and the first term is dominant in Formula (44). However, since the range in which the numerator of Zab is near zero is concerned, the second term is not neglected and is taken into consideration in Formula (44).
The frequency at which Formula (44) is zero is considered to exist near the frequency at which the dominant first term of Formula (44) is zero. When the value of the cos function in the first term of Formula (44) is zero, the first term is zero. With the circular constant being represented by n, the value of the cos function is zero when the variable in the cos function is an odd multiple of π/2. Due to the nature of cos function, the cos function in the first term of Formula (44) may be approximated by the following formula near the point at which the value of the cos function is zero.
Using Formula (45), Formula (46), and β=ω(Lo CO)0.5, the frequency ω/2π, at which Formula (44) is zero, that is, the admittance peaks, satisfies the following conditions.
Formula (47) and Formula (48) are summarized into the following formula.
The frequency at which the impedance peaks corresponds to the frequency at which the denominator of Zab, Formula (36), is zero. Substituting Formula (41) to Formula (43) into Formula (36), the following formula is obtained.
In the region in which the crack is still in the initial stage with a very small gap δ1 and the frequency is low, Zo>>ω(L1−LoC1/Co)δ1/2 holds, and the first term is dominant in Formula (50). However, since the range in which the denominator of Zab is near zero is concerned, the second term is not neglected and is taken into consideration in Formula (50).
The frequency at which Formula (50) is zero is considered to exist near the frequency at which the dominant first term of Formula (50) is zero. When the value of the sin function in the first term of Formula (50) is zero, the first term is zero. The value of the sin function is zero when the variable in the sin function is an integer multiple of π. Due to the nature of sin function, the sin function in the first term of Formula (50) may be approximated by the following formula near the point at which the value of the sin function is zero.
Using Formula (51), Formula (52), and β=ω(Lo Co)0.5, the frequency ω/2π, at which Formula (44) is zero, that is, the admittance peaks, satisfies the following conditions.
Formula (53) and Formula (54) are summarized into the following formula.
In addition, summarizing Formula (49) and Formula (55), the following formula is obtained.
In Formula (56), the frequency fm=ωm/2π is used.
When there is no crack, that is δ1=0, the peak frequency of admittance and impedance is periodic as discussed for Formula (2) and Formula (3). Thus, the difference between adjacent peak frequencies of admittance and impedance is constant. Consequently, when the peak frequency of admittance and impedance is normalized with the number m given in order from the direct current side, the normalized frequency is constant. In Formula (56), when δ1=0, the third term on the right side, which is dependent on the frequency, is zero, and then the frequency normalized with m, fm/m, is constant.
When there is a crack, fm/m is not constant. Thus, several peak frequencies of admittance and impedance are acquired, and then the presence or absence of a crack can be determined based on the agreement or disagreement among the frequencies normalized with m.
Next, the crack position is discussed. Although the crack position can be represented by either Lt1 or Lt2, it can also be represented by introducing a parameter normalized with the total length Lt1+Lt2, which is represented by the following formula.
Since the variable in the cos function in the third term on the right side of Formula (56) includes Lt1−Lt2, it is considered that the relational formula with the parameter Loc can be obtained by extracting only the third term. Considering that although fm/m is not constant due to cracking, it is near f1, and that f1 is near the lowest frequency fb at which the admittance peaks when there is no crack, fm is represented by the following formula.
Formula 36
fm=mfb+δf (58)
Since fb is the frequency at which the standing wave is generated with ¼ wavelength, the following relationship holds with the total transducer length Lt1+Lt2 and the electromagnetic wave velocity (Lo Co)−0.5.
Expanding the cos function in the third term on the right side of Formula (56) with Formula (58), the following formula is obtained.
In the expansion into Formula (60), 2πδf(Lo Co) 0.5(Lt1−Lt2)<<1 is assumed. Substituting Formula (59) into Formula (60), the following formula is obtained.
Assuming that the first term of Formula (61) is sufficiently larger than zero and δf/fb<<1 holds, the cos function in the third term on the right side of Formula (56) is approximated by the following formula.
Formula (56) is represented by the following formula with Formula (62).
Taking the difference between the reciprocals of the frequencies normalized with m arbitrarily for the ma-th frequency and the mb-th frequency, the third term dependent on Loc can be extracted, and the following formula is obtained.
The right side of Formula (64) can be derived without frequency, and ma and mb are numbers that can be determined in advance. In addition, the range of Loc is −1<Loc<1 for a transducer having any length Lt1+Lt2, and thus the right side of Formula (64), except BL, can be derived in advance for a transducer having any length. Since BL>0 as described for the above Formula (42), the positive and negative sign on the right side is the same as that on the left side. In Formula (64), fma and fmb on the left side are obtained by measuring the frequency dependency of admittance and impedance. Consequently, the results of the first evaluation function represented by Formula (65) for the combinations of Loc, and ma and mb are stored as the crack position table in advance, and then a region of Loc corresponding to a crack position can be reversely searched from the sign of the second evaluation function Evm represented by Formula (66), which is obtained from the measurement result of the frequency dependency of admittance and impedance, and the combination of ma and mb, as well as from the crack position table 40.
In Formula (65) and Formula (66), sgn is a sign function.
As described above, the results of the first evaluation function represented by Formula (64) for the combinations of Loc, and ma and mb are stored as the crack position table 40 in advance, and then a region of Loc corresponding to a crack position can be reversely searched from the sign of Evm represented by Formula (65), which is obtained from the measurement result of the frequency dependency of admittance and impedance, and the combination of ma and mb, as well as from the crack position table 40.
A specific example of the frequency characteristics acquisition unit 20 is described.
The frequency characteristics acquisition unit 20 sweeps a predetermined frequency range to acquire a plurality of frequencies at which the impedance of the sensor unit 10 is maximum or minimum.
The crack presence/absence determination unit 30 acquires the frequency characteristics data corresponding to the frequencies in a predetermined frequency range, and then extracts the frequencies at which the admittance and the impedance peaks and gives the corresponding number to each of the frequencies from the low frequency side.
Subsequently, when a plurality of normalized frequencies, which are obtained by normalizing the peak frequencies of admittance and impedance with the numbers, have a nonuniformity smaller than a predetermined nonuniformity, the crack presence/absence determination unit 30 determines that there is no crack. When the plurality of normalized frequencies have a nonuniformity equal to or greater than the predetermined nonuniformity, the crack position detection unit 50 checks the evaluation result of the second evaluation function, which is represented by Formula (66) with two numbers and peak frequencies, against the crack position table 40 to determines a crack position. The determination result of the presence or absence of a crack and the information on the crack position may be transmitted to the external via a communication unit (not shown).
As described above, a crack detection device 100 according to the present embodiment that detects a crack in a structure 200 includes: a sensor unit 10 that has a three-layer structure of conductor-insulator-conductor and is attached to the structure 200; a frequency characteristics acquisition unit 20 that sweeps a predetermined frequency range to acquire a plurality of frequencies at which the impedance of the sensor unit 10 is maximum or minimum; a crack presence/absence determination unit 30 that determines the presence or absence of a crack based on a nonuniformity of the plurality of frequencies; a crack position table 40 in which a relationship between crack positions and frequency shift directions is recorded; and a crack position detection unit 50 that, when the crack presence/absence determination unit 30 determines that there is a crack, takes a difference between two frequencies acquired by the frequency characteristics acquisition unit 20 to determine a sign, and then refers to the crack position table 40 in accordance with the sign to detect a crack position.
The crack presence/absence determination unit 30 gives numbers to the plurality of frequencies at which the impedance is maximum or minimum from a low frequency, starting with 1, calculates normalized frequencies by normalizing each frequency with the number given thereto, and determines that there is no crack when each of the plurality of normalized frequencies is equal, and determines that there is a crack when a plurality of different normalized frequencies are obtained. According to this determination method, the presence or absence of a crack is determined on the basis of a predetermined nonuniformity for the plurality of normalized frequencies obtained by normalizing the frequencies with the numbers, and thus the result is not affected by the shape of the sensor of the sensor unit 10. In other words, the sensor may have any shape.
As described above, the crack detection device 100 according to the present embodiment is capable of easily identifying a change in impedance due to cracking. The present invention is not limited to the above-described embodiments, and can be modified within the scope described in the claims.
10 sensor unit
20 frequency characteristics acquisition unit
21 frequency variable signal source
22 load unit
23 differential operation unit
24, 25 orthogonal demodulation unit
26 frequency characteristics calculation unit
30 crack presence/absence determination unit
40 crack position table
50 crack position detection unit
Number | Date | Country | Kind |
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2018-214708 | Nov 2018 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2019/043146 | 11/1/2019 | WO | 00 |