The present invention relates to a mobile crane such as a crawler crane or a wheel crane and a method for assembling the same.
A crawler crane will be described as an example.
As shown in
The upper rotating body 2 includes a rotating frame 3 shown in
Many crane models having different lifting capacities are manufactured according to country-specific specifications and standards, specifications required by customers, and so on.
Hitherto, as disclosed in Patent Document 1, rotating frames 3 having different specifications (shapes, sizes, and so on) have been prepared according to individual models, and equipment has been mounted on such a dedicated rotating frame 3 to each model so as to construct an upper rotating body 2.
Specifically, for example, for four models whose lifting capacities are 50 tonnes, 55 tonnes, 65 tonnes, and 80 tonnes, four dedicated rotating frames for 50 tonnes, 55 tonnes, 65 tonnes, and 80 tonnes have been respectively designed and manufactured, and cranes have been assembled on the basis of the rotating frames.
The boom raising and lowering apparatus is selected from two types: a mast apparatus 8 shown in
The mast apparatus 8 includes a mast 10. The lower end of the mast 10 is attached to the front of the rotating frame 3. The mast 10 is pivotable around a horizontal axis. A crane can be assembled and disassembled by using the mast apparatus 8 instead of the boom without using another crane. In addition, since the backward protrusion is large, the mast apparatus 8 is suitable for an environment where the rear end radius is not limited. Therefore, the mast apparatus 8 is used mainly outside Japan.
The gantry apparatus 9 is mounted on the rotating frame 3 pivotably with the front and rear lower ends as fulcrums. The gantry apparatus 9 requires an environment where another crane for assembling and disassembling is easily available. In addition, since the backward protrusion is small, the gantry apparatus 9 is suitable for an environment where the rear end radius is limited. Therefore, in Japan, the gantry apparatus 9 is mainly used.
In general, the number of winches is three as described above, and the main winch 5, the subwinch 6, and the boom raising and lowering winch 7 are mounted on the rotating frame 3 in this order from the front at intervals.
In the case of a crane using the gantry apparatus 9, according to the request of the user or the kind of work being performed, separately from the above three standard winches, a third winch 12 (see
In this case, in order to avoid the interference of wire ropes, the main winch 5, the subwinch 6, the third winch 12, and the boom raising and lowering winch 7 are mounted on the rotating frame 3 in this order from the front. That is to say, the three-winch-type boom raising and lowering winch 7 needs to be moved from the third position to the fourth position.
In this case, since the boom raising and lowering winch 7 normally differs from the third winch 12 in size, two types of mounting structure are necessary.
Therefore, the rotating frame 3 needs to be provided with boom-raising-and-lowering-apparatus mounting structures corresponding to the two types of boom raising and lowering apparatuses (the mast apparatus 8 and the gantry apparatus 9), a three-winch-type winch mounting structure, and a four-winch-type winch mounting structure.
That is to say, mounting structures for the following three combinations are necessary:
If the standard winches can be replaced with different-sized winches, the types of mounting structure further increase in number.
In
However, the crane and method for assembling the same disclosed in Patent Document 1 have the following problems.
(I) Concerning Rotating Frame 3
Since it is necessary to use so many types of rotating frames, that is to say, the same number of rotating frames as models, the costs of the design, manufacturing, and storage of the rotating frames 3 are high. In addition, if the rotating frame 3 is changed, the parts used therefor and the equipment mounted thereon are also changed. Therefore, the costs of the parts and manufacturing are also high.
Moreover, since it is necessary to use different rotating frames 3, parts, and equipments for different models, total productivity (assemblability) is very low.
Furthermore, if a model change due to a destination change is requested during manufacturing, the whole rotating frame 3 needs to be changed, even if the model change is small (for example, from 50 tonnes to 55 tonnes).
(II) Concerning Boom Raising and Lowering Apparatus and Winches
As described above, on the basis of the combinations of the boom raising and lowering apparatuses and the winches 5 to 7 and 12, at least three types of mounting structures are used. Therefore, it is very disadvantageous in terms of inventory control, cost, and dealing with the crane specification change due to destination change.
The present invention provides a crane that can easily solve the above problems, that is to say, a crane including a rotating frame such that total productivity (assemblability) can be improved, the cost can be reduced, and model change can be facilitated.
In addition, the present invention provides a crane that can increase the effect of standardization of the rotating frame by standardizing the mounting structure of two types of boom raising and lowering apparatuses (a mast apparatus and a gantry apparatus).
Moreover, the present invention provides a crane that can increase the effect of standardization of the rotating frame by standardizing the mounting structure of a plurality of types of winches (for example, three-winch and four-winch).
Furthermore, the present invention provides a crane that can further increase the effect of standardization of the rotating frame by standardizing the mounting structures of both the two types of boom raising and lowering apparatuses and the plurality of types of winches.
To solve the above problems, the present invention adopts the following configurations.
A crane includes a lower traveling body and an upper rotating body rotatably mounted on the lower traveling body. The upper rotating body includes a rotating frame and lifting equipment mounted on the rotating frame. The lifting equipment includes a boom and a plurality of types of winches. Many models having different lifting capacities are divided into a plurality of classes, each class including a plurality of models. The models included in each class share a common rotating frame. The common rotating frame is based on the model having the largest lifting capacity in each class. The rotating frame included in the upper rotating body is such a common rotating frame.
A crane includes a lower traveling body and an upper rotating body rotatably mounted on the lower traveling body. The upper rotating body includes a rotating frame, a boom, a boom raising and lowering apparatus, and a winch. The boom, the boom raising and lowering apparatus, and the winch are mounted on the rotating frame. The boom raising and lowering apparatus is selected from a plurality of types of boom raising and lowering apparatuses. The rotating frame is common in a class including a plurality of models having different lifting capacities and is based on the model having the largest lifting capacity in the class. The rotating frame includes common boom-raising-and-lowering-apparatus mounting portions that are common to the plurality of types of boom raising and lowering apparatuses.
A crane includes a lower traveling body and an upper rotating body rotatably mounted on the lower traveling body. The upper rotating body includes a rotating frame, a boom, a boom raising and lowering apparatus, and a plurality of winches. The boom, the boom raising and lowering apparatus, and the winches are mounted on the rotating frame. The rotating frame is common in a class including a plurality of models having different lifting capacities and is based on the model having the largest lifting capacity in the class. The rotating frame includes a common winch mounting portion that is shared by a plurality of types of winches having different sizes.
A crane includes a lower traveling body and an upper rotating body rotatably mounted on the lower traveling body. The upper rotating body includes a rotating frame, a boom, a boom raising and lowering apparatus, and a plurality of winches. The boom, the boom raising and lowering apparatus, and the winches are mounted on the rotating frame. The boom raising and lowering apparatus is selected from a plurality of types of boom raising and lowering apparatuses. The rotating frame is common in a class including a plurality of models having different lifting capacities and is based on the model having the largest lifting capacity in the class. The rotating frame includes common boom-raising-and-lowering-apparatus mounting portions that are common to the plurality of types of boom raising and lowering apparatuses. The rotating frame further includes a common winch mounting portion that is shared by a plurality of types of winches having different sizes.
In the crane and method for assembling the same of the present invention, many models having different lifting capacities are divided into classes, each including a plurality of models, the plurality of models included in each class share a common rotating frame, the common rotating frame being based on the model having the largest lifting capacity in each class, and an upper rotating body is constructed using the rotating frame as the base. Therefore, the costs of the design, manufacturing, and storage of the rotating frames can be dramatically reduced. In addition, due to the standardization of the rotating frame, the costs of the parts and manufacturing can also be reduced.
Since it is not necessary to use different rotating frames, parts, and equipments for different models, the total productivity can be dramatically improved.
If a model change due to a destination change is requested during manufacturing, as long as the change is within the same class (for example, a change to 50 tonnes to 55 tonnes), the rotating frame need not be changed, and it is only necessary to change the equipment. Therefore, the model change can be easily dealt with.
Since the rotating frame is common not to all models but to a plurality of models in each class (the range of standardization is limited), the balance between the size and cost of models can be maintained. For example, if the rotating frame is determined on the basis of the model having the largest lifting capacity in all models, a small-capacity model has a too large rotating frame, and the cost increases. Such an adverse effect can be eliminated.
In addition to sharing a common rotating frame by a plurality of types of models in the same class, the mounting structure of the boom raising and lowering apparatus (Claim 10 and related inventions), the mounting structure of the winches (Claim 11 and related inventions), and both of them (Claim 12 and related inventions) are standardized.
In Claim 10 and related inventions, for example, when there are two types of boom raising and lowering apparatuses, three-winch-type winches, and four-winch-type winches, the mast apparatus and the gantry apparatus can be mounted with a common mounting portion. Therefore, mounting structures only for the following two combinations are necessary: a boom raising and lowering apparatus and three-winch type, and a boom raising and lowering apparatus and four-winch type.
In Claim 11 and related inventions, the rotating frame includes a common winch mounting portion that is shared by a plurality of types of winches having different sizes. Therefore, only one type of rotating frame is necessary regardless of variation in winch size.
That is to say, in Claim 10 or 11 and related inventions, since the boom raising and lowering apparatuses or winches to be mounted on the rotating frame can be combined, the effect of standardization of the rotating frame can be increased.
In addition, in Claim 12 (a combination of Claims 10 and 11) and related inventions, only one type of mounting structure for boom raising and lowering apparatuses and only one type of mounting structure for winches are necessary.
Therefore, the sharing of a common rotating frame by a plurality of models can be utilized, and this crane has a great advantage in many aspects such as cost, productivity, inventory control, and model change.
FIGS. 17(a) to 17(c) are perspective views showing the shapes of adapters used for mounting a winch on the third winch mounting portion.
In the following embodiments, a crawler crane is taken as an example of a crane to which the present invention is applied. The crawler crane has a structure shown in
The upper rotating body of the crane according to this embodiment has a rotating frame 17 shown in FIGS. 1 to 3, which serves as a base. Left and right deck frames 18 and 19 shown in
Each component will hereinafter be described.
(i) Rotating Frame 17
As shown in
Many crane models having different lifting capacities are divided into a plurality of classes, each class including a plurality of models. In each class, the shape and size of the rotating frame 17 are determined on the basis of the model having the largest lifting capacity.
More specifically, for example, all models whose lifting capacities range from tens of tonnes to hundreds of tonnes are divided into five classes from class A to class E. The class A includes a plurality of models having small capacities, and the class E includes a plurality of models having large capacities (A<B<C<D<E).
The number of classes is not limited to five.
In each of classes A to E, the machine having the largest lifting capacity (for example, 80 tonnes in the case of a class from 50 tonnes to 80 tonnes) serves as a standard. On the basis of the shape, area, strength, and so on necessary for this standard machine, a common rotating frame 17 is determined, and an upper rotating body is assembled on the basis of the rotating frame 17.
Hitherto, different rotating frames have been manufactured for different lifting capacities. However, if this configuration is adopted, the costs of the design, manufacturing, and storage of the rotating frame 17 can be dramatically reduced. In addition, due to the standardization of the rotating frame 17, the costs of parts and manufacturing can also be reduced.
Since it is not necessary to use different rotating frames 17, parts, and equipments for different models, the total productivity can be dramatically improved.
If a model change due to a destination change is requested during manufacturing, as long as the change is within the same class (for example, a change to 50 tonnes to 55 tonnes), the rotating frame 17 need not be changed, and it is only necessary to change the equipment mounted on the rotating frame. Therefore, the model change can be easily dealt with.
Since the rotating frame 17 is common not to all models but to a plurality of models in each of classes A to E (the range of standardization is limited), the balance between the size and cost of models can be maintained. For example, if the rotating frame 17 is determined on the basis of the model having the largest lifting capacity in all models, a small-capacity model has a too large rotating frame 17, and the cost increases. Such an adverse effect does not occur.
(ii) Main Winch 5, Subwinch 6, and Boom Raising and Lowering Winch 7 and Mounting Structures thereof
As shown in
In order to avoid complicating the figures, reference numerals 22, 23, and 24 designating the winch mounting holes are shown only in
As shown in
The numbers and arrangements of the rotating-frame-side winch mounting holes 22 to 24 and the winch-side mounting holes 25 to 27 are common to models in the same class.
Even in the same class, each of the winches 5 to 7 varies in size depending on model. However, regardless of the winch size, as long as the models are in the same class, the winches 5 to 7 can be mounted on the rotating frame 17 by means of the same mounting holes 22 to 24 and 25 to 27.
Therefore, the rotating-frame-side and winch-side mounting structures can be efficiently manufactured, the winches 5 to 7 can be easily mounted on the rotating frame 17, and the productivity can be further improved.
As described above, some cranes can be provided with a third winch (not shown). Therefore, third-winch mounting holes 28 are provided in the rears of both side plates 21, 21 of the rotating frame 17 (see
The load of a model varies depending on whether it is used for construction or civil engineering. Therefore, each of the winches 5 to 7 is selected from two types (5 and 5A, 6 and 6A, 7 and 7A in
In this case, if the rotating-frame-side and winch-side mounting portions for the two types of winches are separately provided, the structure is complicated, and the cost increases.
Therefore, in this embodiment, the winch-side mounting holes 25 to 27 and the rotating-frame-side winch mounting holes 22, 23, and 24 are common to the two types of main winches 5 and 5A, subwinches 6 and 6A, and boom raising and lowering winches 7 and 7A. By means of these, any one of the two types of winches can be mounted.
(iii) Rotating Frame 17, Boom 4, Gantry Apparatus 9, Rotation Bearing 13, and Counterweight 15
As shown in
In the same model, as with the winches 5 to 7, the rotation bearing 13 and the rotating apparatus 32 are also selected from two types (13 and 13A, 32 and 32A) according to use.
Therefore, with respect to the two types of rotation bearings 1313 and 13A and rotating apparatuses 32 and 32A, the configuration (the number and arrangement of the mounting holes) of the mounting portions thereof and the configuration of the rotating-frame-side mounting portions 30 and 30′ (see
Counterweight mounting portions 33 (reference numeral 33 is shown only in
(iv) Rotating Frame 17 and Left and Right Deck Frames 18 and 19
As shown in
The outer shapes and sizes (widths, lengths, and thicknesses) of both deck frames 18 and 19 are common to all models in the same class, although there are minor differences in, for example, the inner frame arrangement.
The equipment mounted on the deck frames may vary from model to model in the same class.
Therefore, the deck frames 18 and 19 of each model in the same class can be mounted on the rotating frame 17 that is common in the same class, by means of a common mounting structure.
In combination with the standardization of the rotating frame 17, this configuration improves the assemblability of the upper rotating body 2 and dramatically reduces the cost.
As shown in
With respect to the attaching structure of the sections to the rotating frame 17, detailed description and illustration will be omitted. The sections are detachably attached to the rotating frame 17 with, for example, mounting holes and fastening means (pins or bolts), as with the above-described winch mounting structure.
Since the left and right deck frames 18 and 19 are divided into a plurality of sections 34 to 36, 37, and 38 on which different pieces of equipment are mounted, subassemblies (combinations of a number of pieces of equipment) can be formed by mounting different pieces of equipment on different sections. Therefore, the assemblability is improved, and the subassemblies can be replaced separately.
Since the divided sections are separately attached to the rotating frame 17, the sections need not be joined to each other, for example, when different pieces of equipment are mounted on different sections so as to form subassemblies. Therefore, the assemblability is further improved.
The subassembling may be carried out as needed.
The following pieces of equipment are mounted on the deck frames 18 and 19.
As shown in
The engine 39, the power divider 40, and the hydraulic pump 41 of the power unit 42 are mounted on the middle section 35. A hydraulic oil tank 45 is mounted on the rear section 36.
In
As shown in
A hydraulic control unit (control valve) 48 for performing various hydraulic controls during crane working and a fuel tank 49 are mounted on the rear section 38.
In
Each piece of equipment mounted on both deck frames 18 and 19 varies in size depending on working use (construction or civil engineering) even in the same class. In this crane, the mounting structure of each piece of equipment on the deck frames 18 and 19 (for example, in the case of mounting with mounting holes and fastening means, the number and arrangement of the mounting holes) is common to all models in the same class.
Therefore, the equipment can be easily mounted, and productivity can be further improved.
As with the winches 5 to 7, the power unit 42 and the hydraulic oil tank 45 mounted on the left deck frame 18, and the operating unit 47, the hydraulic control unit 48, and the fuel tank 49 mounted on the right deck frame 19 also vary in necessary capacity and size depending on working use (construction or civil engineering). With respect to pieces of equipment except for the power unit 42,
Also for each of these pieces of equipment, the mounting structure on the rotating frame 17 (for example, the number and arrangement of mounting holes in the rotating frame 17 and mounting holes in the piece of equipment) is common, and any one of the two types can be mounted.
Also for the boom 4, the gantry apparatus 9, and the counterweight 15, it is possible to prepare different sizes of them and mount them on the rotating frame 17 with common mounting structures.
The number of types of each piece of equipment mounted on the rotating frame 17 or the deck frames 18 and 19 with a common mounting structure is not limited to two but may be three or more.
The second embodiment can be carried out in combination with the first embodiment. However, for the sake of convenience, the second embodiment will be described as a separate embodiment. In the second embodiment, the same reference numerals will be used to designate the same components as those in the first embodiment, so that the description will be omitted.
In the second embodiment, as in the first embodiment, models in the same class share a common rotating frame 17. The mast apparatus 8 and the gantry apparatus 9 serving as boom raising and lowering apparatuses are mounted on the rotating frame 17 with common mounting portions. With respect to the winches 5 to 7 and 12, a plurality of types of winches having different sizes are mounted on the rotating frame 17 with a common mounting portion.
The upper rotating body shown in
The upper rotating body shown in
The upper rotating body shown in
(I) Mounting Structure of Boom Raising and Lowering Apparatus
As shown in FIGS. 7 to 10, a first common mounting portion 51 is provided at the front end of the rotating frame 17, and a second common mounting portion 52 is provided at the rear end of the rotating frame 17. Both mounting portions are common to the mast apparatus 8 and the gantry apparatus 9 (common boom-raising-and-lowering-apparatus mounting portions).
As a mounting portion dedicated to the mast apparatus, a small-gantry mounting portion 53 is provided behind the first common mounting portion 51. A front fulcrum 11a of the small gantry 11 is mounted on the small-gantry mounting portion 53.
As shown in FIGS. 7 to 10, a front fulcrum 9a of the gantry apparatus 9 or a fulcrum 10a of a mast 10 of the mast apparatus 8 is mounted on the first common mounting portion 51.
A rear fulcrum 9b of the gantry apparatus 9 or a rear fulcrum 11b of the small gantry 11 of the mast apparatus 8 is mounted on the second common mounting portion 52.
When the gantry apparatus 9 is selected as a boom raising and lowering apparatus (the mast apparatus 8 is not selected), the small-gantry mounting portion 53 is used as a mounting portion on which a back-stop receiver 54 (see
As described above, the mast apparatus 8 and the gantry apparatus 9 serving as boom raising and lowering apparatuses can be mounted on the rotating frame 17 with common mounting portions 51 and 52.
Therefore, it is only necessary to provide the common mounting portions 51 and 52 and the mounting portion 53 for the front fulcrum of the small gantry as mounting portions for the boom raising and lowering apparatus. Therefore, the rotating frame 17 can be standardized regardless of type of the boom raising and lowering apparatus.
Due to the standardization of the rotating frame 17 in terms of mounting structure of the boom raising and lowering apparatus, parts for mounting the boom raising and lowering apparatus (for example, pins) can also be standardized. This reduces the cost and facilitates inventory control. If a destination change is requested in the middle of assembling, the specifications of the crane can be smoothly changed, and therefore a quick delivery is possible.
In addition, due to the standardization of the rotating frame 17 in terms of mounting structure of the boom raising and lowering apparatus, the rotating frame 17 can be shared by a plurality of models.
That is to say, if different boom-raising-and-lowering-apparatus mounting structures are provided in the rotating frame 17 for different types of boom raising and lowering apparatuses to be used, the effect of sharing a common rotating frame 17 by a plurality of models is degraded, or such sharing is impractical. However, due to the standardization of the boom-raising-and-lowering-apparatus mounting structure, the basic objective of standardization of the rotating frame 17 can be practically achieved.
(II) Winch Mounting Structure
As shown in FIGS. 7 to 10, the rotating frame 17 is provided with four winch mounting portions: first, second, third, and fourth winch mounting portions 55, 56, 57, and 58 in this order from the front, for mounting winches.
In the first type upper rotating body shown in
In the case of the third type upper rotating body shown in
In this embodiment, the standard winches, that is to say, the main winch 5, the subwinch 6, and the boom raising and lowering winch 7 are common to each type of upper rotating body, and mounting portions dedicated therefor (the first, second, and fourth mounting portions 55, 56, and 58) are also common.
The boom raising and lowering winch 7 and the third winch 12 that are selectively mounted on the third winch mounting portion 57 are generally different from each other in size (in the axial direction or the radial direction or both). In addition, there are various sizes of third winches 12.
In this case, if a winch mounting structure tailored to the size of a winch to be mounted is provided in the rotating frame 17, the standardization of the rotating frame 17 is impossible in terms of winch mounting, and the basic objective of standardization of the rotating frame 17 cannot be practically achieved. It is possible to provide a plurality of types of mounting structures corresponding to a plurality of sizes of winches at the same position. However, this is impractical because the structure is complicated too much.
In this embodiment, various types of winches (boom raising and lowering winch 7, third winch 12) can be mounted on the third winch mounting portion 57 as described below.
In
Winch plates 59 and 60 are provided on either side in the axial direction of the winch 7. Winch plates 61 and 62 are provided on either side in the axial direction of the winch 12. In accordance with the direction of
As shown in
In contrast, both winch plates 61 and 62 of the third winch 12 are vertical plates having two-forked engaging portions 61a and 62a at the lower ends. The winch plates 61 and 62 are fixed to either side in the axial direction of the winch 12, with the engaging portions 61a and 62a projecting downward.
The third winch mounting portion 57 includes left and right vertical plates 63 and 64 for supporting winch plates, and a horizontal plate 65. The vertical plates 63 and 64 are provided at both ends in the width direction of the rotating frame 17. The horizontal plate 65 is disposed between the vertical plates 63 and 64. In addition, seat plates 66, 66 for supporting winch plates are provided on either side in the width direction of the horizontal plate 65.
In
Reference letter L designates the distance between the inner surfaces of both vertical plates 63 and 64. The boom raising and lowering winch 7 shown in
In this winch mounting structure, for the small-sized boom raising and lowering winch 7, as shown in
In contrast, the large-sized third winch 12 cannot be placed between both vertical plates 63 and 64. Therefore, as shown in
On the other hand, as for the left winch plate 61, the engaging portion 61a thereof is engaged with an adapter 67, and the adapter 67 is attached to the seat plate 66.
The adapter 67 includes a vertical supporting portion 67a and a horizontal mounting portion 67b. The supporting portion 67a is engaged with the engaging portion 61a of the winch plate 61, thereby supporting the winch plate 61. The mounting portion 67b is mounted on the horizontal plate 65 (seat plate 66). The mounting portion 67b is detachably attached to the seat plate 66 with bolts, for example.
The engaging portion 62a of the right winch plate 62 and the right vertical plate 64 are joined with pins. The engaging portion 61a of the left winch plate 61 and the supporting portion 67a of the adapter 67 are also joined with pins.
By this configuration, the difference in the axial size between the winches 7 and 12 can be absorbed, and any one of them can be mounted on the third mounting portion 57.
The third winch 12 can be selected from a plurality of types having different radial sizes. In this case, by using a plurality of types of adapters 67 having different heights, the variation in the radial size can be absorbed, and the third winch 12 can be mounted horizontally.
The shape and size of the adapter 67 are not limited to those shown in
For example, as shown in
In addition, the adapter 67 may have an inverted T-shape such that a vertical-plate-like supporting portion 67a meets the center of the horizontal mounting portion 67b as shown in
As described above, by preparing a plurality of adapters 67 having different shapes and sizes and using them according to winch size, the variation in winch size can be dealt with.
When the third winch 12 is mounted on the third winch mounting portion 57, the boom raising and lowering winch 7 is mounted on the fourth winch mounting portion 58 shown in FIGS. 7 to 10. In other words, the fourth winch mounting portion 58 has a structure such that the boom raising and lowering winch 7 can be mounted thereon.
As described above, according to the crane of the second embodiment, the first to third type upper rotating bodies shown in FIGS. 7 to 9 share a common mounting structure for the boom raising and lowering apparatus and a common mounting structure for the winches. Therefore, a common rotating frame 17 can be shared.
Therefore, the basic objective of sharing the rotating frame 17 by a plurality of models can be completely achieved. This crane has a great advantage in many aspects such as cost, productivity, inventory control, and model change.
In addition, in the second embodiment, cylinders for raising and lowering the boom raising and lowering apparatuses (mast apparatus 8, gantry apparatus 9) also share a common mounting structure.
That is to say, as shown in
When the mast apparatus 8 shown in
The brackets 70 and 71 have pin holes 70a and 71a, respectively, at each upper portion protruding upward from the winch plate 68. The front end of the mast cylinder 73 or the gantry cylinder 74 is fixed with a pin at the pin hole 70a or 71a.
The upper portions of the brackets are shaped so that the mast cylinder 73 and the gantry cylinder 74 can be easily mounted thereon.
Due to this configuration, the front end of the cylinder 73 or 74 can be easily attached to the cylinder mounting portion 69, and one of the cylinders 73 and 74 can be easily changed to the other, simply by changing one of the brackets 70 and 71 to the other depending on which of the mast apparatus 8 (mast cylinder 73) and the gantry apparatus 9 (gantry cylinder 74) is used. Therefore, the cylinder mounting portion 69 and the winch plate 68 can be standardized regardless of whether the mast apparatus 8 or the gantry apparatus 9 is used.
In addition, in this embodiment, the cylinder mounting portion 69 of the winch plate 68 is provided with a reaction-force supporting surface 75. The surface 75 is L-shaped and in contact with both the lower surface and the front surface of the bracket 70 or 71. Both the horizontal and vertical components of the cylinder reaction force exerted on the bracket 70 or 71 are supported by the reaction-force supporting surface 75.
Therefore, the cylinder reaction force can be stably supported by the rotating frame 17. In addition, since the load on the bolts 72, 72 can be reduced, the size of the bolts can be reduced.
The shape of the reaction-force supporting surface 75 is not limited to an L-shape such that a horizontal surface adjoins a vertical surface as shown. The two intersecting surfaces constituting the reaction-force supporting surface 75 may tilt with respect to the horizontal and vertical directions.
(1) In the second embodiment, only the third winch mounting portion 57 is standardized. Since the boom raising and lowering winch 7 and the third winch 12 are selectively mounted on the portion 57, the portion 57 is suitable for standardization. However, the other winch mounting portions 55, 56, and 58 can also be standardized in consideration of variation in winch size.
(2) In the first and second embodiments, the maximum number of winches is four. However, the present invention is not limited to this. The maximum number of winches may be five or more.
(3) As described in the above embodiments, the present invention is suitable for a crawler crane. However, the present invention can also be applied to a wheel crane such as an all terrain crane.
As described above, in the present invention, many models having different lifting capacities are divided into a plurality of classes, each class including a plurality of models. The plurality of models included in each class share a common rotating frame. The common rotating frame-is based on the model having the largest lifting capacity in each class. An upper rotating body is constructed using the rotating frame as the base.
In the invention of Claim 2, the rotating frame includes rotating-frame-side winch mounting portions. Each type of winch is provided with a winch-side mounting portion. The winch-side mounting portion is common to models in the same class. Each winch is mounted on the rotating frame by means of the rotating-frame-side winch mounting portion and the winch-side mounting portion.
Therefore, in a class, regardless of model, each winch can be mounted with the same mounting portion (for example, the same number of mounting holes in the same arrangement). Therefore, productivity can be further improved.
In the inventions of Claims 3 to 8, in addition to the configuration of Claim 1 or 2, left and right deck frames are provided on both the left and right sides of the rotating frame. At least the outer shapes and sizes of the left and right deck frames are common to all models in the same class.
The left and right deck frames are provided on both the left and right sides of the rotating frame. In response to the standardization of the rotating frame, the left and right deck frames are also standardized. At least the outer shapes and sizes of the left and right deck frames are common to all models in the same class. This facilitates the design, manufacturing, and mounting of the deck frames.
In the invention of Claim 4, equipment (for example, an engine) is mounted on the deck frames by means of mounting portions that are common to models in the same class. This facilitates the mounting of the equipment and further improves productivity.
In the inventions of Claims 5 to 8, the left and right deck frames are divided into a plurality of sections on which different pieces of equipment are mounted. Therefore, it is possible to mount different pieces of equipment on different sections so as to form subassemblies. This further improves assemblability.
In the invention of Claim 6, the divided sections are separately mounted on the rotating frame. Therefore, the sections need not be joined to each other, for example, when different pieces of equipment are mounted on different sections so as to form subassemblies. This improves assembling efficiency. In addition, when the equipment is changed, the changing work is easy because the sections can be replaced separately.
In the invention of Claim 7, a plurality of types of sections are mounted on the rotating frame with a common mounting portion. This facilitates the mounting of the sections, the manufacturing of the mounting structure therefor, and the replacement of the sections.
In the invention of Claim 8, each section is detachably mounted on the rotating frame. Therefore, when the equipment is changed according to use (construction or civil engineering), each subassembly can be easily replaced.
In the inventions of Claims 10 to 19, the mounting structure of the boom raising and lowering apparatus (mast apparatus, gantry apparatus) on the rotating frame, or at least one winch mounting structure, or both are standardized.
In the invention of Claim 13, first and second common mounting portions are provided as common mounting portions for the boom raising and lowering apparatus. One of the front fulcrum of the gantry apparatus and the fulcrum of the mast of the mast apparatus is selectively mounted on the first common mounting portion. One of the rear fulcrum of the gantry apparatus and the rear fulcrum of the small gantry of the mast apparatus is selectively mounted on the second common mounting portion. Therefore, the mounting structure for the boom raising and lowering apparatus can be standardized.
In the inventions of Claims 14 and 15, it is only necessary to change the bracket depending on which of the gantry cylinder for the gantry apparatus and the mast cylinder for the mast apparatus is mounted. Therefore, regardless of the type of bracket, the member having the cylinder mounting portion can be standardized.
In the invention of Claim 15, the cylinder mounting portion can sufficiently support the cylinder reaction force. Therefore, the size of the fixing means for fixing the bracket to the cylinder mounting portion can be reduced.
In the invention of Claim 16, since a common winch mounting portion for the optional winch is provided, various sizes of optional winches can be mounted.
In the invention of Claim 17, the rotating frame is provided with the same number of winch mounting portions as the maximum number of winches (four in the above example). One of the winch mounting portions is shared by the boom raising and lowering winch (standard winch) in the three-winch type and the third winch (optional winch) in the four-winch type. Therefore, the winch mounting structure on the rotating frame side can be common to the three-winch type and the four-winch type.
In the inventions of Claims 18 and 19, a horizontal plate and a vertical plate support the winch plates, and an adapter is disposed between the horizontal plate and one of the winch plates. Variations in the winch sizes in the axial direction and the radial direction are thereby absorbed. Therefore, different sizes of winches (for example, a standard winch and an optional winch) can be mounted on a winch mounting portion.
In the invention of Claim 19, the horizontal mounting portion of the adapter is attached to the horizontal plate. Therefore, by using a plurality of types of adapters whose horizontal mounting portions have different width, a large variation in the winch size in the axial direction can be absorbed.
The present invention relates to a mobile crane such as a crawler crane, and more specifically, it relates to a rotating frame of an upper rotating body. The present invention has the following useful effects. That is to say, total productivity (assemblability) can be improved, the cost can be reduced, and model change can be facilitated.
Number | Date | Country | Kind |
---|---|---|---|
2004-107268 | Mar 2004 | JP | national |
2004-333468 | Nov 2004 | JP | national |
2005-031121 | Feb 2005 | JP | national |
2005-031122 | Feb 2005 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP05/06252 | 3/31/2005 | WO | 8/9/2006 |