The present invention relates to a crane, which includes
In known harvesters, two crane types, with a different main principle, are generally used, which are a path-of-motion crane and a sliding-boom crane. In harvesters, path-of-motion cranes are the most generally used and are manufactured in several different implementations by several different manufacturers. The basic idea of a path-of-motion crane is to implement an essentially horizontal, approximately linear movement of the outer end of the crane's boom, and simultaneously the load being carried by it, by guiding a single operating device, for example a hydraulic cylinder. This property is regarded as being advantageous and desirable in harvester machines, the task of the boom of which is mainly to use the boom to lift trees from around the machine for processing in the harvester head.
U.S. Pat. No. 7,523,834 B2, which discloses one form of implementation for a path-of-motion crane, is known from the prior art. The path-of-motion crane consists of a base, to which is pivoted a main boom, an articulated boom being pivoted in turn to the main boom. Between the base and the main boom is a lifting cylinder for lifting the main boom and in connection with the main boom is an actuator cylinder for operating the articulated boom. The folding movement of the articulated boom is created with the aid of the actuator cylinder and an arm mechanism connected to it. Drawbacks with the solution are the additional weight brought by the arm mechanism, as well as the complexity of the design of the arm mechanism. In addition, the complicated arm mechanism, located far from the lifting boom, can obscure visibility from the operator.
According to a second solution according to the prior art, the lifting cylinder and the actuator cylinder are synchronized with the aid of a pressure cylinder, which replaces the arm mechanism. The piston rods of the pressure cylinder and the actuator cylinder are permanently connected to each other, so that, when the actuator cylinder moves, the pressure cylinder follows the movement of the actuator cylinder, producing pressure and volume flow for the lifting cylinder.
The pressure cylinder and the actuator cylinder are pivoted in parallel between the main boom and the articulated boom. The feed pressure is directed only to the actuator cylinder, which creates an uneven loading in the attachment of the actuator cylinder and the pressure cylinder. This uneven loading tends to twist the booms and the pivots, creating asymmetrical stresses in the structure of the path-of-motion crane. In order to ensure the working life of the structures, the booms and pivots must be reinforced and made sturdier than usual. In addition, the strokes of the parallel cylinders must be made very precisely the same length, otherwise the difference in the length of stroke will also create serious additional stresses in the structures.
The invention is intended to create a better crane than the cranes of the prior art, in which the stresses on the booms and pivots are aligned symmetrically and which can be manufactured more compactly. The characteristic features of the present invention are stated in the accompanying Claim 1.
This intention can be achieved by means of a crane, which includes a base for attaching the crane, a main boom pivoted to the base, and an articulated boom pivoted to the main boom. In addition, the crane includes at least two actuator cylinders for driving the main boom and the articulated boom, and a pressure cylinder arranged to follow one actuator cylinder in order to produce pressure for the other actuator cylinder. The pressure cylinder is arranged essentially coaxially with one actuator cylinder to form a multi-chamber cylinder. Thus, both the actuator cylinder and the pressure cylinder are located coaxially, so that the forces directed by the actuator cylinder and the pressure cylinder act on the attachments and the booms symmetrically. In addition, the structure can be implemented without an arm mechanism, thus achieving a structure that is lighter than the solutions of the prior art.
Preferably, the actuator cylinder operating the main boom is a lifting cylinder and the actuator cylinder operating the articulated boom is a articulation cylinder.
Preferably, the pressure cylinder is operationally between the actuator cylinders.
Preferably, the articulation cylinder is integrated with the pressure cylinder to form a multi-chamber cylinder, so that the lifting cylinder can be operated separately without moving the articulation cylinder. This permits lifting the end of the articulated boom of the crane to a selected height, without moving the articulation cylinder.
Preferably, the crane is a path-of-motion crane, in which the functions of the actuator cylinders are synchronized. This permits the operation of the crane using a single control.
According to one embodiment, in the multi-chamber cylinder the actuator cylinder and pressure cylinder are at least partly on top of/inside each other in the radial direction of the multi-chamber cylinder. Thus, the multi-chamber cylinder can be noticeably short in length and in general quite compact.
The multi-chamber cylinder can include a cylinder component and a hollow piston rod, which piston rod is hollow as far as the outer surface of the cylinder component of the multi-chamber cylinder. With the aid of the hollow piston rod, several cylinder chambers can be formed in the multi-chamber cylinder.
Preferably the multi-chamber cylinder includes four cylinder chambers, of which the first cylinder chamber on the side of the bottom belonging to the multi-chamber cylinder and the second cylinder chamber inside the piston rod on the piston rod side belonging to the multi-chamber cylinder are arranged to form the actuator cylinder. The third cylinder chamber outside the piston rod, on the side of the piston rod of the multi-chamber cylinder and the fourth cylinder chamber outside the cylinder component inside the piston rod are arranged to form the pressure cylinder. By means of such a construction, sufficient force is achieved to operate the actuator cylinder.
According to a second embodiment, in the multi-chamber cylinder the actuator cylinder and the pressure cylinder are essentially coaxially sequential. Such a multi-chamber cylinder structure is easy and cheap to manufacture and with the aid of the construction the manufacture of a hollow piston rod is avoided.
The multi-chamber cylinder can include a cylinder component, a partition for dividing the cylinder component into two parts, and a piston rod penetrating the partition. The piston rod can then be continuous and solid.
Preferably, in the multi-chamber cylinder the actuator cylinder is on the piston-rod side. A sufficiently large force is then obtained for retracting the multi-chamber cylinder.
Preferably, the multi-chamber cylinder has a smaller amount of play than the actuator cylinder which does not belong to the multi-chamber cylinder. In that case, if the articulation cylinder is the multi-chamber cylinder, play will remain in the lifting cylinder for adjusting the height of the end of the articulated boom, even though the lifting play of the articulation cylinder would be used entirely.
The crane can include a wide-angle pivot pivoted to the articulated boom, to which wide-angle pivot the actuator cylinder operating the articulated boom is pivoted directly. The crane can then be implemented without an arm mechanism, which makes the operation and design of the crane more difficult.
The actuator cylinder operating the main boom can be pivoted between the base and the main boom. The construction of the base can then be simple and it can be implemented without a lever arm.
According to one embodiment, the main boom includes two boom parts, which are connected to each other at an obtuse/reflex angle. Thus, the crane is given additional reach without increasing the stroke of the lifting cylinder.
Preferably, the main boom comprises a first end and a second end, through the first end of which the main boom is pivoted to the base and the articulated boom is pivoted at one end to the second end of the main boom. This maximises the reach of the crane.
The crane can include two pressure cylinders and both actuator cylinders can be multi-chamber cylinders. The pressure level of the hydraulic pump can then be kept lower in all operating situations.
The crane can include a hydraulic accumulator fitted in connection with the multi-chamber cylinder operating the main boom, in order to produce additional pressure for the multi-chamber cylinder. In the hydraulic accumulator there can be, for example, a charging pressure, which can be used in the multi-chamber cylinder to carry the booms of the crane. In this way, a lower pressure can be used in the multi-chamber cylinders.
By means of the crane according to the invention, a more durable and more freely operable crane structure than cranes of the prior art is achieved, which can be implemented more simply, with a lighter weight and a lower centre of gravity. In addition, the construction according to the invention permits very good controllability of the crane, as for example, when lifting a load closer to the base of the crane, the load causes a pressure in the lifting cylinder, which has a direct advantageous effect on the pressure cylinder formed by the multi-chamber cylinder. Because at the same time the load in the crane tends to move the pressure cylinder against the pressure caused by the lifting cylinder, the carrying of the load towards the base of the crane takes place controllably, and not by swinging under the effect of gravity.
In the following, the invention is described in detail with reference to the accompanying drawings depicting some embodiments of the invention, in which
a shows a side view of a crane according to the prior art, when the booms of the crane are retracted,
b shows a side view of a crane according to the prior art, which the booms of the crane are extended,
c shows a schematic hydraulic diagram of a second crane according to the prior art,
a shows a side view of a crane according to one embodiment of the invention, when the booms of the crane are extended,
b shows a schematic hydraulic diagram of a crane according to one embodiment of the invention,
a shows a side view of a crane according to a second embodiment of the invention, when the booms of the crane are extended,
b shows a schematic hydraulic diagram of a crane according to a second embodiment of the invention,
a shows a schematic hydraulic diagram of a crane according to a third embodiment of the invention,
b shows a schematic hydraulic diagram of a crane according to a fourth embodiment of the invention.
In the figures, the reference numbers refer to the following:
a and 1b show one crane 10 according to the prior art. The crane 10 of the figures is a path-of-motion crane, which includes a base 12, a main boom 14 pivoted to the base 12, and an articulated boom 16 pivoted to the main boom 14. The booms 14 and 16 of the crane 10 are operated with the aid of two actuator cylinders 30, of which one actuator cylinder 30 is a lifting cylinder 24 and the other is a articulation cylinder 52.
According to
c shows a schematic hydraulic diagram of a second crane according to the prior art. In this solution, the actuator cylinders 30 are arranged to operate in parallel, in such a way that the operating pressure fed to one actuator cylinder 30 is led with the aid of a pressure cylinder 54 to a second actuator cylinder 30. The pressure cylinder 54 and the articulation cylinder 52 are installed and connected in parallel, which is shown in
When it is wished to retract, i.e. crook, the booms of the crane, the direction of the main directional-control valve 44 is changed, so that the flow is directed to the piston 41 of the side of the piston rod 39 of the articulation cylinder 52, when the movements of the cylinders take place in reverse order. For the individual operation of the lifting cylinder 24, the crane can also include an auxiliary directional-control valve 46. The main directional-control valve 44 can be in a plugged position 47, when it is wished to use the auxiliary directional-control valve 46 when operating only the lifting cylinder. When operating the main directional-control valve 44, the auxiliary control-valve 46 can be in a plugged position 47, or in a flow position, depending whether it is wished to control the lifting cylinder independently of the articulation cylinder.
According to
a shows a first embodiment of the crane 10 according to the invention. The crane 10 includes a base 12 for attaching the crane 10, for example, to a harvester or similar work machine, and a main boom 14, comprising a first end 18 and a second end 20, with the aid of the first end 18 of which the main boom 14 is pivoted to the base 12. Further, the crane 10 includes an articulated boom 16 pivoted at one end 23 to the second end 20 of the main boom 14. In addition, the crane 10 includes at least two cylinders 30 for operating the main boom 14 and the articulated boom 16, as well as a pressure cylinder 54 (shown in
b shows a schematic hydraulic diagram according to a first embodiment of the crane of the invention. According Co the figure, the greatest difference in the hydraulic diagram relative to the prior art is the combining of the pressure cylinder 54 and the actuator cylinder 30 to form a single multi-chamber cylinder 26. In this embodiment, the multi-chamber cylinder 26 consists of two cylinders arranged at least partly one inside the other. The actuator cylinder 30 is formed of a first cylinder chamber 32 on the bottom of the cylinder part 60 of the multi-chamber cylinder 26 and a second cylinder chamber 34 on the piston rod 39 side, in the hollow part 57 of the piston rod 39 formed on the inside of the cylinder part 60 of the multi-chamber cylinder 26. Of these, the first cylinder chamber 32 acts as the pressure side of the actuator cylinder when crooking the booms of the crane, while the second cylinder chamber 34 acts as the escape side.
The second cylinder of the multi-chamber cylinder 26, i.e. the pressure cylinder 54, consists of a third cylinder chamber 36 inside the cylinder part 60 on the piston-rod 39 side and external to the piston rod 39, and a fourth cylinder chamber 38 on the piston-rod side, external to the cylinder part 60 and forming in the hollow piston rod 39. Of these, the third cylinder chamber 36 is the pressure side and the fourth cylinder chamber 38 in turn the escape side, when retracting the crane's booms.
According to
At the same time as the pressure in the first cylinder chamber 32 moves the piston 41 of the multi-chamber cylinder 26, the hydraulic oil in the third cylinder chamber 36 is pressed out of the third cylinder chamber 36 to the pressure line 48 of the extension of the lifting cylinder 24, from where the flow is directed to the cylinder chamber of the side of the bottom 71 of the lifting cylinder 24. The piston 41 of the lifting cylinder 24 then moves, pushing the piston rod 39 outwards, when the hydraulic oil of the lifting cylinder 24 flows from the side of the piston rod 39 to the return line 50 of the extension of the lifting cylinder 24. From the return line 50 the flow travels to the fourth cylinder chamber 38 of the multi-chamber cylinder 26.
If it is wished to extend the crane's booms, the main directional-control valve is turned to the cross-flow position 45, when the piston of the multi-chamber cylinder moves in the opposite direction, simultaneously also moving the lifting cylinder with the aid of a hydraulic direction connection. If it is wished to adjust the vertical height of the articulated boom of the crane, the lifting cylinder can be used separately without turning the articulated boom relative to the main boom.
For such situations, the crane preferably also includes an auxiliary directional-control valve 46, by means of which pressure can be directed to the lifting cylinder 24, without moving the multi-chamber cylinder 26. Because the lifting cylinder 24 and the multi-chamber cylinder 26 are connected hydraulically in series, the movement of the lifting cylinder 24 tends to move the multi-chamber cylinder 26. For this purpose the main directional-control valve 44 also includes a plug position 47, by means of which the flows of the first and second cylinder chambers 32 and 34 can be prevented. The operation of the pressure cylinder is then also prevented. If necessary, the lifting cylinder can always also be run simultaneously with the articulation cylinder, if it is wished to raise or lower the articulated boom.
In this embodiment, the second cylinder chamber 34 and third cylinder chamber 36 of the multi-chamber cylinder 26 are mutually replaceable in terms of their functions. This means that the second cylinder chamber 34 can also be used as part of the pressure cylinder, in which case the third cylinder chamber 36 is used as part of the actuator cylinder. The first cylinder chamber 32 and fourth cylinder chamber 38 can also be exchanged mutually, if the dimensioning can be made compatible with the geometry of the crane.
a shows a crane according to a second embodiment of the invention. The difference between the embodiments of
According to
According to
According to
The combining of the actuator cylinder and the pressure cylinder to form a coaxial multi-chamber cylinder solves the second problem of the asymmetrical forces of the solutions according to the prior art according to
The shaping of the main boom in the crane according to the invention can be implemented more freely than the solution of the prior art of
In the crane according to the invention, it is also possible to use so-called regenerative operation, in which pressure is directed to both sides of the piston of the actuator cylinder of the multi-chamber cylinder. The movement of the actuator cylinder is then considerably quicker, as the hydraulic pump does not require so much volume flow. For this function, there can be an additional position in the main directional-control valve, which guides the pressure flows to both the crooking pressure line and the return line. Alternatively, in the valve according to the figure there can be a different spindle, which directs the volume flow coming from the arm side back to the side of the bottom of the cylinder and not to the tank. This operates only in the extension movement of the cylinder. The multi-chamber cylinder with sequential cylinders can also be used regeneratively, if the locations of the actuator cylinder and pressure cylinder are mutually changed. Alternatively, regenerative operation can be implemented, if the functions of the cylinder chambers of the multi-chamber cylinder are in such a way that the actuator cylinder and the pump cylinder are in the opposite order to that in
According to one embodiment, the volume of the second cylinder chamber connected to the return line of the extension of the actuator cylinder corresponds to the cylinder chamber of the side of the bottom of the lifting cylinder, so that the lifting cylinder will completely follow the movement of the multi-chamber cylinder. The volumes of the cylinder chambers of the pressure cylinder and the lifting cylinder need not necessarily be the same, as long as the change in volume over a specific movement of the pressure cylinder creates the desired movement in the lifting cylinder.
Though in the embodiments shown in the figures the articulation cylinder and pressure cylinder are combined to form a multi-chamber cylinder, the lifting cylinder and pressure cylinder can also be combined to form a multi-chamber cylinder. The articulation cylinder will then be a conventional cylinder. Such an alternative is, however, poorer in terms of the operation of the crane, as the main boom naturally cannot then be lifted without folding the articulated boom without separate components, by means of which the connection between the articulation cylinder and lifting cylinder can be cut.
a shows a hydraulic diagram of a third embodiment of the crane according to the invention. In this embodiment, two pressure cylinders 54 are used, both of which pressure cylinders 54 are integrated in connection with the actuator cylinders 30 to form multi-chamber cylinders 26. In other words, both actuator cylinders 30 are multi-chamber cylinders 26. Preferably, there is also a hydraulic accumulator 106 in connection with the actuator cylinder 30 operating the main boom, in which a charging pressure can be maintained, which can be used to carry the booms of the crane. This pressure can be exploited when lifting the main boom at the same time as the articulated boom is retracted, i.e. when the end of the articulated boom is run as close as possible to the base of the crane. In this situation, when using an embodiment according to
In the crane according to
b shows a hydraulic diagram of a fourth embodiment of the crane according to the invention. In this embodiment, such a multi-chamber cylinder is used, in which there are only three chambers, instead of the four of the other embodiments. Such a construction can be used in place of the multi-chamber cylinder replacing the lifting cylinder of
The crane according to the invention can be used, for example, not only in harvesters, or in other corresponding applications relating to tree felling and processing, but also in connection with various kinds of excavator or similar. The materials to be used in the crane can the materials generally used in cranes, such as welded structural steel, cast materials, or similar.
Number | Date | Country | Kind |
---|---|---|---|
20126260 | Dec 2012 | FI | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/FI2013/051126 | 12/2/2013 | WO | 00 |