Information
-
Patent Grant
-
6343702
-
Patent Number
6,343,702
-
Date Filed
Tuesday, June 13, 200024 years ago
-
Date Issued
Tuesday, February 5, 200223 years ago
-
Inventors
-
Original Assignees
-
Examiners
-
CPC
-
US Classifications
Field of Search
-
International Classifications
-
Abstract
A crane apparatus is disclosed. First traverser wire ropes are connected to a right connecting portion of a traverser, while second traverser wire ropes are connected to a left connecting portion of the traverser. First hoisting accessory wire ropes are passed over a right rope pulley via the traverser, and then connected to the traverser, while second hoisting accessory wire ropes are passed over a left rope pulley via the traverser, and then connected to the traverser. A hoisting accessory is suspended from the right and left rope pulleys. The crane apparatus enlarges the traversing range of the hoisting accessory, and increases work efficiency, without becoming upsized.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a crane apparatus which is used, for example, as a transfer crane of port cargo handling equipment.
2. Description of the Related Art
A conventional transfer crane has a gantry-shaped body frame, which can travel by a plurality of traveling wheels. On the top of the body frame, a trolley can move transversely. On the trolley, a rotationally drivable takeup drum is connected. A hoisting accessory is attached to the lower end of a plurality of load suspending wire ropes wound off from the takeup drum. Thus, as the trolley moves on the body frame, a suspended load held by the hoisting accessory can be traversed. When the takeup drum is rotationally driven at a predetermined stop position of the trolley to take up or pay out the plural wire ropes, the suspended load can be moved upwards or downwards.
With the above-described conventional crane apparatus, rails are provided on transverse girders placed on the body frame, and the trolley is supported on the rails. In con sideration of the weight of the rails, the weight of the trolley, or the weight of the suspended load imposed on the hoisting accessory, not only the transverse girders and the body frame, but also the entire crane apparatus must have great rigidity, inducing a large size and a heavy weight. When the trolley is moved laterally and stopped at a predetermined position, with the suspended load being held by the hoisting accessory, sway occurs in the hoisting accessory and the suspended load owing to an inertial force in the lateral direction. This sway does not settle quickly. To prevent sway of the hoisting accessory and the suspended load when the trolley stops, the trolley has to be moved at a slow speed. Since a long time is required for work, the work efficiency is low.
As a solution to the above-mentioned problem, a crane apparatus as shown, for example, in
FIG. 4
is available. It should be noted that the numbering scheme for FIG.
4
and all other figures uses the numbers (n, n′) to designate pairs of like parts disposed orthogonally to the plane of the two-dimensional figure. In this conventional crane apparatus, as shown in
FIG. 4
, a pair of left and a pair of right traverser drums
101
,
101
′ and
102
,
102
′, and a pair of left and a pair of right hoisting accessory drums
103
,
103
′ and
104
,
104
′ are rotatably supported on the top of a gantry or portal body frame via pairs of clutches
105
,
105
′ and
106
,
106
′, respectively, and are rotationally drivable by a pair of left and a pair of right drive motors
107
,
107
′ and
108
,
108
′. A first pair of right and a first pair of left traverser wire ropes
109
,
109
′ and
110
,
110
′ have first ends taken up by the traverser drums
102
,
102
′ and
101
,
101
′ and have the other ends connected to pairs of right connecting portion
114
on a traverser
113
,
113
′ via pairs of right and left sheaves
111
,
111
′ and
112
,
112
′, respectively. Second pairs of right and left traverser wire ropes
115
,
115
′ and
116
,
116
′ have an end taken up by the traverser drums
102
,
102
′ and
101
,
101
, and have other ends connected to a pair of left connecting portions
119
,
119
′ on the traverser
113
via pairs of right and left sheaves
117
,
117
′ and
118
,
118
′, respectively. Furthermore, pairs of right and left hoisting accessory wire ropes
120
,
120
′ and
121
,
121
′ have first ends taken up by the hoisting accessory drums
104
,
104
′ and
103
,
103
′ and have the other ends passed over low-position rope pulleys
126
,
126
′ and
127
,
127
′ via right and left sheaves
122
,
122
′ and
123
,
123
′ and right and left sheaves
124
,
124
′ and
125
,
125
′ of the traverser
113
, and then connected to connecting portions
128
,
128
′ and
129
,
129
′ of the traverser
113
. From the rope pulleys
126
,
126
′ and
127
,
127
′, a hoisting accessory
130
capable of holding a container C is suspended. Hence, there is no need to provide rails and a trolley on the body frame. Since the weight on the body frame is reduced, the crane apparatus can be made compact and light-weight. Besides, the traverser
113
, which supports the hoisting accessory
130
, is supported by the wire ropes
109
,
109
′,
110
,
110
′,
115
,
115
′,
116
,
116
′ at the two separated connecting portions
114
,
114
′ and
119
,
119
′. Hence, sway of the hoisting accessory
130
and the suspended load C due to their inertial force is suppressed, and the work efficiency is increased.
In the conventional crane apparatus described above, let the weight of the hoisting accessory
130
and the suspended load C be W. Then, the rope tension T of the hoisting accessory wire ropes
120
,
120
′ and
121
,
121
′ will be:
T=W/
4
The rope tensions T
1R
and T
1L
of the first traverser wire ropes
109
and
110
, and the rope tensions T
2R
and T
2L
of the second traverser wire ropes
115
and
116
will be given by:
T
1R
=(
W/
2)cos θ
2
/sin(θ
1
+θ
2
)−
W/
8
T
1L
=(
W/
2)cos θ
1
/sin(θ
1
+θ
2
)−
W/
8
T
2R
=T
1R
T
2L
=T
1L
where θ
1
is the angle of each of the wire ropes
109
,
115
and
120
, and θ
2
is the angle of each of the wire ropes
110
,
116
and
121
.
In other words, the rope tensions T
1R
and T
1L
of the first traverser wire ropes
109
,
109
′ and
110
,
110
′, and the rope tensions T
2R
and T
2L
of the second traverser wire ropes
115
,
115
′ and
116
,
116
′ vary with the angle θ
1
of each of the wire ropes
109
,
109
′,
115
,
115
′ and
120
,
120
′, and the angle θ
2
of each of the wire ropes
110
,
110
′,
116
,
116
′ and
121
,
121
′, namely, the traversing position of the hoisting accessory
130
. Whereas the rope tension T of each of the hoisting accessory wire ropes
120
,
120
′ and
121
,
121
′ is constant (W/4) regardless of the traversing position of the hoisting accessory
130
.
Under these situations, when the hoisting accessory
130
is traversed most rightward, the hoisting accessory
130
stops at a position at which rightward and leftward horizontal components of force from the hoisting accessory wire ropes
120
and
121
are balanced, as shown in
FIG. 5
, because the rope tension T of the hoisting accessory wire ropes
120
,
120
′ and that of the hoisting accessory wire ropes
121
,
121
′ are the same. Thus, the hoisting accessory
130
cannot be brought fully close to a crane leg
131
which supports the sheaves
122
,
122
′, etc. As a result, the traversing range of the hoisting accessory
130
narrows. A full traversing function of the crane cannot be exhibited, and the work efficiency is low. If the position of the crane leg
131
is brought outward (rightward in FIG.
5
), together with the sheaves
122
,
122
′, to enlarge the traversing range of the hoisting accessory
130
, the apparatus will be upsized.
SUMMARY OF THE INVENTION
The present invention has been accomplished to solve the above-described problems with the earlier technology. It is an object of this invention to provide a crane apparatus designed to increase the work efficiency by enlarging the traversing range of a hoisting accessory without upsizing the apparatus.
A first aspect of the present invention, as a means of attaining the above object, is a crane apparatus comprising:
traverser drums and hoisting accessory drums rotatably mounted on a support and normally and reversely rotatable by drive motors;
a traverser having a pair of right and a pair of left connecting portions, and a pair of right and a pair of left sheaves thereon;
a right pair of and a left pair of rope pulleys positioned below the traverser;
a first pair of right and a first pair of left traverser wire ropes each having an end taken up by the traverser drums, and each having another end connected to the right pair of connecting portions of the traverser;
a second pair of right and a second pair of left traverser wire ropes having an end taken up by the traverser drums, and having another end connected to the left pair of connecting portions of the traverser;
a first pair of right and a first pair of left hoisting accessory wire ropes, each rope having an end taken up by the hoisting accessory drums, and having another end passed over one of the right pair of rope pulleys via one of the right pair of sheaves of the traverser and then connected to the traverser;
a second pair of right and a second pair of left hoisting accessory wire ropes, each rope having an end taken up by the hoisting accessory drums, and having another end passed over one of the left pair of rope pulleys via one of the left pair of sheaves of the traverser and then connected to the traverser;
a pair of right and a pair of left traverser sheaves and a pair of right and a pair of left hoisting accessory sheaves for guiding the right pair of wire ropes to be parallel and the left pair of wire ropes to be parallel; and
a hoisting accessory capable of attaching and detaching a load thereto and therefrom, and suspended from the right and left pair of rope pulleys.
Thus, the rope tension o f each of the hoisting accessory wire ropes varies with the traversing position of the hoisting accessory as does the rope tension of each of the traverser wire ropes. When the hoisting accessory comes to a terminal area in a traversing direction, the position at which the rightward and leftward horizontal components of force are balanced is more outward than in the earlier technology. Thus, the traversing range of the hoisting accessory widens. As noted from this, the traversing range of the hoisting accessory can be enlarged, and the work efficiency can be increased, without the need to upsize the apparatus.
In the crane apparatus as the first aspect of the invention, the hoisting accessory drums may be drivably connected to the drive motor, and the traverser drums may be drivably connected to the hoisting accessory drums via clutches. Consequently, the hoisting accessory drums may be driven independently to permit only the hoisting and lowering of the hoisting accessory.
A second aspect of the invention is a crane apparatus comprising:
traverser drums and hoisting accessory drums rotatably mounted on a support and normally and reversely rotatable by drive motors;
a traverser having a pair of right and a pair of left connecting portions, and a pair of right and a pair of left sheaves thereon;
a pair of right and a pair of left rotating drums suspended from the traverser;
a first pair of right and a first pair of left traverser wire ropes, each rope having an end taken up by the traverser drums, and each rope having another end connected to the right pair of connecting portions of the traverser;
a second pair of right and a second pair of left traverser wire ropes, each rope having an end taken up by the traverser drums, and each rope having another end connected to one of the left pair of connecting portions of the traverser;
a first pair of right and a first pair of left hoisting accessory wire ropes, each rope having an end taken up by the hoisting accessory drums, and each rope having another end passed over one of the right rotating drums via one of the right pair of sheaves of the traverser;
a second pair of right and a second pair of left hoisting accessory wire ropes, each rope having an end taken up by the hoisting accessory drums, and each rope having another end passed over one of the left pair of rotating drums via the left pair of sheaves of the traverser;
a pair of right and a pair of left traverser sheaves and a pair of right and a pair of left hoisting accessory sheaves for guiding the right pair of wire ropes to be parallel and the left pair of wire ropes to be parallel; and
a hoisting accessory capable of attaching and detaching a load thereto and therefrom, and connected to the respective pairs of right and left suspending wire ropes paid out from the respective right and left pair of rotating drums.
Thus, the rope tension of each of the hoisting accessory wire ropes varies with the traversing position of the hoisting accessory as does the rope tension of each of the traverser wire ropes. When the hoisting accessory comes to a terminal area in a traversing direction, the position at which the rightward and leftward horizontal components of force are balanced is more outward than in the earlier technology. Thus, the traversing range of the hoisting accessory widens. As noted from this, the traversing range of the hoisting accessory can be enlarged, and the work efficiency can be increased, without the need to upsize the apparatus.
In the crane apparatus as the second aspect of the invention, the hoisting accessory drums may be drivably connected to the drive motor, and the traverser drums may be drivably connected to the hoisting accessory drums via clutches. Consequently, the hoisting accessory drums may be driven independently to permit only the hoisting and lowering of the hoisting accessory.
In the crane apparatus as the second aspect of the invention, moreover, the hoisting accessory wire ropes and the suspending wire ropes may be passed over the rotating drum in opposite directions. Consequently, smooth actions can be performed.
BRIEF DESCRIPTION OF THE DRAWINGS
The above and other objects, features and advantages of the present invention will become more apparent from the following description taken in connection with the accompanying drawings, in which:
FIG. 1
is a schematic constitution drawing of a crane apparatus according to a first embodiment of the present invention;
FIG. 2
is a schematic constitution drawing of a crane apparatus according to a second embodiment of the invention;
FIG. 3
is a schematic constitution drawing of a crane apparatus according to a third embodiment of the invention;
FIG. 4
is a schematic constitution drawing of a conventional crane apparatus; and
FIG. 5
is a schematic view of the conventional crane apparatus during a traversing action.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Embodiments of the present invention will now be described in detail with reference to the accompanying drawings.
FIG. 1
schematically shows the constitution of a crane apparatus according to a first embodiment of the invention. Orthogonally disposed pairs of like parts are designated by numbered pairs (n, n′).
[First Embodiment]
In the crane apparatus of the present embodiment, as shown in
FIG. 1
, a body frame (not shown) is shaped like a gantry. On the top of the body frame, pairs of right and left traverser drums
11
,
11
′ and
12
,
12
′ and right and left hoisting accessory drums
13
,
13
′ and
14
,
14
′ are rotatably supported via clutches
15
,
15
′ and
16
,
16
′, and are rotationally drivable by right and left drive motors
17
,
17
′ and
18
,
18
′. First, right and left traverser wire ropes
19
,
19
′ and
20
,
20
′ have an end taken up by the traverser drums
11
and
12
, and have the other end connected to right connecting portions
24
,
24
′ of a traverser
23
,
23
′ via right and left sheaves
21
,
21
′ and
22
,
22
′. Pairs of second right and left traverser wire ropes
25
,
25
′ and
26
,
26
′ have first ends taken up by the traverser drums
11
,
11
′ and
12
,
12
′, and have the other ends connected to left connecting portions
29
,
29
′ of the traverser
23
,
23
′ via right and left sheaves
27
,
27
′ and
28
,
28
′.
Pairs of first right and left hoisting accessory wire ropes
31
,
31
′ and
32
,
32
′ have first ends taken up by the hoisting accessory drums
13
,
13
′ and
14
,
14
′, and have the other ends passed over lower-position rope pulleys
37
,
37
′ via right and left sheaves
33
,
33
′ and
34
,
34
′ and right sheaves
35
,
35
′,
36
,
36
′ of the traverser
23
and then connected to connecting portions
38
,
38
′ of the traverser
23
. Pairs of second right and left hoisting accessory wire ropes
39
,
39
′ and
40
,
40
′ have first ends taken up by the hoisting accessory drums
13
,
13
′ and
14
,
14
′, and have other ends passed over lower-position rope pulleys
45
,
45
′ via right and left sheaves
41
,
41
′ and
42
,
42
′ and left sheaves
43
,
43
′,
44
,
44
′ of the traverser
23
and then connected to connecting portions
46
,
46
′ of the traverser
23
. A hoisting accessory
47
capable of holding a container C is suspended from the rope pulleys
37
,
37
′,
45
,
45
′. The right-hand wire ropes
19
,
19
′,
25
,
25
′,
31
,
31
′,
39
,
39
′ are parallel to each other, and the left-hand wire ropes
20
,
21
′,
26
,
26
′,
32
,
32
′,
40
,
40
′ are also parallel to each other.
The clutches
15
,
15
′,
16
,
16
′ are disengaged, and the hoisting accessory drums
13
,
13
′ and
14
,
14
′ are rotated in opposite directions by the drive motors
17
,
17
′ and
18
,
18
′. When the hoisting accessory wire ropes
31
,
31
′,
32
,
32
′,
39
,
39
′,
40
,
40
′ are taken up in this state, the container C held by the hoisting accessory
47
can be lifted via the rope pulleys
37
,
37
′,
45
,
45
′. By paying out the hoisting accessory wire ropes
31
,
31
′,
32
,
32
′,
39
,
39
′,
40
,
40
′, on the other hand, the container C held by the hoisting accessory
47
can be lowered via the rope pulleys
37
,
37
′,
45
,
45
′. Alternatively, the clutches
15
,
15
′,
16
,
16
′ are engaged, and the respective drums
11
,
11
′,
12
,
12
′,
13
,
13
′ and
14
,
14
′ are rotated in the same direction by the drive motors
17
,
17
′ and
18
,
18
′. When the hoisting accessory wire ropes
31
,
31
′,
39
,
39
′ and the traverser wire ropes
19
,
19
′,
25
,
25
′ are taken up in this state, and at the same time the hoisting accessory wire ropes
32
,
32
′,
40
,
40
′ and the traverser wire ropes
20
,
20
′,
26
,
26
′ are paid out, the container C held by the hoisting accessory
47
,
47
′ can be caused to traverse rightward along with the traverser
23
. On the other hand, when the hoisting accessory wire ropes
31
,
31
′,
39
,
39
′ and the traverser wire ropes
19
,
19
′,
25
,
25
′ are paid out, and at the same time the hoisting accessory wire ropes
32
,
32
′,
40
,
40
′ and the traverser wire ropes
20
,
20
′,
26
,
26
′ are taken up, the container C held by the hoisting accessory
47
can be caused to traverse leftward along with the traverser
23
.
In the crane apparatus of the present embodiment, let the total weight of the hoisting accessory
47
and the container C be W. Then, the rope tensions T
01R
, T
01L
, T
02R
and T
02L
of the hoisting accessory wire ropes
31
,
31
′,
32
,
32
′,
39
,
39
′ and
40
,
40
′ vary with the traversing position of the hoisting accessory
47
(container C). That is,
T
01R
+T
01L
W/
4 . . . Balance in vertical direction (1)
T
01R
cos θ
1
−T
01L
cos θ
2
=0 . . . Balance in horizontal direction (2)
The equation (2) can be transposed as follows:
T
01L
=T
01R
cos θ
1
/cos θ
2
(3)
Substituting the equation (3) in the equation (1), followed by transposition, gives:
T
01R
+T
01R
cos θ
1
/cos θ
2
=W/
4
T
01R
=(
W/
4)cos θ
2
/(cos θ
1
+cos θ
2
) (4)
Substitution of the equation (3) into the equation (4), followed by transposition, yields:
T
01L
=(
W/
4)cos θ
1
/(cos θ
1
+cos θ
2
) (5)
Also, T
02R
=T
01R
, and T
02L
=T
01L
In the above equations, θ
1
is the angle of each of the wire ropes
19
,
19
′,
25
,
25
′,
31
,
31
′ and
39
,
39
′, while θ
2
is the angle of each of the wire ropes
20
,
20
′,
26
,
26
′,
32
,
32
′ and
40
,
40
′.
The rope tensions T
1R
, T
1L
, T
2R
, and T
2L
of the traverser wire rope pairs
19
,
19
′,
20
,
20
′,
25
,
25
′ and
26
,
26
′ also vary with the traversing position of the hoisting accessory
47
(container C). That is,
T
1R
sin θ
1
+T
1L
sin θ
2
+T
01R
sin θ
1
+T
01L
sin θ
2
=W/
2 . . . Balance in vertical direction (6)
Substituting the aforementioned equations (4) and (5) into the equation (6), followed by transposition, yields:
T
1R
sin θ
1
+T
1L
sin θ
2
=(
W/
2)[1−(½)(sin(θ
1
+θ
2
)(cos θ
1
+cos θ
2
))] (7)
Furthermore,
T
1R
cos θ
1
−T
1L
cos θ
2
=0 . . . Balance in horizontal direction (8)
Substitution of the equation (7) in the equation (8), followed by transposition, gives:
T
1R
=(
W/
2)cos θ
2
/sin(θ
1
+θ
2
) (
W/
4)cos θ
2
/(cos θ
1
+cos θ
2
) (9)
T
1L
=(
W/
2)cos θ
1
/sin(θ
1
+θ
2
) (
W/
4)cos θ
1
/(cos θ
1
+cos θ
2
) (10)
Also, T
2R
=T
1R
, and T
2L
=T
1L
As described above, the rope tensions T
01R
, T
01L
, T
02R
and T
02L
of the hoisting accessory wire ropes
31
,
31
′,
32
,
32
′,
39
,
39
′ and
40
,
40
′ vary with the traversing position of the hoisting accessory
47
(container C) as do the rope tensions T
1R
, T
1L
, T
2R
and T
2L
of the traverser wire ropes
19
,
19
′,
20
,
20
′,
25
,
25
′ and
26
,
26
′. That is, when the hoisting accessory
47
is caused to traverse most rightward, the rope angle θ
1
increases, and the rope angle θ
2
decreases. Thus, the tensions of the right-hand wire ropes
19
,
19
′,
25
,
25
′,
31
,
31
′ and
39
,
39
′ increase, while the tensions of the left-hand wire ropes
20
,
20
′,
26
,
26
′,
32
,
32
′ and
40
,
40
′ decrease. As a result, the leftward horizontal component of force on the hoisting accessory
47
(container C) becomes smaller than in the earlier technology, and the position at which the rightward and leftward horizontal components of force are balanced comes more rightward than in the earlier technology. Hence, the hoisting accessory
47
(container C) can be brought fully close to the crane leg as compared with the earlier technology. The traversing range of the hoisting accessory
47
widens, and the work efficiency of the crane can be increased without the necessity of upsizing the apparatus.
[Second Embodiment]
FIG. 2
schematically shows the constitution of a crane apparatus according to a second embodiment of the invention. Members having the same functions as explained in the above-mentioned embodiment will be assigned the same reference numerals, and overlapping explanations will be omitted. As with
FIG. 1
, the parts designated by numbering system (n, n′) represent pairs of parts disposed orthogonally to the plane of the drawings.
In the crane apparatus of the present embodiment, pairs of right and left rotating drums
53
,
53
′ and
54
,
54
′ are supported in a suspended manner from a traverser
23
,
23
′ by ropes
51
,
51
′ and
52
,
52
′, as shown in FIG.
2
. First right and left hoisting accessory wire ropes
31
,
31
′ and
32
,
32
′ have other ends passed over the right rotating drum
53
,
53
′ via right sheaves
35
,
35
′,
36
,
36
′ of the traverser
23
,
23
′, and connected to the right rotating drum
53
,
53
′. Pairs of second right and left hoisting accessory wire ropes
39
,
39
′ and
40
,
40
′ have other ends passed over the left rotating drum
54
via left sheaves
43
,
43
′,
44
,
44
′ of the traverser
23
,
23
′, and connected to the left rotating drums
54
,
54
′. A hoisting accessory
47
capable of holding a container C is suspended from the lower end of pairs of right and left suspending wire ropes
55
,
55
′ and
56
,
56
′ paid out from the rotating drums
53
,
53
′ and
54
,
54
′. The takeup directions of the hoisting accessory wire ropes
31
,
31
′,
32
,
32
′,
39
,
39
′,
40
,
40
′ and the suspending wire ropes
55
,
56
on the rotating drums
53
,
53
′,
54
,
54
′ are the same. Hence, when only hoisting accessory drums (not shown) are rotated for a takeup action, the hoisting accessory wire ropes
31
,
31
′,
32
,
32
′,
39
,
39
′,
40
,
40
′ are taken up to rotate the rotating drums
53
,
53
′,
54
,
54
′. These rotating drums
53
,
53
′ and
54
,
54
′ take up the suspending wire ropes
55
,
55
′ and
56
,
56
′, whereby the container C held by the hoisting accessory
47
can be hoisted.
Alternatively, the hoisting accessory wire ropes
31
,
31
′,
32
,
32
′,
39
,
39
′,
40
,
40
′ are paid out to rotate the rotating drums
53
,
53
′,
54
,
54
′. The rotating drums
53
,
53
′,
54
,
54
′ pay out the suspending wire ropes
55
,
55
′,
56
,
56
′, whereby the container C held by the hoisting accessory
47
can be lowered. The traversing action of the hoisting accessory
47
is the same as in the preceding embodiment, so that its explanation is omitted.
In the crane apparatus of the present embodiment, too, let the total weight of the hoisting accessory
47
and the container C be W
L
, the weight of the traverser
23
be W
T
, and the weights of the rotating drums
53
and
54
be W
D1
, and W
D2
. Then, the rope tensions T
01R
, T
01L
, T
02R
and T
02L
of the hoisting accessory wire ropes
31
,
32
,
39
and
40
vary with the traversing position of the hoisting accessory
47
(container C). That is,
T
01R
+T
01L
=W
L
/2 . . . Balance in vertical direction (11)
T
01R
cos θ
1
−T
01L
cos θ
2
=0 . . . Balance in horizontal direction (12)
The equation (12) can be transposed as follows:
T
01L
=T
01R
cos θ
1
/cos θ
2
(13)
Substituting the equation (13) in the equation (11) followed by transposition, gives:
T
01R
=(
W
L
/2)cos θ
2
/(cos θ
1
+cos θ
2
) (14)
Substitution of the equation (13) into the equation (14), followed by transposition, yields:
T
01L
=(W
L
/2)cos θ
1
/(cos θ
1
+cos θ
2
) (15)
Also, T
02R
=T
01R
, and T
02L
=T
01L
The rope tensions T
1R
, T
1L
, T
2R
and T
2L
of the traverser wire ropes
19
,
20
,
25
and
26
also vary with the traversing position of the hoisting accessory
47
(container C). That is,
T
1R
sin θ
1
+T
1L
sin θ
2
=(
W
T
+W
D1
+W
D2
)/2+(
W
L
/2
−T
01R
sin θ
1
−T
01L
sin θ
2
) . . . Balance in vertical direction (16)
Furthermore,
T
1R
cos θ
1
−T
1L
cos θ
2
=0 . . . Balance in horizontal direction (17)
T
1L
=T
1R
cos θ
1
/cos θ
2
(18)
Based on the equations (16) and (18), the same calculations as in the aforementioned embodiment are made, giving:
T
1R
={(
W
L
+W
T
+W
D1
+W
D2
)/2)}cos θ2/sin(θ
1
+θ
2
) (
W
L
/2)cos θ
2
/(cos θ
1
+cos θ
2
) (19)
T
1L
={(
W
L
+W
T
+W
D1
+W
D2
)/2)}cos θ
1
/sin(θ
1
+θ
2
) (
W
L
/2)cos θ
1
/(cos θ
1
+cos θ
2
) (20)
Also, T
2R
=T
1R
, and T
2L
=T
1L
As described above, the rope tensions T
01R
, T
01L
, T
02R
and T
02L
of the hoisting accessory wire ropes
31
,
31
′,
32
,
32
′,
39
,
39
′ and
40
,
40
′ vary with the traversing position of the hoisting accessory
47
,
47
′ (container C) as do the rope tensions T
1R
, T
1L
, T
2R
, and T
2L
of the traverser wire rope pairs
19
,
19
′,
20
,
20
′,
25
,
25
′ and
26
,
26
′. That is, when the hoisting accessory
47
is caused to traverse most rightward, the rope angle θ
1
increases, and the rope angle θ
2
decreases. Thus, the tensions of the right-hand wire ropes
19
,
19
′,
25
,
25
′,
31
,
31
′ and
39
,
39
′ increase, while the tensions of the left-hand wire ropes
20
,
20
′,
26
,
26
′,
32
,
32
′ and
40
,
40
′ decrease. As a result, the leftward horizontal component of force on the hoisting accessory
47
(container C) becomes smaller than in the earlier technology, and the position at which the rightward and leftward horizontal components of force are balanced comes more rightward than in the earlier technology. Hence, the hoisting accessory
47
(container C) can be brought fully close to the crane leg as compared with the earlier technology. The traversing range of the hoisting accessory
47
widens, and the work efficiency of the crane can be increased without the necessity of upsizing the apparatus.
In the present embodiment, the right and left suspending wire ropes
55
,
55
′ and
56
,
56
′ as a pair paid out from the rotating drums
53
,
53
, and
54
,
54
′ may be passed over the lower-position right and left rope pulleys as a pair and then connected to the traverser
23
, and the hoisting accessory
47
may be suspended from the rope pulleys, as in the preceding embodiment. In this case, the total weight of W
L
of the hoisting accessory
47
and the container C can be shared between the hoisting accessory wire ropes
31
,
31
′,
32
,
32
′,
39
,
39
′,
40
,
40
′ and the traverser wire ropes
19
,
19
′,
20
,
20
′,
25
,
25
′,
26
,
26
′.
[Third Embodiment]
FIG. 3
schematically shows the constitution of a crane apparatus according to a third embodiment of the invention. Members having the same functions as explained in the aforementioned embodiment will be assigned the same reference numerals, and overlapping explanations will be omitted.
In the crane apparatus of the present embodiment, pairs of first right and left rope pulleys
63
,
63
′ and
64
,
64
′ are supported in a suspended manner from a traverser
23
by ropes
61
,
61
′ and
62
,
62
′, as shown in
FIG. 3. A
first hoisting accessory wire rope
31
,
31
′ has other ends passed round the first right rope pulleys
63
,
63
′ via right sheaves
35
,
35
′ of the traverser
23
, further passed over second right rope pulleys
37
,
37
′, and then connected to a right connecting portion
38
,
38
′ of the traverser
23
. A second hoisting accessory wire rope
40
,
40
′ has other ends passed round the first left rope pulleys
64
,
64
′ via left sheaves
44
,
44
′ of the traverser
23
,
23
′, further passed over a second left rope pulley
45
,
45
′, and then connected to a left connecting portion
46
,
46
′ of the traverser
23
. A hoisting accessory
47
capable of holding a container C is suspended from the second rope pulleys
37
,
37
′ and
45
,
45
′. Hence, when only hoisting accessory drums (not shown) are rotated for a takeup action, the hoisting accessory wire ropes
31
,
31
′,
40
,
40
′ are taken up, whereby the container C held by the hoisting accessory
47
can be hoisted via the first rope pulley pairs
63
,
63
′,
64
,
64
′ and the second rope pulley pairs
37
,
37
′,
45
,
45
′. Alternatively, the hoisting accessory wire ropes
31
,
31
′,
40
,
40
′ are paid out, whereby the container C held by the hoisting accessory
47
can be lowered via the first rope pulley pairs
63
,
63
′,
64
,
64
′ and the second rope pulley pairs
37
,
37
′,
45
,
45
′. The traversing action of the hoisting accessory
47
is the same as in the aforementioned embodiment, so that its explanation is omitted.
In the crane apparatus of the present embodiment, the hoisting accessory wire ropes
31
,
40
are connected to the traverser
23
via the first rope pulley pairs
63
,
63
′,
64
,
64
′ and the second rope pulley pairs
37
,
37
′,
45
,
45
′. Thus, rightward and leftward horizontal components of force, which the hoisting accessory wire ropes
31
,
31
′,
40
,
40
′ impose on the hoisting accessory
47
, can be decreased. That is,
T=W/
8
T
1R
=(
W/
2)cos θ
2
/sin(θ
1
+θ
2
)−
W/
16
T
1L
=(
W/
2)cos θ
1
/sin(θ
1
+θ
2
)−
W/
16
Also, T
2R
=T
1R
, and T
2L
=T
1L
As described above, since the rope tensions T of the hoisting accessory wire ropes
31
,
31
′,
40
,
40
′ are decreased, the rightward and leftward horizontal components of force on the hoisting accessory
47
(container C) are decreased. Whereas the rope tensions T
1R
, T
1L
, T
2R
and T
2L
of traverser wire rope pairs
19
,
19
′,
20
,
20
′,
25
,
25
′ and
26
,
26
′ are increased, whereby the rightward and leftward horizontal components of force on the hoisting accessory
47
(container C) are increased. Thus, the position at which the rightward and leftward horizontal components of force are balanced comes more outward than in the earlier technology. Hence, the hoisting accessory
47
(container C) can be brought fully close to the crane leg as compared with the earlier technology. The traversing range of the hoisting accessory
47
widens, and the work efficiency of the crane can be increased without the necessity of upsizing the apparatus.
In the foregoing respective embodiments, the connecting portions
24
,
24
′,
29
,
29
′ and the sheaves
35
,
35
′,
36
,
36
′,
43
,
43
′,
44
,
44
′ of the traverser
23
, the rope pulleys
37
,
37
′,
45
,
45
′,
63
,
63
′,
64
,
64
′, the first and second traverser wire ropes
19
,
19
′,
20
,
20
′,
25
,
25
′,
26
,
26
′, the first and second hoisting accessory wire ropes
31
,
31
′,
32
,
32
′,
39
,
39
′,
40
,
40
′, the traverser sheaves
21
,
21
′,
22
,
22
′,
27
,
27
′,
28
,
28
′, the hoisting accessory sheaves
33
,
33
′,
34
,
34
′,
41
,
41
′,
42
,
42
′, the rotating drums
53
,
53
′,
54
,
54
′, and the suspending wire ropes
55
,
55
′,
56
,
56
′ have been constituted as a pair composed of right and left members. However, they may be provided as a plurality of pairs.
The invention being thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the invention, and all such modifications as would be obvious to one skilled in the art are intended to be included within the scope of the following claims.
Claims
- 1. A crane apparatus comprising:traverser drums and hoisting accessory drums rotatably mounted on a support and normally and reversely rotatable by drive motors; a traverser having a pair of right and a pair of left connecting portions, and a pair of right and a pair of left sheaves thereon; a right pair of and a left pair of rope pulleys positioned below the traverser; a first pair of right and a first pair of left traverser wire ropes each having an end taken up by the traverser drums, and each having another end connected to the right pair of connecting portions of the traverser; a second pair of right and a second pair of left traverser wire ropes having an end taken up by the traverser drums, and having another end connected to the left pair of connecting portions of the traverser; a first pair of right and a first pair of left hoisting accessory wire ropes, each rope having an end taken up by the hoisting accessory drums, and having another end passed over one of the right pair of rope pulleys via one of the right pair of sheaves of the traverser and then connected to the traverser; a second pair of right and a second pair of left hoisting accessory wire ropes, each rope having an end taken up by the hoisting accessory drums, and having another end passed over one of the left pair of rope pulleys via one of the left pair of sheaves of the traverser and then connected to the traverser; a pair of right and a pair of left traverser sheaves and a pair of right and a pair of left hoisting accessory sheaves for guiding the right pair of wire ropes to be parallel and the left pair of wire ropes to be parallel; and a hoisting accessory capable of attaching and detaching a load thereto and therefrom, and suspended from the right and left pair of rope pulleys.
- 2. The crane apparatus of claim 1, wherein the hoisting accessory drums are drivably connected to said drive motors, and the traverser drums are drivably connected to the hoisting accessory drums via clutches.
- 3. A crane apparatus comprising:traverser drums and hoisting accessory drums rotatably mounted on a support and normally and reversely rotatable by drive motors; a traverser having a pair of right and a pair of left connecting portions, and a pair of right and a pair of left sheaves thereon; a pair of right and a pair of left rotating drums suspended from the traverser; a first pair of right and a first pair of left traverser wire ropes, each rope having an end taken up by the traverser drums, and each rope having another end connected to the right pair of connecting portions of the traverser; a second pair of right and a second pair of left traverser wire ropes, each rope having an end taken up by the traverser drums, and each rope having another end connected to one of the left pair of connecting portions of the traverser; a first pair of right and a first pair of left hoisting accessory wire ropes, each rope having an end taken up by the hoisting accessory drums, and each rope having another end passed over one of the right rotating drums via one of the right pair of sheaves of the traverser; a second pair of right and a second pair of left hoisting accessory wire ropes, each rope having an end taken up by the hoisting accessory drums, and each rope having another end passed over one of the left pair of rotating drums via the left pair of sheaves of the traverser; a pair of right and a pair of left traverser sheaves and a pair of right and a pair of left hoisting accessory sheaves for guiding the right pair of wire ropes to be parallel and the left pair of wire ropes to be parallel; and a hoisting accessory capable of attaching and detaching a load thereto and therefrom, and connected to the respective pairs of right and left suspending wire ropes paid out from the respective right and left pair of rotating drums.
- 4. The crane apparatus of claim 3, wherein the hoisting accessory drums ar e drivably connected to drive motors, and the respective pairs of traverser drums are drivably connected to the hoisting accessory drums via clutches.
- 5. The crane apparatus of claim 3, wherein the respective pairs of hoisting accessory wire ropes and the respective pairs of suspending wire ropes are passed over the rotating drums in opposite directions.
Priority Claims (2)
Number |
Date |
Country |
Kind |
11-228184 |
Aug 1999 |
JP |
|
2000-003258 |
Jan 2000 |
JP |
|
US Referenced Citations (1)
Number |
Name |
Date |
Kind |
4883184 |
Albus |
Nov 1989 |
A |
Foreign Referenced Citations (3)
Number |
Date |
Country |
2703384 |
Aug 1977 |
DE |
2455560 |
Nov 1980 |
FR |
9928230 |
Jun 1999 |
WO |