This application is a National Stage Patent Application of PCT International Patent Application No. PCT/JP2019/030219 (filed on Aug. 1, 2019) under 35 U.S.C. § 371, which claims priority to Japanese Patent Application No. 2018-147697 (filed on Aug. 6, 2018), which are all hereby incorporated by reference in their entirety.
The present invention relates to a crane.
In the related art, a structure in which the counterweight and the swiveling body are connected by using a telescopic cylinder is known as a structure of a crane for attaching and detaching a counterweight to a swiveling body on which a boom is able to be hoisted (for example, Patent Literature 1).
According to the structure disclosed in Patent Literature 1, a lower end portion of the telescopic cylinder is attached to the counterweight. When the counterweight is attached to the swiveling body, the telescopic cylinder is extended, and thus, an upper end portion of the telescopic cylinder is raised to a connection bracket of the swiveling body. When the upper end portion of the telescopic cylinder reaches a position of the connection bracket, the cylinder and the connection bracket are connected. The telescopic cylinder is contracted, and the counterweight is pulled up to the connection bracket of the swiveling body.
According to the structure disclosed in Patent Literature 1, when a moment of a load on a front side becomes large, it is necessary to increase a moment on the counterweight side which is suspended from the load on the front side according to the increased moment. In Patent Literature 1, the moment is increased by increasing a weight of the counterweight, but a total weight of a vehicle body is simultaneously increased.
An object of the present invention is to provide a crane capable of changing a moment on a counterweight side without changing a total weight of the crane by using a simple method.
An aspect of a crane according to the present invention includes a base, and a swiveling body that is provided above the base so as to swivel about a pivot center, and includes a boom and a counterweight attaching unit. The counterweight attaching unit includes a plurality of attaching positions, and is configured to selectively attach and detach a counterweight to and from any attaching position among the plurality of attaching positions, and the plurality of attaching positions is positions of which distances from the pivot center are different from each other.
According to the present invention, it is possible to change a moment on a counterweight side without changing a total weight of a crane by using a simple method.
(Overall Structure)
(Configuration of Vehicle)
The vehicle 2 has a pair of left and right wheels at a plurality of locations at front and rear portions, and runs with an engine as a power source.
The vehicle 2 has a carrier frame 4 extending in a front-rear direction of the vehicle 2 and outriggers 5 provided on both front and rear sides of the vehicle 2. The vehicle 2 is an example of a base.
The outriggers 5 are provided at a front end portion and a rear end portion of the carrier frame 4, and a swiveling body 6 is provided on an upper surface of a substantially central portion in the front-rear direction so as to be able to swivel in a horizontal direction.
(Configuration of Crane Device)
The crane device 3 includes the swiveling body 6 provided at the substantially central portion in the front-rear direction of the vehicle 2, a boom 7 that is attached to be able to be hoisted with respect to the swiveling body 6 and is provided so as to be extendable, and a counterweight attaching structure 10 (
The swiveling body 6 is provided so as to be able to swivel with respect to the carrier frame 4 with a predetermined pivot center (
The boom 7 is a telescope type in which adjacent boom members can be housed to a tip side inside a plurality of boom members.
The crane device 3 further includes a work cabin 8 provided at the swiveling body 6 and performing a running operation of the vehicle 2 and a work operation of the crane device 3, and the counterweight 9 provided at a rear portion of the swiveling body 6 so as to be attachably and detachably provided.
The counterweight 9 is attached to the rear part of the swiveling body 6 in order to ensure the stability of the crane 1 when a load is suspended from a tip of the boom 7.
(Configuration of Counterweight 9)
A pair of telescopic cylinders 16 are provided side by side at a predetermined interval in a width direction, and extend and contract in a vertical direction.
Upper end sides of the telescopic cylinders 16 can be connected to the cylinder connection units 60 and 61 (
The telescopic cylinder 16 is a hydraulic cylinder having a tube 16A and the piston rod 16B capable of advancing and retreating upward from the tube 16A. A pair of cylinder support portions 92 for supporting lower end sides of the telescopic cylinders 16 are provided side by side at the counterweight 9 at a predetermined interval in the width direction.
The telescopic cylinder 16 can connect a hydraulic hose (not shown) to a port (not shown) provided in the tube 16A.
A rod hole portion 16C opened in the width direction of the counterweight 9 is formed in an upper end portion of the piston rod 16B.
A pair of spaces 90 are provided at the counterweight 9 side by side at a predetermined interval in the width direction. When the counterweight 9 is positioned at a first attaching position P1 by weight guides 13 (
A pair of locking portions 91 are provided at the counterweight 9 side by side at a predetermined interval in the width direction. Recesses 91A capable of being locked into guide pins 13B and 14B (
(Configuration of Cylinder Connection Units 60 and 61)
As shown in
As shown in
On the other hand, when the counterweight 9 (
The upper end portions of the piston rod 16B (
The swiveling body connection hole portions 60B and 61B penetrate the rod passages 60A and 61A in the width direction of the swiveling body 6, respectively.
The connection pin can be inserted into the rod hole portion 16C (
(Configuration of Counterweight Mounting Structure 10)
The weight support portions 11 and 12 are a pair of members provided on both sides of an upper surface of a rear portion of the carrier frame 4 in the width direction, and are attaching tables on which the counterweight 9 (
The weight support portion 11 has a support portion 11A that supports a lower surface of the counterweight 9.
The weight support portion 12 includes a rectangular pedestal 12A extending in the front-rear direction, and support portions 12B provided at front-rear ends of the pedestal 12A and supporting the lower surface of the counterweight 9.
The pedestal 12A is held by an inverted L-shaped attaching member 12C attached on a rear end surface 4A of the carrier frame 4. An arm portion 12D of the attaching member 12C is fixed to the upper surface of the rear portion of the carrier frame 4.
The weight guides 13 and 14 are provided in the front-rear direction of the vehicle 2 and are used for attaching the counterweight 9 to the swiveling body 6. The weight guide 13 is used for positioning the counterweight 9 at the first attaching position P1 (
That is, at least two attaching positions P1 and P2 are set for the swiveling body 6 (
The weight guide 13 is provided on a front side of the weight support portion 11, and includes a guide portion 13A for guiding the attaching position of the counterweight 9 in the front-rear direction and a guide pin 13B for locking the counterweight 9 guided to the attaching position.
The weight guide 14 is provided on a rear side of the weight guide 13, has the same structure as the weight guide 13, and is set to have a height lower than the weight guide 13. That is, the weight guide 14 is provided between the weight support portions 11 and 12, and includes a guide portion 14A for guiding the attaching position of the counterweight 9 in the front-rear direction and a guide pin 14B for locking the counterweight 9 guided to the attaching position by the guide portion 14A.
(About Work of Attaching Counterweight 9 to Turning Body 6)
Next, a work of attaching the counterweight 9 to the swiveling body 6 will be described separately in a case where the counterweight 9 is positioned at the first attaching position P1 which is relatively the front side and a case where the counterweight 9 is positioned at the second attaching position P2 which is relatively the rear side.
(Case where Counterweight 9 is Positioned at First Mounting Position P1)
First, a case where the counterweight 9 is positioned at the first attaching position P1 will be described with reference to
First, the boom 7 is set to face backward by swiveling the swiveling body 6 180° from the position shown in
At this time, as shown in
At this time, as shown in
The position when the front surface of the counterweight 9 abuts on the weight guides 13 is set such that the rod passage 60A is disposed directly above the piston rod 16B of the telescopic cylinder 16.
As shown in
Subsequently, in order to attach the counterweight 9 to the swiveling body 6, the swiveling body 6 is moved to the position shown in
At this time, the rod passage 60A is disposed at a position directly above the piston rod 16B as shown in
The other end side of the hydraulic hose of which one end side is connected to the port of the telescopic cylinder 16 is connected to a hydraulic circuit (not shown) provided in the crane device 3.
Accordingly, the supply and discharge of a hydraulic oil from the hydraulic circuit are controlled, and an extension and contraction operation of the telescopic cylinder 16 is controlled.
Subsequently, the telescopic cylinder 16 is extended by using the supply and discharge of the hydraulic oil.
When the telescopic cylinder 16 is extended, the piston rod 16B moves upward as shown in
As shown in
When the piston rod 16B comes in contact with the ceiling plate of the rod passage 60A, the positions of the rod hole portion 16C and the swiveling body connection hole portion 60B are aligned as shown in
The connection pin is inserted into the rod hole portion 16C and the swiveling body connection hole portion 60B, and the piston rod 16B is connected to the swiveling body 6.
Subsequently, the telescopic cylinder 16 is contracted by using the supply and discharge of the hydraulic oil.
Since the telescopic cylinder 16 is connected to the swiveling body 6, the tube 16A of the telescopic cylinder 16 moves upward due to the contraction of the telescopic cylinder 16 as shown in
Along with this movement, as shown in
When the counterweight 9 is raised until the upper surface of the rear portion of the counterweight 9 comes in contact with the lower surface of the swiveling body 6, the counterweight 9 is fixed to the swiveling body 6 by inserting fixing pins (not shown) into hole portions (not shown) respectively provided in the counterweight 9 and the swiveling body 6.
When the counterweight 9 is fixed to the swiveling body 6, the telescopic cylinder 16 is extended, and thus, a weight of the counterweight 9 is supported by the fixing pins.
As described above, the work of positioning the counterweight 9 at the first attaching position P1 and attaching the counterweight 9 on the swiveling body 6 is completed.
(Case where Counterweight 9 is Positioned at Second Mounting Position P2)
Subsequently, a case where the counterweight 9 is positioned at the second attaching position P2 will be described with reference to
First, the boom 7 is set to face backward by swiveling the swiveling body 6 180° from the position shown in
At this time, as shown in
The position when the front surface of the counterweight 9 abuts on the weight guides 14 is set such that the rod passage 61A is disposed directly above the telescopic cylinder 16.
At this time, as shown in
As shown in
Subsequently, in order to attach the counterweight 9 to the swiveling body 6, the swiveling body 6 is moved to the position shown in
At this time, the rod passage 61A is disposed at a position directly above the piston rod 16B as shown in
The other end side of the hydraulic hose of which one end side is connected to the port of the telescopic cylinder 16 is connected to a hydraulic circuit (not shown) provided in the crane device 3.
Accordingly, the supply and discharge of a hydraulic oil from the hydraulic circuit are controlled, and an extension and contraction operation of the telescopic cylinder 16 is controlled.
Subsequently, the telescopic cylinder 16 is extended by using the supply and discharge of the hydraulic oil.
When the telescopic cylinder 16 is extended, the piston rod 16B protrudes upward and moves upward as shown in
As shown in
When the piston rod 16B comes into contact with the ceiling plate of the rod passage 61A, the positions of the rod hole portion 16C and the swiveling body connection hole portion 61B are aligned as shown in
The connection pin is inserted into the rod hole portion 16C and the swiveling body connection hole portion 61B, and the piston rod 16B is connected to the swiveling body 6.
Subsequently, the telescopic cylinder 16 is contracted by using the supply and discharge of the hydraulic oil.
Since the telescopic cylinder 16 is connected to the swiveling body 6, the tube 16A of the telescopic cylinder 16 moves upward due to the contraction of the telescopic cylinder 16 as shown in
Along with this movement, as shown in
When the counterweight 9 is raised until the upper surface of the rear portion of the counterweight 9 comes in contact with the lower surface of the swiveling body 6, the counterweight 9 is fixed to the swiveling body 6 by inserting fixing pins (not shown) into hole portions (not shown) respectively provided in the counterweight 9 and the swiveling body 6.
When the counterweight 9 is fixed to the swiveling body 6, the telescopic cylinder 16 is extended, and thus, a weight of the counterweight 9 is supported by the fixing pins.
As described above, the work of positioning the counterweight 9 at the second attaching position P2 and attaching the counterweight 9 on the swiveling body 6 is completed.
As described above, according to the aforementioned crane 1, the space saving and improvement of stability performance can be selected depending on an application without changing a total weight of a vehicle body. Specifically, when the attaching position of the counterweight 9 is set to the front side, since the counterweight 9 does not protrude toward the rear end side of the swiveling body 6, a radius of gyration of the rearmost end of the crane 1 can be reduced, and thus, the crane can be applied to a site having a limited work space. Accordingly, in recent years, the issue is how to improve stability performance within a range of limited performance while achieving a space-saving vehicle body in order to adopt the crane to various on-side works, and this issue is solved in the present embodiment. When the attaching position of the counterweight 9 is set to the rear side (in this case, the attaching position of the counterweight 9 is further separated from the pivot center and the counterweight 9 protrudes toward the rear end side of the swiveling body 6 in the present embodiment), the moment of the counterweight 9 can be increased without changing the total weight of the vehicle body, and thus, the stability performance can be improved. Since the cylinder device which is a attaching device is on the counterweight 9 side, the attaching position of the counterweight 9 can be freely set within an installable range of the swiveling body 6.
Although the embodiment of the present invention has been described in detail with reference to the drawings, the embodiment is merely an example of the present invention, and thus, the present invention is not limited to the configuration of the embodiment. Even though there is a design change or the like without departing from the gist, such a change is included in the present invention.
For example, as shown in
Although it has been described in the aforementioned embodiment that the number of cylinder connection units is two, in other words, the number of attaching positions of the counterweight is two locations, when the counterweight can be selectively attached and detached to and from any one of the attaching positions, the number of attaching positions of the counterweight may be three or more locations.
According to the above embodiment, a first example of a crane includes a base, and a swiveling body that is provided above the base so as to swivel about a pivot center, and includes a boom and a counterweight attaching unit. The counterweight attaching unit includes a plurality of attaching positions, and is configured to selectively attach and detach a counterweight to and from any attaching position among the plurality of attaching positions, and the plurality of attaching positions is positions of which distances from the pivot center are different from each other.
According to the above embodiment, in a second example of the crane, in the first example, the counterweight attaching unit extends in a predetermined direction with respect to the pivot center, the plurality of attaching positions is positions different from each other in the predetermined direction, and the predetermined direction is a direction opposite to a direction in which the boom extends with respect to the pivot center when the swiveling body is viewed in plan view.
According to the above embodiment, in a third example of the crane, in the first example or the second example, the attaching position of which the distance is the longest among the plurality of attaching positions is a position at which a moment of the counterweight is maximized.
According to the above embodiment, in a fourth example of the crane, in any one of the first example to the third example, the attaching position of which the distance is the shortest among the plurality of attaching positions is a position at which a radius of gyration of a rear end of the swiveling body is minimized.
According to the above embodiment, in a fifth example of the crane, in any one of the first example to the fourth example, the attaching position of which the distance is the longest among the plurality of attaching positions is a position at which the counterweight protrudes in a direction separated from the pivot center than an end portion of the swiveling body, and the attaching position of which the distance is the shortest among the plurality of attaching positions is a position at which the counterweight does not protrude in the direction separated from the pivot center than the end portion of the swiveling body.
According to the above embodiment, in a sixth example of the crane, in any one of the first to fifth examples, the base includes a positioning unit that positions the counterweight before being attached to the counterweight attaching unit at a position of the counterweight attaching unit facing any attaching position.
According to the above embodiment, in a seventh example of the crane, in the sixth example, the positioning unit includes a plurality of positioning members arranged in a front-rear direction of the base, and the positioning member on a rear side is inserted in a space provided in the counterweight when the counterweight is attached to the positioning member on a front side.
According to the above embodiment, in the crane according to the sixth example or the seventh example, an eighth example of the crane further includes a guide mechanism that slidably guides the positioning unit in the front-rear direction.
The disclosure of Japanese Patent Application No. 2018-147697 filed on Aug. 6, 2018 including the specification, drawings and abstract is incorporated herein by reference in its entirety.
The crane of the present invention can be widely applied to a crane having a swiveling body on which a boom is attached.
Number | Date | Country | Kind |
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JP2018-147697 | Aug 2018 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2019/030219 | 8/1/2019 | WO |
Publishing Document | Publishing Date | Country | Kind |
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WO2020/031842 | 2/13/2020 | WO | A |
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3822791 | Eiler | Jul 1974 | A |
5524777 | Weber | Jun 1996 | A |
10870561 | Bitz et al. | Dec 2020 | B2 |
Number | Date | Country |
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1840076 | Oct 2007 | EP |
2015-040109 | Mar 2015 | JP |
2015-074555 | Apr 2015 | JP |
2016-088752 | May 2016 | JP |
2017-024860 | Feb 2017 | JP |
Entry |
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Nov. 5, 2019, International Search Report issued for related PCT Application No. PCT/JP2019/030219. |
Nov. 5, 2019, International Search Opinion issued for related PCT Application No. PCT/JP2019/030219. |
Number | Date | Country | |
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20210300734 A1 | Sep 2021 | US |