Patent Application
20130092115
This invention relates to a crank trigger distributor assembly and method for sealing the crankcase from leaking vacuum through the distributor installation hole in the intake manifold.
A distributor is a device in the ignition system of an internal combustion engine that routes voltage from an ignition coil to the spark plugs in the correct firing order. Crank trigger distributors are a specialized subset of distributors that are designed for racing engines that use a crankshaft triggered ignition. Their low profile lets them fit in tight quarters and still accurately deliver the sparks required for ignition.
Crank trigger distributors, and distributors in general, have a rotating arm or rotor inside the distributor cap, on top of the distributor shaft, that is insulated from the shaft and the body of the vehicle (ground). The distributor shaft is driven by a gear on the camshaft. The metal part of the rotor typically contacts the central high voltage cable from the coil via the cap. This may be accomplished through a cap having a spring loaded carbon brush or a rotor that has a flat spring that contacts the carbon brush. The metal part of the rotor arm passes close to (but does not touch) the output contacts which connect via high tension leads to the spark plug of each cylinder. As the rotor spins within the distributor, electrical current is able to jump the small gaps created between the rotor arm and the contacts due to the high voltage created by the ignition coil.
Existing crank trigger distributors suffer from various deficiencies. One such deficiency is that crank trigger distributors typically leak vacuum through the distributor installation hole in the intake manifold.
Other such deficiencies involve not being easily adjustable, so that the lower drive gear cannot properly mesh with the cam gear, without the crank trigger distributor being adjusted. This makes it difficult to design distributors that can be adapted to engine blocks or intake manifolds of various manufacturers. Furthermore, existing distributors are not both adjustable while also maintaining the positive seal to control crankcase vacuum.
The deficiencies of current crank trigger distributors is especially significant in automobile or truck racing engines as existing crank trigger distributors do not allow for a proper seal that prevents crankcase leakage when the engine builder is attempting to create a vacuum in the crankcase for increased horsepower. Racing engines require decreasing the pressure within the crankcase and increasing the pressures within the engine cylinder to produce optimum horsepower and performance. Decreasing the pressure within the crankcase allows for engines to deliver more performance for their size and also creates more efficient engines.
Existing distributor systems include U.S. Pat. No. 5,701,875 to Judd, U.S. Pat. No. 4,306,125 to Fox et al., U.S. Pat. No. 4,295,014 to Fox et al., U.S. Pat. No. 4,040,407 to Heine and MSD Ignition, Distributors, “Chevy V8 Crab Cap Distributor.” These patents and publication to MSD Ignition are herein incorporated by reference.
However, none of these existing systems provide a distributor that prevents crankcase leakage, while being adjustable and adaptable to engine blocks or intake manifolds of various manufacturers.
Thus, it is desirable to provide a distributor and method to prevent or minimize crankcase leakage, while being adjustable and adaptable to engine blocks or intake manifolds of various manufacturers.
It is further desirable to provide a sealing assembly and method for making such a sealing assembly.
Accordingly, it is an objective of the present invention to provide a crank trigger distributor assembly and method for sealing the crankcase from leaking vacuum through the distributor installation hole in the intake manifold.
It is another objective of the present invention to provide a crank trigger distributor assembly and method for minimizing and/or preventing crankcase leakage, while being adjustable and adaptable to engine blocks or intake manifolds of various manufacturers.
These and other objectives are achieved by providing a distributor for a crank trigger comprising a distributor stem, a collar located on the distributor stem, and at least one sealing element, the at least one sealing element incorporated within the collar.
The collar may include two mating parts. The distributor may have at least one fastener, the at least one fastener for fastening the two mating parts to one another. In other embodiments, the collar may be made of more than two mating parts or may be made of a single contiguous piece. In certain embodiments, the collar may be threaded.
The collar may be adjustable to different heights along the distributor stem. The distributor stem may include a groove, the at least one sealing element being located within the groove. The at least one sealing element may one of at least an O-ring and a gasket. The at least one sealing element may be made of other such sealing mechanisms known in the art.
In other embodiments, there are additional grooves in the distributor stem. Additional sealing elements may be located with these additional grooves.
The at least one sealing element functions to form a seal between the collar and the distributor stem. The seal may be a vacuum seal that prevents vacuum from leaking out of a crankcase.
The distributor stem has a proximal and distal end, the collar and the at least one sealing element may be located on the distal end of the distributor stem. The distributor stem may be concentric to 0.001 inch. In other embodiments, the distributor stem may be purposely not concentric.
In certain embodiments, the distributor may further have a sealing flange, the sealing flange located at the proximal end of the distributor stem. A stem O-ring may be present on the proximal end of the sealing flange. Furthermore, spacers and/or washers may be located on the proximal end of the distributor stem if required. The spacers and/or washers may be located between the sealing flange and the proximal end of the distributor stem.
The distributor may fit a small or big block Chevrolet crankcase and/or engine. The distributor may be located with the crankcase and may seal the crankcase from leaking vacuum. The distributor may fit other such crankcases and/or engines.
The crankcase may have a distributor installation hole located in the intake manifold, wherein the distributor fits within the distributor installation hole. In other instances, the distributor may fit directly into an engine block.
The distributor stem may have a cap located on the distal end of the distributor stem. The cap may have a round ear, and the cap may have a centerline that is parallel with the distributor stem. The cap may have various distally projecting elements. These distally projecting elements may have spark plug style terminals.
The distributor may further comprise at least one second fastener, the at least one second fastener attaching the adaptor to the cap. The distributor may further comprise a clamp and clamp base, a rotor, various washers, a rotor ring, and a gasket. The gasket may be located at the proximal end of the distributor stem. The distributor may also have various O-rings and fasteners located on the distributor stem.
Other objectives of the invention are achieved by providing a method of assembly of a crank trigger distributor comprising: providing a distributor stem having a proximal end and a distal end; providing at least one sealing element; providing an collar; attaching the collar to the distal end of the distributor stem via at least one fastener; and incorporating the at least one sealing element into the collar, prior to attaching the collar to the distal end of the distributor stem.
The at least one sealing element may be at least one of an O-ring and a gasket. Other such sealing elements in the art may also be used. The method may further involve the step of adjusting the location of the collar along the distal stem to accommodate an intake manifold.
The method may further involve providing a groove the distributor stem and placing the at least one sealing element within the groove. The method may further involve providing a cap located on the distal end of the distributor stem and attaching the cap to a rotor that is located on the distal end of the distributor stem. The rotor and cap may be attached to one another via at least one fastening device.
In other embodiments of the method, the method may further involve steps of attaching a sealing flange to the proximal end of the distributor stem. The method may involve steps of attaching a clamp to the distributor stem via fasteners. The method may involve providing washers, screws, and various O-rings within the distributor assembly. The method may involve adjusting the cap to adjust rotor phasing and/or timing.
Other objectives of the invention are achieved by providing a method for sealing a crankcase with a crank trigger distributor comprising: providing the crankcase, the crankcase having a distributor installation hole; and providing a distributor, the distributor including: a distributor stem, a collar, and at least one sealing element, the at least one sealing element being incorporated into the collar; and inserting the distributor into the distributor installation hole.
The method may further involve the at least one sealing element be one of at least an O-ring and a gasket. Furthermore, other sealing elements and mechanisms known in the art may be used. The at least one sealing element may seal the crankcase from leaking vacuum through the distributor installation hole.
The method may further comprise the step of adjusting the height of the distributor in the distributor installation hole. This step may be done by providing a clamp, the clamp for adjusting the height of the distributor without disturbing the distributor seal. The clamp may be threaded in certain embodiments. The clamp may also be adjustable.
Other objectives of the invention may be achieved by providing an ignition system comprising: a distributor comprising: a distributor stem having a proximal and distal end, and a groove located in the distal end of the distributor stem, a collar, the collar being adjustable to different heights along the distributor stem, and at least one sealing element, the at least one sealing element being located within the grove and incorporated into the collar; a crankcase, the crankcase having a distributor installation hole, the distributor being located within the distributor installation hole; and a clamp, the clamp for adjusting the height of the distributor in the distributor installation hole so that a user can adjust ignition timing of an engine and can maintain a vacuum seal within the crankcase.
The ignition system may have the at least one sealing element be at least one of an O-ring and a gasket. The at least one sealing element allows for a seal to be established between the collar and the distributor stem.
The clamp of ignition system may be threaded and may be adjustable, so that a user can adjust engine rotor phasing without disturbing the distributor seal. The ignition system may further comprise an intake manifold.
Other embodiments of the invention allow for a distributor that is threaded and has an adjustable billet collar that easily adjusts to different intake manifold heights to optimize gear meshing. The collar may have an integrated hold-down.
Other embodiments of the invention allow for the sealing flange to feature an O-ring and gasket used to seal crankcase vacuum regardless of the collar height. Such O-rings may be thick O-rings that can withstand frequent installation and removal.
Other embodiments of the invention allow for adjusting rotor tip phasing without touching the distributor hold-down as the cap itself can be adjusted. Other embodiments allow for the rotor tip not having to be rephrased after removing and reinstalling the distributor. Other embodiments may involve adjusting the cap to adjust rotor phasing and/or timing.
The distributor may be made from metal as well as plastic. The plastic on the distributor, cap, adapter and rotor may be the same high quality plastic used in distributors supplied to top NASCAR teams.
Other embodiments of the invention are directed toward providing a crank trigger kit that has a collar height that may be adjusted to accommodate the majority of intake manifolds. Once installed, the distributor does not have to be loosened and rotated by the traditional hold down to adjust the rotor tip phasing. The distributor is designed to work with crank triggers of various manufacturers.
Other embodiments of the invention involve a distributor with a cap ear centerline (through both screws) that is parallel with the camshaft and the round ear of the shaft is closest to the front of the engine.
Other embodiments of the invention are directed a method of preparing the distributor. The method involves first pressing a gasket onto the sealing flange until the fit is tight. The method then involves installing a fastener, such as a set screw, into the collar, and lubricating the threads of the collar and stem assembly to prevent galling. The method then involves installing the collar onto the stem assembly at its lowest position (closest to the gear). The next step involves tightening the fasteners and leaving the collar loose so that the stem assembly will turn easily within it. Then the method involves sliding the sealing flange/gasket onto the stem assembly.
To install the distributor within the engine, embodiments of the invention may involve orienting the oil pump drive shaft to achieve the desired rotor tip position, and then installing the stem assembly onto the engine. The distributor may or may not engage the cam gear or oil pump drive shaft. Then the method involves determining if any or all of the spacers are required for the collar to seat correctly on the intake manifold. The next step involves removing the distributor, raising the collar to its highest position, installing and lubricating O-rings located on the distributor stem. If required, the method involves sliding the necessary spacers and the sealing flange/gasket onto the stem assembly. Then, the next step involves turning the stem assembly and adjusting the fasteners until the collar is aligned and seated correctly. The next step involves tightening the fasteners so that the parts can turn without galling. Then the next step involves adjusting the stem assembly and adjusting the fastener to achieve optimal meshing of the cam and distributor gears.
Other embodiments may include ignition timing system reluctor and/or sensors selected from a group consisting of magnetic pickup sensors, hall effect sensors, or optical sensors, or a combination thereof. Other sensors known in the art may also be used in the invention. These other embodiments will also utilize the sealing and adjustment features using sealing elements and sealing flanges.
Other objects of the invention and its particular features and advantages will become more apparent from consideration of the following drawings and accompanying detailed description. It should be understood that the detailed description and specific examples, while indicating the preferred embodiment of the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention.
Referring to
Collar 40/50 shown in
At the proximal end of distributor stem 20 of
In other embodiments, other sealing elements such as a gasket, diaphragm seal, and/or other such sealing element may be substituted in place of an O-ring. O-ring 32 provides a stem-to-collar seal for distributor stem 20 to collar 60. Such a stem-to-collar seal prevents leakage of vacuum from the crankcase through the distributor. Moreover, such a stem-to-collar seal works to minimize loss of vacuum. The internal shaft seal keeps the vacuum in the distributor.
At the proximal end of distributor stem 420. 1, collar 470 is shown along with spacers (washers) 472, 474 and gasket sealing element 476. Washers 472, 474 and gasket sealing element 476 may be attached to the proximal end of distributor stem 420 between collar 470. Furthermore, a gear teeth section 475 of the proximal end of distributor stem 420 is also shown.
Also shown in
Also shown is collar 450/455 having two mating parts 450 and 455. Fasteners are shown going through holes 454, 452, 456 and 458 (not shown), that hold the two mating parts 450 and 455 in place. The fasteners as shown are screws, but may be other fasteners known in the art. Distributor 400 also has cap 410, which has various spark plug style terminals.
The distributors of the present invention may work for any brand crank trigger. To use the distributor, a user only needs to adjust the caps position relative to the rotor. The distributor and crank trigger kit of the present invention may fit a small or big block Chevrolet engine. The distributor may fit other such crankcases and/or engines. The collar height is adjustable to accommodate the majority of intake manifolds.
While the invention has been specifically described in connection with certain specific embodiments thereof, it is to be understood that this is by way of illustration and not of limitation and that various changes and modifications in form and details may be made thereto, and the scope of the appended claims should be construed as broadly as the prior art will permit.
The description of the invention is merely exemplary in nature, and thus, variations that do not depart from the gist of the invention are intended to be within the scope of the invention. Such variations are not to be regarded as a departure from the spirit and scope of the invention.
