Crank mechanism of reciprocating internal combustion engine of multi-link type

Information

  • Patent Grant
  • 6561142
  • Patent Number
    6,561,142
  • Date Filed
    Monday, December 10, 2001
    22 years ago
  • Date Issued
    Tuesday, May 13, 2003
    21 years ago
Abstract
A paired counterweights of a crankshaft have projected inner surfaces which protrude toward each other defining a given space therebetween. A plurality of links are arranged to convert a reciprocating motion of a piston to a rotational motion of the crankshaft. One of the links is pivotally connected to other links through link connecting portions and swingably disposed on a crank pin of the crankshaft so that upon rotation of the crankshaft, a peripheral portion of the link passes through the given space. At least one of the link connecting portions is placed within an imaginary circle which would be described by a radially innermost part of the projected inner surfaces of the paired counterweights when the paired counterweights turn about an axis of the crank pin.
Description




BACKGROUND OF INVENTION




1. Field of Invention




The present invention relates in general to reciprocating internal combustion engines of a type that is capable of varying a compression ratio during operation thereof. Particularly, the present invention relates to the reciprocating internal combustion engines of a multi-link type wherein each piston is connected to a crankshaft through a plurality of links, and more particularly to a crank mechanism of such internal combustion engines.




2. Description of Related Art




The paper “MTZ Motortechnische Zeitschrift 58” issued in 1997 in Germany shows in pages 706 to 711 an internal combustion engine of the above-mentioned multi-link type. In addition, Laid-open Japanese Patent Application (Tokkai) 2000-73804 shows such engine. In order to clarify the task of the present invention, a crank mechanism employed in the engine of 2000-73804 will be briefly described with reference to FIG.


16


.




In

FIG. 16

, denoted by numeral


51


is a cylinder of the engine. A piston


3


is slidably received in the cylinder


3


. An upper link


52


extends downward from a piston pin


5


of the piston


3


. Denoted by numeral


56


is a lower link which is pivotally disposed on a crank pin


55


of a crankshaft


54


. The crankshaft


54


comprises a plurality of paired counterweights


60


. Each pair of the counterweights


60


have the crank pin


55


at diametrically opposed ends (viz., crank webs) thereof. The lower link


56


has one arm pivotally connected to a lower end of the upper link


52


through a first connecting pin


53


. The lower link


56


has another arm pivotally connected to a lower end of a control link


38


through a second connecting pin


57


. An upper end of the control link


38


is connected to an eccentric cam


59


, so that a rotational movement of the eccentric cam


59


changes the position of the control link


38


. With this changing, the top dead center (TDC) of the piston


3


changes and thus compression ratio of the engine changes.




SUMMARY OF INVENTION




In the crank mechanism of the publication, under operation of the engine, the paired counterweights


60


are rotated about an axis of the crankshaft


54


within a zone defined between the first and second connecting pins


53


and


57


. For achieving such rotation of the counterweights


60


without inducing interference of the first and second connecting pins


53


and


58


with the counterweights


60


, it is inevitably necessary to cause the lower link


56


to have an elongated and bulky structure, as shown, which however brings about a bulky structure of the entire construction of the crank mechanism. Furthermore, in the crank mechanism of the publication, due to its inevitable construction, it is difficult to provide the first and second connecting pins


53


and


57


with a satisfied bearing capacity.




It is therefore an object of the present invention to provide a crank mechanism of a reciprocating internal combustion engine of a multi-link type, which can provide the connecting pins with a satisfied bearing capacity irrespective of a compact construction of the crank mechanism.




Another object of the present invention is to provide a crank mechanism of such reciprocating internal combustion engine, which can provide the connecting pins with a satisfied bearing capacity and provide the counterweights with a satisfied inertial moment.




According to a first aspect of the present invention, there is provided a crank mechanism of a reciprocating internal combustion engine having. The crank mechanism comprises a crankshaft including paired crank webs with first end portions connected through a crank pin, and paired counterweights integral with second end portions of the paired crank webs, the paired counterweights having projected inner surfaces which protrude toward each other defining a given space therebetween, and a link mechanism including a plurality of links which are arranged to convert a reciprocating motion of the piston to a rotational motion of the crankshaft, a given one of the links being pivotally connected to other links through link connecting portions and swingably disposed on the crank pin so that upon rotation of the crankshaft, a peripheral portion of the given link passes through the given space, wherein at least one of the link connecting portions is placed within an imaginary circle which would be described as being centered about an axis of said crank pin and having a radius substantially equal to the distance between the radially innermost part of the projected inner surfaces of the paired counterweights and the center of the crank pin.




According to a second aspect of the present invention, there is provided a crank mechanism of a reciprocating internal combustion engine having a piston. The crank mechanism comprises a crankshaft including paired crank webs with first end portions connected through a crank pin, and paired counterweights integral with second end portions of the paired crank webs, the paired crank webs having mutually facing surfaces which define therebetween a given space; a link mechanism including a plurality of links which are arranged to convert a reciprocating motion of the piston to a rotational motion of the crankshaft, a given one of the links being pivotally connected to other links through link connecting portions and swingably disposed on the crank pin so that upon rotation of the crankshaft, a peripheral portion of the given link passes through the given space; and recesses respectively formed in the mutually facing surfaces of the paired crank webs, the recesses being positioned and sized to permit at least one of the link connecting portions to pass therebetween upon swinging of the given link about an axis of the crank pin.











BRIEF DESCRIPTION OF DRAWINGS





FIG. 1

is a sectional view of an internal combustion engine to which a crank mechanism of a first embodiment of the present invention is practically applied;





FIG. 2

is a partial view of the crank mechanism of the first embodiment, showing a portion where an upper link and a lower link are pivotally connected;





FIG. 3

is a partial view of the crank mechanism of the first embodiment, showing a portion where the lower link and a control link are pivotally connected;





FIG. 4

is a front partial view of the crank mechanism of the first embodiment, showing an essential portion of a crankshaft;





FIG. 5

is a view similar to

FIG. 1

, but showing a condition wherein a counterweight passes by a second connecting pin;





FIG. 6

is a view similar to

FIG. 5

, but showing another condition wherein the counterweight passes by a first connecting pin;





FIG. 7

is a view similar to

FIG. 4

, but showing the essential portion of the crankshaft being incorporated with the lower link;





FIG. 8A

is a sectional view taken along the line VIII—VIII of

FIG. 8B

;





FIG. 8B

is a front view of a portion of the crankshaft where paired counterweights are arranged;





FIG. 9

is a view similar to

FIG. 7

, but showing an essential portion of a crank mechanism of a second embodiment of the present invention;





FIG. 10

is a view similar to

FIG. 1

, but showing a crank mechanism of a third embodiment of the present invention;





FIG. 11

is a view similar to

FIG. 7

, but showing an essential portion of the crank mechanism of the third embodiment of the present invention;





FIG. 12A

is a view of the lower link in a naked state;





FIG. 12B

is a view of the lower link in an assembled state;





FIG. 13

is a sectional view of an internal combustion engine to which a crank mechanism of a fourth embodiment of the present invention is practically applied;





FIG. 14

is a schematic view of a link mechanism having three links;





FIG. 15

is a view similar to

FIG. 14

, but showing another link mechanism having three links; and





FIG. 16

is a sectional view of a lower part of an internal combustion engine to which a known crank mechanism is applied.











DETAILED DESCRIPTION OF EMBODIMENTS




In the following, embodiments of the present invention will be described with reference to the accompanying drawings.




For ease of understanding, various directional terms, such as, right, left, upper, lower, rightward, leftward and the like will appear in the description. However, such terms are to be understood with respect to only drawing or drawings on which the corresponding part is illustrated.




Referring to

FIG. 1

to

FIGS. 8A and 8B

, there is shown a crank mechanism


100


which is a first embodiment of the present invention.




In

FIG. 1

, a reciprocating internal combustion engine is shown to which the crank mechanism


100


of the first embodiment is practically applied. The engine generally comprises a cylinder block


1


having a plurality of cylinders


2


which are juxtaposed. Each cylinder


2


has a piston


3


slidably disposed therein. A crankshaft


4


extends axially below the cluster of the pistons


3


, which is rotatably held by the cylinder block


1


.




An upper link


6


extends downward from each of the pistons


3


. That is, the upper link


6


has an upper end pivotally connected to the piston


3


through a piston pin


5


. The upper link


6


has a lower end pivotally connected to a lower link


9


through a first connecting pin


7


. The lower link


9


is swingably disposed on a crank pin


8


of the crankshaft


4


and has one end to which an upper end of a control link


11


is pivotally connected through a second connecting pin


10


. A lower end of the control link


11


is movably supported by a support member of the engine through an eccentric cam


12


. Although not shown in the drawing, the eccentric cam


12


is rotatably held by a bearing member fixed to the support member. That is, when rotated, the eccentric cam


12


varies the position of the control link


11


relative to the support member and thus varies a top-dead-center (TDC) of the piston


3


thereby varying the compression ratio of the engine.




As is seen from

FIG. 2

, the lower link


9


comprises a first forked portion


21


having two spaced support arms


21




a


and


21




b


. These support arms


21




a


and


21




b


have flat inner surfaces and are respectively formed with cylindrical bores (no numerals) which are aligned. As shown, the lower end of the upper link


6


constitutes an arm


23


which has flat outer surfaces and is formed with a cylindrical bore (no numeral). The arm


23


is coaxially received between the two spaced support arms


21




a


and


21




b


, and the first connecting pin


7


is received in the aligned cylindrical bores of the coaxially arranged arms


21




a


,


23


and


21




b


, as shown.




Like this, as is seen from

FIG. 3

, the lower link


9


further comprises a second forked portion


22


having two spaced support arms


22




a


and


22




b


. These support arms


22




a


and


22




b


have flat inner surface and are respectively formed with cylindrical bores (no numerals) which are aligned. As shown, the upper end of the control link


11


constitutes an arm


24


which has flat outer surfaces and is formed with a cylindrical bore (no numeral). The arm


24


is coaxially received between the two spaced support arms


22




a


and


22




b


, and the second connecting pin


10


is received in the aligned cylindrical bores of the coaxially arranged arms


22




a


,


24


and


22




b


, as shown.




As is seen from

FIGS. 2 and 3

, the first and second forked portions


21


and


22


have each a thickness (viz., a thickness measured in an axial direction of the engine) greater than that of a major central portion of the lower link


9


.




As is seen from

FIGS. 1 and 4

, the crankshaft


4


comprises a plurality of units, each including aligned crank journals


15




a


and


15




b


which are connected through paired crank webs


14




a


and


14




b


and a crank pin


8


. The crank pin


8


extends between the paired crank webs


14




a


and


14




b


. Each crank web


14




a


or


14




b


has, at an end radially opposite to the crank pin


8


, a counterweight


16




a


or


16




b


integral therewith. As is seen from

FIG. 1

, the counterweight


16




a


or


16




b


is generally sectorial in shape when viewed from an axial direction of the engine.




Referring back to

FIG. 4

, the counterweights


16




a


and


16




b


respectively have projected inner surfaces


19




a


and


19




b


which protrude toward each other. The crank webs


14




a


and


14




b


are formed at generally middle portions thereof with respective recesses


17




a


and


17




b


which face each other. These recesses


17




a


and


17




b


have mutually facing bottom surfaces respectively. As shown, each recess


17




a


or


17




b


has smoothly curved side walls. Due to provision of the recesses


17




a


and


17




b


, each crank web


14




a


or


14




b


has a thinner portion


18




a


or


18




b


at the middle portion. That is, each recess


17




a


or


17




b


of the crank web


14




a


or


14




b


is provided between the corresponding projected inner surface


19




a


or


19




b


and a portion of the crank web


14




a


or


14




b


to which the crank pin


8


is connected.




As is seen from

FIG. 4

, the projected inner surfaces


19




a


and


19




b


are substantially flush with mutually facing surfaces


14




a


′ and


14




b


′ of the crank webs


14




a


and


14




b


between which the crank pin


8


extends. In other words, the projected inner surface


19




a


or


19




b


and the surface


14




a


′ or


14




b


′ are provided at substantially same positions with respect to an axial direction of the crankshaft


4


.




In

FIG. 1

, denoted by reference C


1


is a first imaginary circle which would be described by a radially outermost end “ROE” (see

FIG. 3

) of the support arm portion


22




a


or


22




b


of the lower link


9


if the lower link


9


turns about the axis of the crank pin


8


. The first imaginary circle C


1


has a radius R


1


. While, denoted by reference C


2


is a second imaginary circle which would be described by a radially innermost end “RIE” (see

FIG. 4

) of the projected inner surface


19




a


or


19




b


of the counterweight


16




a


or


16




b


when the paired counterweights


16




a


and


16




b


turn about the axis of the crank pin


8


. The second imaginary circle C


2


has a radius R


2


.




As shown, the radius R


1


of the first circular C


1


is smaller than the radius R


2


of the second circle C


2


. With this dimensional relation, the lower link


9


can rotate smoothly within the second circle C


2


without inducing undesired interference with the projected inner surfaces


19




a


and


19




b


of the counterweights


16




a


and


16




b


. This will be well understood from the following description directed to FIG.


7


.





FIG. 7

shows the lower link


9


swingably disposed on the crank pin


8


which extends between the crank webs


14




a


and


14




b


. As is seen from this drawing, the radius RI is a distance between the axis of the crank pin


8


and the radially outermost end “ROE” of each of the support arms


22




a


and


22




b


of the second forked portion


22


of the lower link


9


. It is now to be noted that, in the first embodiment


100


, the radius R


1


is also the distance between the axis of the crank pin


8


and a radially outermost end “ROE” (see

FIG. 2

) of each of the support arms


21




a


and


21




b


of the first forked portion


21


of the lower link


9


. The radius R


2


is a distance between the axis of the crank pin


8


and the radially innermost end “RIE” of each of the projected inner surfaces


19




a


and


19




b


of the counterweights


16




a


and


16




b.






Furthermore, as is seen from

FIG. 7

, an axial dimension (or thickness) of each of first and second forked portion


21


or


22


is greater than a distance between the projected inner surfaces


19




a


and


19




b


of the counterweights


16




a


and


16




b


but smaller than a distance between the mutually facing bottom surfaces of the recesses


17




a


and


17




b.






With the above-mentioned positional and dimensional relation, the first and second forked portions


21


and


22


of the lower link


9


are suppressed from interfering with the counterweights


16




a


and


16




b


upon swinging of the lower link


9


about the crank pin


8


under operation of the engine. This movement of the first and second forked portions


21


and


22


of the lower link


9


will be much clearly understood from the following description directed to

FIGS. 5 and 6

.





FIG. 5

shows an instantaneous state of the crank mechanism


100


wherein the projected inner surface


19




b


(or


19




a


) of the counterweight


16




b


(or


16




a


) passes by the second forked portion


22


of the lower link


9


, and

FIG. 6

shows another instantaneous state of the crank mechanism


100


wherein the projected inner surface


19




b


(or


19




a


) passes by the first forked portion


21


of the lower link


9


. As has been mentioned hereinabove, the lower link


9


is swingably held by the crank pin


8


, and thus, as is seen from these drawings

FIGS. 5 and 6

, under operation of the engine, that is, under rotation of the crankshaft


4


, the lower link


9


and the counterweight


16




b


(or


16




a


) make a relative rotation about the crank pin


8


. For the reasons as have mentioned hereinabove, during this relative rotation between the lower link


9


and the counterweight


16




b


(or


16




a


), these parts


9


and


16




b


(or


16




a


) are suppressed from making the undesirable mutual interference.




Referring to

FIGS. 8A and 8B

, particularly

FIG. 8B

, there is shown in detail one unit of the countershaft


4


, which comprises the aligned crank journals


15




a


and


15




b


, the paired crank webs


14




a


and


14




b


and the crank pin


8


.




As is easily seen from

FIG. 8A

which is a sectional view taken along the line VIIIA—VIIIA of

FIG. 8B

, the recess


17




b


or


17




a


extends in a direction “x” perpendicular to the axis of the crankshaft


4


. The upper wall of the recess


17




b


or


17




a


is smoothly curved upward and the lower wall of the same comprises two slightly inclined straight walls which are joined at the radially innermost end “RIE”. As shown, the recess


17




b


or


17




a


is shaped generally like a butterfly. That is, the recess


17




b


or


17




a


is so shaped that with increase of distance from a middle portion where the end “RIE” is provided, the width of the recess


17




b


or


17




a


gradually increases.




In the following, other advantages possessed by the above-mentioned crank mechanism


100


of the first embodiment will be described.




Due to provision of the recesses


17




a


and


17




b


in the mutually facing surfaces of the crank webs


14




a


and


14




b


, the first and second forked portions


21


and


22


of the lower link


9


can be enlarged in size, as is seen from FIG.


7


. More specifically, the first and second forked portions


21


and


22


and the corresponding first and second connecting pins


7


and


10


can be increased in axial direction. This means that the bearing capacity of the first and second connecting pins


7


and


10


of such first and second forked portions


21


and


22


is increased. Furthermore, due to provision of the recesses


17




a


and


17




b


, each counterweight


16




a


or


16




b


can have a desirable thickness or desirable moment of inertia at will.




The crank mechanism


100


can be constructed compact in size. That is, as is seen from

FIG. 1

, the first connecting pin


7


is positioned at an opposite side with respect to the second connecting pin


10


. This means that the lower link


9


functions to enlarge a displacement of the crank pin


8


which is transmitted to the first connecting pin


7


. That is, the following inequality is established:








L/


2


r


>1  (1)






wherein:




L: stroke of piston


3






r: revolution radius of crank pin


8






Thus, enlarged stroke of the piston


3


is obtained even if the crank mechanism


100


is made compact in size. For achieving this inequality, the distance between the crank pin


8


and the second connecting pin


10


is made small, and thus, the radius R


1


of the first imaginary circle C


1


becomes small. This is advantageous for avoiding interference of the lower link


9


with the projected inner surfaces


19




a


and


19




b


of the counterweights


16




a


and


16




b.






Due to the unique shape of the recesses


17




b


and


17




a


(see

FIG. 8A

) of the counterweights


16




a


and


16




b


, split molds for casting the crankshaft


4


can be easily released from the product upon completion of casting. That is, upon completion of casting, the split molds can be moved in the directions of “x”.




Referring to

FIG. 9

, there is shown an essential portion of a crank mechanism


200


of a second embodiment of the present invention.




Since this embodiment


200


is similar to the above-mentioned first embodiment


100


, detailed explanation will be directed to only parts which are different from those of the first embodiment


100


.




As is seen from

FIG. 9

, in this second embodiment


200


, the axial dimension (or thickness) of each of the second and first forked portions


22


and


21


of the lower link


9


is equal to that of the major central portion of the lower link


9


, and the distance between the projected inner surfaces


19




a


and


19




b


of the paired counterweights


16




a


and


16




b


is smaller than that between the mutually facing surfaces


14




a


′ and


14




b


′ of the crank webs


14




a


and


14




b


, as shown.




Of course, also in the second embodiment


200


, the dimensional relation between the radius R


1


and the radius R


2


is the same as that in the first embodiment


100


. Thus, the first and second forked portions


21


and


22


of the lower link


9


are suppressed from interfering with the paired counterweights


16




a


and


16




b


upon swinging of the lower link


9


about the crank pin


8


.




Referring to

FIGS. 10 and 11

, there is shown a crank mechanism


300


of a third embodiment of the present invention.




As is seen from

FIG. 11

, in this third embodiment, the axial dimension (or thickness) of each of the second and first forked portions


22


and


21


of the lower link


9


is equal to that of the major central portion of the lower link


9


and slightly smaller than the distance between the projected inner surfaces


19




a


and


19




b


of the counterweights


16




a


and


16




b


. As shown, each of the second and first connecting pins


10


and


7


incorporated with the second and first forked portions


22


and


21


has a length smaller than the distance between the mutually facing bottom surfaces of the recesses


17




a


and


17




b


. However, each connecting pin


10


or


7


has axially opposed ends projected from the support arms


22




a


and


22




b


(or,


21




a


and


21




b


). The projected ends are equipped with respective snap rings


31




a


and


31




b


for holding the connecting pin


10


or


7


in position.




As is shown in

FIG. 11

, in this third embodiment, the radius R


1


of the first imaginary circle C


1


represents a distance between the axis of the crank pin


8


and a radially outermost end of the snap ring


31




a


or


31




b


. Of course, the radius R


1


is determined smaller than the radius R


2


of the second imaginary circle C


2


which represents the distance the axis of the crank pin


8


and the radially innermost end “RIE” of each of the projected inner surfaces


19




a


and


19




b


, as shown.




Accordingly, as is seen from

FIGS. 10 and 11

, the first and second forked portions


21


and


22


are suppressed from interfering with the paired counterweights


16




a


and


16




b


upon swinging of the lower link


9


about the crank pin


8


even though the forked portions


21


and


22


carry the projected connecting pins


7


and


10


. Usage of the snap rings


31




a


and


31




b


facilitates a work for assembling the link mechanism.




In the following, a center of gravity of the lower link


9


, which should be established when the crank mechanism is assembled, will be described with reference to

FIGS. 12A and 12B

.

FIG. 12A

shows the lower link


9


in a naked state. In this naked state, the lower link


9


has a center of gravity at point G


1


. As shown, the center of gravity G


1


is positioned away from the axis


8




a


of the crank pin


8


by a distance Δ1 in a direction opposite to the first and second forked portions


21


and


22


with respect to the crank pin


8


.

FIG. 12B

shows the lower link


9


in an assembled state wherein the upper link


6


and the control link


11


are pivotally connected to the first and second forked portions


21


and


22


of the lower link


9


through the first and second connecting pins


7


and


10


in the above-mentioned manner. That is, in this assembled state, the center of gravity of the lower link


6


is shifted to point G


2


because equivalent mass of the lower end of the upper link


6


, equivalent mass of the upper end of the control link


11


and mass of the first and second connecting pins


7


and


10


are all added to a mass of the lower link


9


. As shown, in the assembled state, the center of gravity G


2


is positioned away from the axis


8




a


of the crank pin


8


by a distance Δ2. In the present invention, the distance Δ2 is determined smaller than the distance Δ1. For achieving an ideal swinging of the lower link


9


about the crank pin


8


, the center of gravity G


2


is to be placed on the axis


8




a


of the crank pin


8


. In this case, high frequency vibration caused by the swinging of the lower link


9


is effectively damped.




Referring to

FIG. 13

, there is shown a crank mechanism


400


of a fourth embodiment of the present invention.




As is seen from this drawing, the lower link


9


′ employed in this fourth embodiment


400


is different in shape from the lower link


9


used in the above-mentioned first, second and third embodiments


100


,


200


and


300


. That is, the lower link


9


′ swingably disposed on the crank pin


8


comprises a first forked portion


21


to which a lower end of the upper link


6


is pivotally connected through the first connecting pin


7


and a second forked portion


22


to which an upper end of the control link


11


is pivotally connected through the second connecting pin


10


. However, the second forked portion


22


is formed on a leading end of an arm


9


′a extending from a major portion of the lower link


9


′. This unique shape of the lower link


9


′ is thought out by taking a load balance between the first and second forked portions


21


and


21


into consideration. That is, as is shown in the drawing, if a distance between the axis of the crank pin


8


and the axis of the second connecting pin


10


on the second forked portion


22


is set longer than that between the axis of the crank pin


8


and the axis of the first connecting pin


7


on the first forked portion


21


, a load applied to the second connecting pin


10


becomes smaller than that applied to the first connecting pin


7


. Thus, in this case, the size, more specifically, the axial dimension of the second forked portion


22


can be reduced. This means that, as will be understood from

FIG. 11

, the second forked portion


22


(illustrated by broke lines) is arranged within the clearance defined between the projected inner surfaces


19




a


and


19




b


of the counterweights


16




a


and


16




b.






Accordingly, as is seen from

FIGS. 13 and 11

, the first and second forked portions


21


and


22


are suppressed from interfering with the paired counterweights


16




a


and


16




b


upon swinging of the lower link


9


′ about the crank pin


8


even though the second forked portion


22


extends radially beyond the circle C


2


which is described by the radially innermost end “RIE” of the projected inner surface


19




a


or


19




b.






In

FIG. 13

, the radius R


1


of the first imaginary circle Cl represents the distance between the axis of the crank pin


8


and the radially outermost end “ROE” of the first forked portion


21


, the radius R


2


of the second imaginary circle C


2


represents the distance between the axis of the crank pin


8


and the radially innermost end “RIE” of the projected inner surface


19




a


or


19




b


. Denoted by reference C


3


is a third imaginary circle which would be described by a radially outermost end of the second of the second forked portion


22


if the lower link


9


′ turns about the axis of the crank pin


8


. That is, a radius R


3


of the third imaginary circle C


3


represents the distance between the axis of the crank pin


8


and the radially outermost end of the second forked portion


22


. As shown, the third imaginary circle C


3


is larger than the second imaginary circle C


2


, and the second imaginary circle C


2


is larger than the first imaginary circle Cl in the fourth embodiment


400


.




The above-mentioned four embodiments


100


,


200


,


300


and


400


are described as being incorporated with a link mechanism of a so-called double-link type including only the upper link


6


and the control link


11


. However, if desired, the present invention is applicable to a link mechanism of a multi-link type including at least three links.





FIG. 14

shows schematically a link mechanism of multi-link type to which the invention is applicable. In this mechanism, a first link


31


extends from the piston pin


5


of the piston


3


. The first link


31


is provided with first and second connecting portions


35


and


36


. A second link


32


extends from the first connecting portion


35


to the crank pin


8


of the crankshaft


4


. A third link


33


extends from the second connecting portion


36


to a swingably supporting portion


34


of the engine. In this link mechanism, three links


31


,


32


and


33


are employed. Small circles shown in this drawing represent pivotal structures incorporated with the links


31


,


32


and


33


.





FIG. 15

shows schematically another link mechanism of multi-link type to which the invention is also applicable. In this mechanism, a first link


41


extends from the piston pin


5


of the piston


3


. A second link


42


is swingably supported at one portion


44


by the engine. The second link


42


link


42


is provided with first and second connecting portions


45


and


46


. The first portion


45


is connected to the other end of the first link


41


. A third link


43


extends from the second connecting portion


46


to the crank pin


8


of the crankshaft


4


. Also in this link mechanism, three links


41


,


42


and


43


are employed.




The entire contents of Japanese Patent Application 2000-381435 (filed Dec. 15, 2000) are incorporated herein by reference.




Although the invention has been described above with reference to the embodiments of the invention, the invention is not limited to such embodiments as described above. Various modifications and variations of such embodiments may be carried out by those skilled in the art, in light of the above descriptions.



Claims
  • 1. A crank mechanism of a reciprocating internal combustion engine having a piston, comprising:a crankshaft including paired crank webs with first end portions connected through a crank pin, and paired counterweights integral with second end portions of the paired crank webs, said paired counterweights having projected inner surfaces which protrude toward each other defining a given space therebetween; a link mechanism including a plurality of links between the piston and the crankshaft which are arranged to convert a reciprocating motion of said piston to a rotational motion of the crankshaft, a given one of said links being pivotally connected to other links through link connecting portions and swingably disposed on said crank pin so that upon rotation of said crankshaft, a peripheral portion of said given link passes through said given space, wherein at least one of said link connecting portions is placed within an imaginary circle which would be described as being centered about an axis of said crank pin and having a radius substantially equal to the distance between the radially innermost part of said projected inner surfaces of the paired counterweights and the center of said crank pin.
  • 2. A crank mechanism as claimed in claim 1, in which all of said link connecting portions are placed within said imaginary circle.
  • 3. A crank mechanism as claimed in claim 1, in which said link mechanism comprises:an upper link having one end pivotally connected to said piston; a lower link having first and second link connecting portions, said first link connecting portion being pivotally connected through a first connecting pin to the other end of said upper link, said lower link being said given link; and a control link having one end pivotally connected to said second link connecting portion through a second connecting pin and the other end swingably supported by a base member of the engine.
  • 4. A crank mechanism as claimed in claim 3, in which said lower link is wholly received in said imaginary circle.
  • 5. A crank mechanism as claimed in claim 3, in which said first link connecting portion comprises two spaced support arms by which said first connecting pin is held, the other end of said upper link being pivotally held by said first connecting pin, in which said second link connecting portion comprises two spaced support arms by which said second connecting pin is held, the one end of said control link being pivotally held by said second connecting pin, and in which at least one of said first and second link connecting portions has an axial dimension which is greater than a distance between said projected inner surfaces of the paired counterweights and said at least one of said first and second link connecting portions is placed within said imaginary circle.
  • 6. A crank mechanism as claimed in claim 5, in which said first link connecting portion is placed within said imaginary circle, and in which said second link connecting portion has an axial dimension which is smaller than the distance between said projected inner surfaces of the paired counterweights and extends across said imaginary circle.
  • 7. A crank mechanism as claimed in claim 6, in which said first link connecting portion has an axial dimension which is greater than a thickness of a major central portion of the lower link where said crank pin passes.
  • 8. A crank mechanism as claimed in claim 3, in which at least one of said first and second connecting pins has axially opposed ends projected outward from the corresponding link connecting portion, in which said at least one of said first and second connecting pins is placed within said imaginary circle and in which a peripheral part of said lower link extends across said imaginary circle.
  • 9. A crank mechanism as claimed in claim 8, in which the projected opposed ends of the connecting pin are equipped with snap rings for holding the connecting pin in place.
  • 10. A crank mechanism as claimed in claim 3, in which the other end of said control link is connected to a control mechanism by which the position of said control link is changed thereby to change a top dead center of said piston.
  • 11. A crank mechanism as claimed in claim 3, in which a distance between the axis of crank pin and a first center of gravity of the lower link established when the lower link is assembled with the upper and control links is smaller than a distance between the axis of the crank pin and a second center of gravity established when the lower link is in a naked state.
  • 12. A crank mechanism as claimed in claim 1, in which a distance between the projected inner surfaces of the paired counterweights is smaller than a distance between mutually facing surfaces of the first end portions of the paired crank webs.
  • 13. A crank mechanism as claimed in claim 1, in which the paired crank webs are formed at middle portions thereof with respective recesses which face each other, each recess extending in a direction perpendicular to an axis of said crankshaft.
  • 14. A crank mechanism as claimed in claim 13, in which each of the recesses comprises:a curved upper wall which curves upward; and a lower wall including two inclined straight walls which are joined at said radially innermost part, each straight wall going downward as a distance from said radially innermost part increases.
  • 15. A crank mechanism as claimed in claim 1, in which when a stroke of the piston is denoted by “L” and a revolution radius of the crank pin 8 is denoted by “r”, an inequality “L/2r>1” is established.
  • 16. A crank mechanism of a reciprocating internal combustion engine having a piston, comprising:a crankshaft including paired crank webs with first end portions connected through a crank pin, and paired counterweights integral with second end portions of the paired crank webs, said paired crank webs having mutually facing surfaces which define therebetween a given space; a link mechanism including a plurality of links between the piston and the crankshaft which are arranged to convert a reciprocating motion of said piston to a rotational motion of the crankshaft, a given one of said links being pivotally connected to other links through link connecting portions and swingably disposed on said crank pin so that upon rotation of said crankshaft, a peripheral portion of said given link passes through said given space; and recesses respectively formed in the mutually facing surfaces of said paired crank webs, said recesses being positioned and sized to permit at least one of said link connecting portions to pass therebetween upon swinging of said given link about an axis of said crank pin.
  • 17. A crank mechanism as claimed in claim 16, in which all of said link connecting portions are arranged to pass between said recesses upon swinging of said given link about the axis of said crank pin.
  • 18. A crank mechanism as claimed in claim 17, in which each of the link connecting portions has an axial dimension which is smaller than a length between respective bottom surfaces of said recesses and longer than a length between mutually facing surfaces of the paired counterweights.
  • 19. A crank mechanism as claimed in claim 16, in which another one of said link connecting portions is sized and arranged to pass through a space between mutually facing surfaces of said paired counterweights upon swinging of said given link about the axis of said crank pin.
  • 20. A crank mechanism as claimed in claim 16, in which another one of said link connecting portions is sized and arranged to travel on a traveling way of said paired counterweights upon swinging of said given link about the axis of said crank pin.
Priority Claims (1)
Number Date Country Kind
2000-381435 Dec 2000 JP
US Referenced Citations (6)
Number Name Date Kind
4475495 Lydell Oct 1984 A
4517931 Nelson May 1985 A
4890588 Tillman Jan 1990 A
6202622 Raquiza, Jr. Mar 2001 B1
6352057 Drecq Mar 2002 B1
20010017112 Moteki et al. Aug 2001 A1
Foreign Referenced Citations (1)
Number Date Country
2000-73804 Mar 2000 JP
Non-Patent Literature Citations (3)
Entry
U.S. patent application Ser. No. 09/899,038, Moteki et al., filed Jul. 6, 2001.
U.S. patent application Ser. No. 09/961,240, Moteki, filed Sep. 25, 2001.
Von Christoph Bollig et al. “Kurbeltrieb für variable Verdichtung”, MTZ Motortechnische Zeitschrift 58 (1997), pp. 706-711.