This application claims the priority to Chinese Patent Application No. 201410074845.5, filed Mar. 3, 2014 in the State Intellectual Property Office of China, which is hereby incorporated herein in its entirety by reference.
The invention relates generally to the field of construction machinery, and more particularly to a crane, a crawler chassis structure, and methods of assembling and disassembling the crawler chassis structure.
The background description provided herein is for the purpose of generally presenting the context of the present invention. The subject matter discussed in the background of the invention section should not be assumed to be prior art merely as a result of its mention in the background of the invention section. Similarly, a problem mentioned in the background of the invention section or associated with the subject matter of the background of the invention section should not be assumed to have been previously recognized in the prior art. The subject matter in the background of the invention section merely represents different approaches, which in and of themselves may also be inventions. Work of the presently named inventors, to the extent it is described in the background of the invention section, as well as aspects of the description that may not otherwise qualify as prior art at the time of filing, are neither expressly nor impliedly admitted as prior art against the present invention.
A retractable crawler chassis of a crane is designed to meet different working conditions. During operation, the two crawler tracks are extended to a maximum distance. The two crawler tracks may be retracted if the crane is moved in a narrow space. When the crane is to be transported, in order to meet weight requirement according to the relevant laws and regulations, the crawler tracks must be disassembled and transported separately. Therefore, assembly and disassembly are difficult issues. Currently, for a crawler chassis structure, the crawler tracks are generally assembled by using a bridge crane or a hoisting machine with the help of forklift push or manual push, and assembly and disassembly work become cumbersome and low in efficiency. In addition, if the crawler tracks are pulled sideways by using the bridge crane or the hoisting machine, such an operation is in violation of the regulations, and is a potential safety hazard.
Therefore, a heretofore unaddressed need exists in the art to address the aforementioned deficiencies and inadequacies.
In view of foregoing, the invention invents a crawler chassis structure, to enable quick and efficient assembly and disassembly of crawler frames from the crawler chassis structure.
In one aspect, the present invention relates to a crawler chassis structure. In certain embodiments, the crawler chassis structure includes: a chassis and a pair of crawler frames. The crawler chassis structure also includes two pair of retractable girders, and the pair of crawler frames is connected to the chassis through the two pair of retractable girders. The pair of crawler frames is detachably connected to the two pairs of retractable girders. The crawler chassis structure further includes a plurality of connecting members, where each of the plurality of connecting members has a first end and a second end. In one embodiment, the first end of each of the plurality of connecting members is detachably connected to one of the pair of crawler frames, and the second end of each of the plurality of connecting members is connected to the chassis. In another embodiment, the first end of each of the plurality of connecting members is connected to one of the pair of crawler frames, and the second end of each of the plurality of connecting members is detachably connected to the chassis.
In certain embodiments, each of the two pair of retractable girders includes a body and a cylinder. The body has a hollow box structure. The cylinder has a first end, and an opposite, second end. The first end of each of the cylinders is connected to the corresponding body, and the second end of the cylinder is connected to the chassis. One end of the body is detachably connected to one of the pair of crawler frames. The chassis has two pair of through holes, and each of the body of the two pairs of retractable girders is assembled inside a corresponding through hole.
In certain embodiments, a first slider is disposed inside the through hole; and/or, a second slider is disposed on an outer wall of the body.
In certain embodiments, an inner wall of the through hole and the first slider are connected by a first bolt, and a first spacer is disposed between the inner wall of the through hole and the first slider.
In certain embodiments, the outer wall of the body and the second slider are connected by a second bolt, and a second spacer is disposed between the outer wall of the body and the second slider.
In certain embodiments, the crawler chassis structure further includes a plurality of first set of connecting pins. The first end of the cylinder and the body of one of the two pairs of retractable girders are connected by one of the first set of connecting pins, and the second end of the cylinder and the chassis are connected by another of the first set of cylinder connecting pins.
In certain embodiments, the crawler chassis structure may further include a second set of connecting pins. The body of one of the two pairs of retractable girders and one of the pair of crawler frames are detachably connected by one of the second set of connecting pins.
In certain embodiments, the crawler chassis structure may also include a third set of connecting pins. The first end of one of the connecting members and one of the pair of crawler frames are detachably connected by one of the third set of connecting pins, and the second end of the one of the connecting members and the chassis are connected by another of the third set of connecting pins.
In another aspect, the present invention relates to a crawler crane have the forgoing crawler chassis structure.
In yet another aspect, the present invention relates to a method of assembling a pair of crawler frames onto a crawler chassis structure. In certain embodiments, the method includes hoisting a pair of crawler frames, one at a time, installing a plurality of connecting members to connect the pair of crawler frames and a chassis, extending two pairs of retractable girders to an extended state, connecting the pair of crawler frames and the two pairs of retractable girders, and disconnecting the plurality of connecting members from the chassis.
In a further aspect, the present invention relates to a method of disassembling a pair of crawler frames from a crawler chassis structure. In certain embodiments, the method includes hoisting a pair of crawler frames, one at a time, installing a plurality of connecting members to connect the pair of crawler frames and a chassis, disconnecting two pairs of retractable girders from the pair of crawler frames, retracting the two pairs of retractable girders to a refracted state, and disconnecting the plurality of connecting members from the chassis.
According to the invention, in the crawler chassis structure of a crawler crane, the pair of crawler frames is connected to the chassis by using the two pairs of retractable girders. When the crawler frames need to be disassembled, a process of disassembling the crawler frames may be implemented by extending the two pairs of retractable girders to an extended state, hoisting the pair of crawler frames, one at a time, using a lifting hook of the crawler crane or another hoisting apparatus, then disconnecting the pair of crawler frames from the two pairs of retractable girders, and refracting the two pairs of retractable girders. During the entire disassembly process, quick disassembly of the pair of crawler frames may be implemented by basically keeping the pair of crawler frames still, and separating the pair of crawler frames from the two pairs of retractable girders through refractions of the two pairs of retractable girders. In addition, the pair of crawler frames remain substantially still, and the pair of crawler frames may be lifted by using the hoisting hook of the crawler crane itself without needing additional auxiliary tools. The disassembly process is simple. Similarly, in a process of assembling the pair of crawler frames onto the crawler chassis structure, the pair of crawler frames is lifted to an assembly position, the two pairs of retractable girders are extended to an extended state, and the pair of crawler frames and the two pairs of retractable girders are connected. The assembly process is simple and quick, and no additional auxiliary tools are needed. The operation is simple as well. At the same time, a plurality of connecting members may be used to connect the pair of crawler frames and the chassis such that the relative position of the crawler frame is fixed to avoid any crawler frame movement caused by detaching the corresponding retractable girder due to a small gap between the crawler frames and the corresponding retractable girder. Similarly, the same principle can be applied to an assembling process. A plurality of connecting members may be used to connect one of the pair of crawler frames and the chassis such that the relative position of the crawler frame is fixed, therefore, the crawler frames is in a stable position without swaying, and the crawler frame 1 is assembled onto the corresponding retractable girder 2 easily.
These and other aspects of the invention will become apparent from the following descriptions of the preferred embodiment taken in conjunction with the following drawings, although variations and modifications therein may be effected without departing from the spirit and scope of the novel concepts of the invention.
The accompanying drawings illustrate one or more embodiments of the invention and together with the written description, serve to explain the principles of the invention. Wherever possible, the same reference numbers are used throughout the drawings to refer to the same or like elements of an embodiment.
The invention will now be described more fully hereinafter with reference to the accompanying drawings, in which exemplary embodiments of the invention are shown. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art. Like reference numerals refer to like elements throughout.
It will be understood that when an element is referred to as being “on” another element, it can be directly on the other element or intervening elements may be present therebetween. In contrast, when an element is referred to as being “directly on” another element, there are no intervening elements present. As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items.
It will be understood that, although the terms first, second, third, etc. may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be limited by these terms. These terms are only used to distinguish one element, component, region, layer or section from another element, component, region, layer or section. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the invention.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises” and/or “comprising,” or “includes” and/or “including” or “has” and/or “having” when used herein, specify the presence of stated features, regions, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, regions, integers, steps, operations, elements, components, and/or groups thereof.
Furthermore, relative terms, such as “lower” or “bottom”, “upper” or “top,” and “front” or “back” may be used herein to describe one element's relationship to another element as illustrated in the Figures. It will be understood that relative terms are intended to encompass different orientations of the device in addition to the orientation depicted in the Figures. For example, if the device in one of the figures is turned over, elements described as being on the “lower” side of other elements would then be oriented on “upper” sides of the other elements. The exemplary term “lower”, can therefore, encompasses both an orientation of “lower” and “upper,” depending of the particular orientation of the figure. Similarly, if the device in one of the figures is turned over, elements described as “below” or “beneath” other elements would then be oriented “above” the other elements. The exemplary terms “below” or “beneath” can, therefore, encompass both an orientation of above and below.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and the present disclosure, and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
As used herein, “around”, “about” or “approximately” shall generally mean within 20 percent, preferably within 10 percent, and more preferably within 5 percent of a given value or range. Numerical quantities given herein are approximates, meaning that the term “around”, “about” or “approximately” can be inferred if not expressly stated.
The description will be made as to the embodiments of the invention in conjunction with the accompanying drawings in
In the exemplary embodiment, as shown in
The pair of crawler frames 1 is connected to the chassis 5 through the two pairs of retractable girders 2. When one of the pair of crawler frames 1 needs to be disassembled, a process of disassembling the crawler frame 1 may be implemented by extending the corresponding one of two pairs of retractable girders 2 to an extended state, lifting the crawler frame 1 by using a lifting hook of a hoisting machine (for example, the crane) or another hoisting apparatus, then disconnecting the crawler frame 1 from the corresponding retractable girder 2, and retracting the retractable girder 2. During the disassembling process, a quick disassembly of the crawler frame 1 may be implemented by basically keeping the crawler frame 1 still, and separating the crawler frame 1 and the corresponding retractable girder 2 by retracting the retractable girder 2. In addition, since the crawler frame 1 remains substantially still, the crawler frame 1 may be lifted by using the hoisting hook of the hoisting machine itself without other auxiliary tools. Such disassembly process is simple. Similarly, the same principle can be applied to assemble a crawler frame 1. One of the pair of crawler frames 1 may be lifted to an assembly position. One of the two pairs of retractable girders 2 is extended to an extended state, and the crawler frame 1 and the corresponding retractable girder 2 are connected. The assembling process does not require other auxiliary tools, and the assembling process is simple and quick. During the assembling process, one or more of the connecting members 7 may be used to connect the one of the pair of crawler frames 1 and the chassis 5 such that the relative position of the crawler frame 1 is fixed to avoid any crawler frames 1 movement caused by attaching the corresponding retractable girder 2 due to a small gap between the crawler frames 1 and the corresponding retractable girder 2. The connecting members 7 are used to ensure that the relative position of the crawler frame 1 is fixed, the crawler frames 1 is in a stable position without swaying, and the crawler frame 1 is assembled onto the corresponding retractable girder 2 easily.
There may be many different ways to connect one of the pair of crawler frames 1 to the chassis 5 through the two pairs of retractable girders 2. In one embodiment, one of the pair of crawler frames 1 is disposed on one side (left) of the chassis 5, and the other one of the pair of crawler frames 1 is disposed on the opposite side (right) of the chassis 5. As shown in
In certain embodiments, each of the two pairs of retractable girders 2 includes a body and a cylinder 4. The body of the retractable girder 2 has a hollow-type box structure. The cylinder 4 has a first end, and an opposite, second end. The first one end of the cylinder 4 is connected to the body, and the second end of the cylinder 4 is connected to the chassis 5. One end of the body is detachably connected to one of the pair of crawler frames 1. The chassis 5 has a through hole for each of the two pairs of retractable girders 2, and the body of each of the two pairs of retractable girders 2 is assembled inside a corresponding through hole. The crawler chassis structure further includes a first set of connecting pins 6. The first end of the cylinder 4 is connected to the body by using one of the first set of connecting pins 6, and the second end of the cylinder 4 is connected to the chassis 5 by using another one of the first set of connecting pins 6. In certain embodiments, the crawler chassis structure further includes a second set of connecting pins 3. One end of the body is detachably connected to one of corresponding crawler frame 1 by using one of the second set of connecting pins 3. The crawler chassis structure further includes a third set of connecting pins 8. In one embodiment, the first end of each of the connecting members 7 is detachably connected to a corresponding crawler frame 1 by using one of the third set of connecting pins 8, and the second end of the each of the connecting members 7 is connected to the chassis 5 by using another one of the third set of connecting pins 8. In another embodiment, the first end of each of the connecting members 7 is connected to a corresponding crawler frame 1 by using one of the third set of connecting pins 8, and the second end of each of the connecting members 7 is detachably connected to the chassis 5.
Each of the two pairs of retractable girders 2 can relatively move inside a corresponding through hole of the chassis 5. In order to reduce frictional resistance caused by the relative movement and prevent machining of two relative moving surfaces, as shown in
In certain embodiments, a first spacer is placed between the inner wall of one of the through holes and the corresponding first slider 11 to reduce the gap between the retractable girder 2 and the corresponding through hole of the chassis 5. Similarly, a second spacer 13 (may be insertable) may also be placed between the outer wall of each of the bodies of the two pairs of retractable girders 2 and a corresponding second slider 12. When one of the second set of bolts 14 is not removed, but only loosened, a second spacer 13 can be conveniently inserted, making the gap adjustment convenient.
In one embodiment, as shown in
Referring now to
It may be understood that, the shape of the connecting members 7 between the chassis 5 and the crawler frames 1 may be manufactured according to actual applications, and the present invention is not limited to the shapes of the connecting members 7 as illustrated in
In certain embodiment, the pair of crawler frames 1 is connected to the chassis 5 through the two pairs of retractable girders 2, one pair of retractable girders 2 for each crawler frame 1. When the pair of crawler frames 1 needs to be disassembled, only the equipment already on the crawler crane (for example, chassis retractable cylinders and the lifting hook of the crawler crane) are used to implement quick disassembly of the pair of crawler frames 1. No additional auxiliary tools are needed, so that the disassembly is simple and quick. A process of assembling the pair of crawler frames 1 is also simple and quick because no additional auxiliary tools are needed either. Preferably, several connecting members 7 are used as auxiliary apparatus between the chassis 5 and the pair of crawler frames 1 to assist in assembling and disassembling the pair of crawler frames 1 and to implement quick assembly and disassembly of the pair of crawler frames 1. A certain number of nylon sliders (the first sliders 11, and the second slider 12) and certain number of spacers are disposed between the chassis 5 and the pair of retractable girders 1. The spacers are used to adjust assembly gaps, and such operation is simple. In certain embodiments, it is not required to machine the surfaces of the through holes of the chassis 5 and surfaces of the corresponding retractable girders 2 in contact with the surfaces of the through holes of the chassis 5. Only nylon sliders are used to reduce the friction. Therefore, the manufacturing cost is low.
Referring now to
The pair of crawler frames 1 is connected to the chassis 5 through the two pairs of retractable girders 2. When one of the pair of crawler frames 1 needs to be disassembled, a process of disassembling the crawler frame 1 may be implemented by extending the corresponding one of two pairs of retractable girders 2 to an extended state, lifting the crawler frame 1 by using a lifting hook of a hoisting machine (for example, the crane) or another hoisting apparatus, then disconnecting the crawler frame 1 from the corresponding retractable girder 2, and retracting the retractable girder 2. During the disassembling process, a quick disassembly of the crawler frame 1 may be implemented by basically keeping the crawler frame 1 still, and separating the crawler frame 1 and the corresponding retractable girder 2 by retracting the retractable girder 2. In addition, since the crawler frame 1 remains substantially still, the crawler frame 1 may be lifted through crawler frame lifting lugs 9 by using the hoisting hook of the crawler crane itself without other auxiliary tools. Such disassembly process is simple. Similarly, a reverse process can be used to assemble or attache a crawler frame 1. One of the pair of crawler frames 1 may be lifted to an assembly position. One of the two pairs of retractable girders 2 is extended to an extended state, and the crawler frame 1 and the corresponding retractable girder 2 are connected. The assembling process does not require other auxiliary tools, and the assembling process is simple and quick. During the assembling process, one or more of the connecting members 7 may be used to connect the one of the pair of crawler frames 1 and the chassis 5 such that the relative position of the crawler frame 1 is fixed to avoid any crawler frames 1 movement caused by attaching the corresponding retractable girder 2 due to a small gap between the crawler frames 1 and the corresponding retractable girder 2. The connecting members 7 are used to ensure that the relative position of the crawler frame 1 is fixed, the crawler frames 1 is in a stable position without swaying, and the crawler frame 1 is assembled onto the corresponding retractable girder 2 easily.
The present invention further relates to a crawler crane having a crawler chassis structure. The crawler crane has a corresponding technical effect of the forgoing crawler chassis structure, and will not be repeated here.
In another aspect, the present invention relates to a method of assembling a pair of crawler frames onto a crawler chassis structure. For the method of assembling the crawler chassis structure, reference may be made to explanations and descriptions of the foregoing embodiments of the crawler chassis structure. In certain embodiments, the method of assembling the pair of crawler frames onto the crawler chassis structure includes: lifting a pair of crawler frames 1, one at a time, installing a plurality of connecting members 7 to connect the pair of crawler frames 1 and a chassis 5, extending two pairs of retractable girders 2 to an extended state, connecting the pair of crawler frames 1 and the two pairs of retractable girders 2, and disconnecting the plurality of connecting members 7 from the chassis 5.
In yet another aspect, the present invention relates to a method of disassembling a pair of crawler frames from a crawler chassis structure. For the method of disassembling the crawler chassis structure, reference may be made to explanations and descriptions of the foregoing embodiments of the crawler chassis structure. In certain embodiments, the method of disassembling the pair of crawler frames from the crawler chassis structure includes: lifting a pair of crawler frames 1, one at a time, installing a plurality of connecting members 7 to connect the pair of crawler frames 1 and a chassis 5, disconnecting two pairs of retractable girders 2 from the pair of crawler frames 1, retracting the two pairs of retractable girders 2 to a retracted state, and disconnecting the plurality of connecting members 7 from the chassis 5.
The foregoing description of the exemplary embodiments of the invention has been presented only for the purposes of illustration and description and is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Many modifications and variations are possible in light of the above teaching.
The embodiments were chosen and described in order to explain the principles of the invention and their practical application so as to activate others skilled in the art to utilize the invention and various embodiments and with various modifications as are suited to the particular use contemplated. Alternative embodiments will become apparent to those skilled in the art to which the invention pertains without departing from its spirit and scope. Accordingly, the scope of the invention is defined by the appended claims rather than the foregoing description and the exemplary embodiments described therein.
Number | Date | Country | Kind |
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201410074845.5 | Mar 2014 | CN | national |