This invention is in the field of human powered machines, and in particular a crank assembly, such as a crank assembly for bicycles.
Human-powered machines, such as bicycles, have played important roles in human lives since the invention of the wheel. Various forms of human-powered cycles, such as bicycles, tricycles, and scooters are used every day for recreation and work in just about every society throughout the world. Even a small enhancement that results in weight reduction, size reduction, cost reduction, increased energy conversion, increased speed, or ease of use will have a drastic impact.
The basic design of a bicycle consists of a frame, a pair of wheels, a steering mechanism, and a crank assembly. The traditional crank system consists of crank with pedals coupled by a chain to a rear gear that is attached to the rear wheel. The rider rotates the cranks system to propel the bicycle forward. The traditional crank system includes two diametrically opposed crank arms with fixed lengths. However, the crank system with fixed-length crank arms is not optimally efficient.
Bicycles are generally efficient, comfortable, and fast on flat or downhill surfaces. However, for uphill, rough terrain, mountain bike riding, or whenever there is a gain in elevation, bicycles with fixed-length crank arms become inefficient. The same issue also exists in other types of crank driven machines. It becomes necessary to downshift the gears, and apply greater force onto the pedals to increase torque. The downshifting and the increased effort demanded cause a loss in momentum, making the bike move slower and therefore less efficiently.
This invention provides a novel solution for an optimally powered crank system for a vehicle, or machine. This invention enables a crank system that is more efficient than a traditional crank system. This invention includes a system and methods to that optimizes the rotating speed of the crank arms and the torque in the down-stroke without requiring the application of more force. This invention includes a novel system and method to optimize the length of each crank arm throughout the revolution of the crank assembly.
One embodiment of the invention is a crank assembly designed to allow the length of the crank arms to vary throughout the revolution of the crank. The invention is designed such that it can be used with existing vehicles, or machines. One example of such a vehicle, or machine, is a bicycle, however the invention may also be used with other crank driven machines.
First, the spindle is attached to the bottom bracket assembly of a bicycle. The spindle is comprised of a cylindrical shaft with a mating feature at each end. A first crank arm assembly (e.g. left crank arm assembly) is attached to the spindle's left mating feature. The left crank arm assembly includes the crank arm, slider assembly, bearing, track, and pedal. Next, a second crank arm assembly (e.g. right crank arm assembly) is attached to the spindle's right mating feature. The right crank arm assembly includes the chain ring base, chain ring holder, bearing, track, crank arm, slider assembly, pedal, and chain ring.
The slider includes features that allow the slider to collapse and expand along the rails. The slider may also include friction-reducing features. Each crank arm assembly also includes at least two track rollers mounted to the side of each crank arm assembly. The track rollers are designed to reduce friction and counter inertial forces associated with the crank arm assembly sliding along the tracks. Next, the assembly includes two tracks mounted on each side of the bike frame. The tracks are mounted to the bike frame with mounting brackets. The tracks are used to control the length of the crank arms at each angular position. The shape of each track is designed to coincide with the optimum crank arm length at the various angular positions as the crank arm rotates through a complete revolution. Finally, the trajectory of the pedals in this invention follows a unique curve designed to allow the optimum expansion and contraction of the crank arms coinciding with the optimum amount of torque and angular speed.
Features and advantages of the claimed subject matter will be apparent from the following detailed description of embodiments consistent therewith, which description should be considered with reference to the accompanying drawings, wherein:
The following describes the details of the invention. Although the following description will proceed with reference being made to illustrative embodiments, many alternatives, modifications, and variations thereof will be apparent to those skilled in the art. Accordingly, it is intended that the claimed subject matter be viewed broadly. Examples are provided as reference and should not be construed as limiting. The term “such as” when used should be interpreted as “such as, but not limited to.”
In certain situations it may be beneficial to vary the length of the crank arm to provide more torque in the power zone, also referred as the down-stroke, of each pedal revolution by optimizing the length of each crank arm throughout the revolution of the crank assembly. The crank arm may fully collapse to the shortest length possible while the crank arm swings through the recovery zone, also referred as the up-stroke. The crank arm length immediately starts to extend to increase the amount of torque applied as the crank arm swings into the power zone. The crank arm may extend to the fully extended position to maximize the amount of torque applied as the crank arm swings through the power zone. Finally, the crank arm begins to collapse its length after the crank arm swings through the recovery zone. Yet in other situations it may be beneficial to optimize the crank arm length and rotating speed as the crank arm rotates about the spindle.
Most bicycles include crank arms with lengths between 165 and 175 mm, therefore the spinning span, or total distance from one center of the pedal axle to another is usually between 330 mm (165 mm×2) and 350 mm (175 mm×2). The angular speed of the crank arms are fastest when the crank arms are shortest, for example 165 mm. However, the amount of torque applied is greatest when the crank arm length is the longest, for example 175 mm. Since bicycles have fixed crank arms lengths, either the crank arm is assembled with short crank arms that increase the angular speed of the crank arm assembly, but with non-optimized torque; or, the crank arm assembly uses long crank arms with the optimum amount of torque, but with reduced rotational speed. Spinning spans over 350 mm or under 330 mm are considered impractical because they are less efficient and may cause discomfort and fatigue on most riders. This invention optimizes the crank arm length as the crank arm assembly rotates about the spindle by keeping the spinning span (length of left and right crank combined) constant as it rotates about the spindle. For example, when the right crank arm is at its longest the left crank arm is at its shortest. In fact, the sum of the left and right crank arms is always constant (e.g. 163 mm+185 mm=347 mm) regardless of the position.
A bearing 200 is placed on the crank arm's bearing surface 330. The bearing 200 enables the tracks 500 to be assembled via the spindle 100 and remain fixed relative to the bicycle frame 10 when the crank arms 300 are rotated. The bearing 200 may include a cartridge bearing system typically used with bicycle bottom brackets. The track 500 is placed on the outside diameter surface of the bearing 200. The bearing 200 may be press fit onto the crank arm 300 and the track 500 may be press fit onto the bearing 200. As the crank arms 300 rotate the bearings 200 enable the track 500 to remain fixed relative to the frame 10. In other words, the tracks 500 do not rotate along with the crank arms 300 even though they are assembled to the crank arms 300. The track 500 is also attached to the frame 10 by the mounting brackets 70 shown in
Next, the opposite end of the crank arm with the fixed rails is attached to the slider 400. As shown in
A bearing 200 (not shown but similar to the bearing used in the left crank arm assembly) is placed on the crank arm's bearing surface 330. The bearing 200 enables the tracks 500 to be assembled via the spindle 100 and remain fixed relative to the bicycle frame 50 when the crank arms 50 are rotated. The bearing 200 may include a cartridge bearing system typically used with bicycle bottom brackets. The track 500 is placed on the outside diameter surface of the bearing 200. The bearing 200 may be press fit onto the crank arm 300 and the track 500 may be press fit onto the bearing 200. As the crank arms 300 rotate the bearings 200 enable the track 500 to remain fixed relative to the frame 50. In other words, the tracks 500 do not rotate along with the crank arms 300 even though they are assembled to the crank arms 300. The track 500 is also attached to the mounting brackets 79 shown in
Next, the opposite end of the crank arm 300 with the fixed rails 310 is attached to the slider 400. The slider 400 includes mating interfaces 450 that interacts with the crank arm's fixed rails 310 and the roller support's fixed rails 410. The front roller 430 is attached near the mid-length of the slider 400 using a fastener. In addition, the rear roller 420 is attached at one end of the slider 400. The opposite end of the slider 400 includes a mounting feature 440 used to mate a user interface device, such as a pedal 600.
The slider 400 includes mating features 450 to interface with the crank arm's rails 310. The mating surface 450 may include through holes which enable the rails 310 to slide in and out of as the crank arm assembly expands and collapses. In addition, the slider 400 includes a rear roller 420 and front roller 430 mounted to the inner surface of the slider 400. The rollers 420 and 430 are designed to interface with the track 500 to minimize frictional forces. The rollers 420 and 430 and track 500 are designed with an interface angle 440, as shown in the close up views of
Weight-to-strength ratio is an important design consideration for several potential uses of this invention, such a bicycle design. As such, each of the components referenced in this invention are designed in a manner to optimize the strength-to-weight ratio to minimize the amount of weight added to the assembly. For example, the components may be made using a hollow geometries, such as a hollow shaft, and/or be made of materials with optimum strength-to-weight ratios such as aluminum, chrome alloys, steel alloys, titanium, carbon fiber, and the like.
In the preferred embodiment, the rails consist of two cylindrical rods. The rails comprise predominately solid pieces of material with at least two smooth bearing surfaces. To optimize the weight the geometry of the rails may include through holes, or gussets to optimize the strength to weight ratio needed for associated loads and stresses. The cross sectional geometry of the rails may also be formed with different geometries. For example, the cross sectional geometry may be rectangular, square, round, or oval. In addition, the rails may be permanently fixed to the crank arm 300 and slider 400. In fact, the rails 310 and crank arm 300 and rails 410 and slider 400 may be fabricated from a single process such as being machined from a single block of material, or formed as a single piece from a mold. Alternatively, the rails 310 and 410 may be replaceable. For example, the rails 310 and 410 may be attached with fastening features. In this configuration, the rails 310 and 410 may be exchanged with a different length rails to allow the overall crank assembly to change. Also the tracks 500 would be replaced with a different geometry track to accommodate the different crank assembly. This may be beneficial for riding in different terrains or with different riders, such as the optimum crank lengths for a child may be different for an adult.
The tracks 500 are mounted to the frame 50 with a mounting brackets 70. The mounting bracket 70 and tracks 500 are designed in a way such that they can be removed from the frame 10. The mounting bracket 70 and tracks 500 are designed such that they can be easily installed or removed from an existing frame 10. The mounting bracket 70 also includes fastening features that allow the tracks 500 to be mounted to the mounting brackets 70. The tracks 500 are used to control the length of the crank arms at each angular position. The shape of each track 500 is designed to coincide with the optimum crank arm length at the various angular positions as the crank arm rotates through a complete revolution. For example, the tracks geometry may take on an oblong elliptical shape with the major diameter coinciding with the crank arms motion through the least efficient zone.
The terms and expressions, which have been employed herein, are used as terms of description and not of limitation, and there is no intention, in the use of such terms and expressions, of excluding any equivalents of the features shown and described (or portions thereof), and it is recognized that various modifications are possible within the scope of the claims. Other modifications, variations, and alternatives are also possible. Accordingly, the claims are intended to cover all such equivalents.
The present application is related to and claims priority from prior provisional application Ser. No. 61/761,216 filed Feb. 5, 2013 and non-provisional application Ser. No. 13/792,191 filed Mar. 11, 2013 the contents of which are incorporated herein by reference.
Number | Date | Country | |
---|---|---|---|
61761216 | Feb 2013 | US |
Number | Date | Country | |
---|---|---|---|
Parent | 13792191 | Mar 2013 | US |
Child | 14028443 | US |