The present disclosure relates to a technical field of compressor manufacture, and specifically, to a crankshaft for a rotatory compressor, a rotatory compressor and a refrigerating cycle device.
In the related art, in order to guarantee a volumetric efficiency of a rotatory compressor, a gap exists between an inner wall of a cylinder and an outer wall of a piston. However, a compressing mechanism is usually stuck at the smallest gap if an inner radius of the cylinder deforms after assembly or impurities exist in the compressing mechanism, thus causing an abnormal blockage of rotation of the rotatory compressor.
In addition, the piston and an eccentric portion of a crankshaft are supplied with oil relying on an oil hole in the eccentric portion, so problems like a low oil pressure and a poor lubrication performance exist. Meanwhile, a contact area as well as a friction factor between the eccentric portion of the crankshaft and the inner wall of the piston is large, which causes a large input power of the rotatory compressor.
The present disclosure seeks to solve one of the technical problems existing in the related art. Accordingly, a crankshaft for a rotary compressor is provided in the present disclosure, and the crankshaft is able to absorb an abnormal contact force between a piston and the crankshaft or improve a condition of lubrication between the crankshaft and the piston.
A rotary compressor having the above crankshaft is further provided in the present disclosure.
A refrigerating cycle device having the above rotary compressor is further provided in the present disclosure.
The crankshaft for the rotary compressor according to embodiments of a first aspect of the present disclosure includes a body and an eccentric portion. The eccentric portion is fitted over the body and provided with at least one of a flexible structure and an oil pressure surface, in which the flexible structure is configured to deform inwards when subject to an external force in an inward direction, and the oil pressure surface is configured in such a way that in a direction opposite to a rotating direction of a rotating central axis of the crankshaft, a distance between a front end of the oil pressure surface and the central axis of the eccentric portion is smaller than a distance between a tail end of the oil pressure surface and the central axis of the eccentric portion.
For the crankshaft configured for the rotary compressor according to embodiments of the present disclosure, when the eccentric portion is provided with the flexible structure having the above structural features, the problem that a rotary compressor gets stuck due to abnormal contact between the piston and the cylinder can be solved effectively; when the eccentric portion is provided with the oil pressure surface having the above structural features, a high-pressure oil wedge can be formed at a tail portion of the oil cavity by utilizing the rotating centrifugal force from the crankshaft rotating at a high speed, thereby increasing an inlet oil pressure, and improving the environment of lubrication between the eccentric portion and the piston.
According to an example of the present disclosure, the eccentric portion is provided with the flexible structure. The flexible structure has a first end and a second end, the first end of the flexible structure being connected to a first side wall of the eccentric portion and the second end of the flexible structure being spaced apart from the first side wall of the eccentric portion.
According to an example of the present disclosure, the oil pressure surface is formed on a second side wall, opposite to the second end of the flexible structure, of the eccentric portion.
According to an example of the present disclosure, the oil pressure surface is formed to be a smooth curved surface or a combination of a curved surface and a flat surface.
According to an example of the present disclosure, the flexible structure and the central axis of the eccentric portion are located at a same side of a central axis of the body.
According to an example of the present disclosure, the first end and the second end of the flexible structure are located at two sides of a reference plane respectively, and the reference plane is a plane formed by the central axis of the eccentric portion and the central axis of the body.
According to an example of the present disclosure, a distance d2 between the farthest point from the central axis of the eccentric portion, among intersection points of the flexible structure and the reference plane, and the central axis of the eccentric portion satisfies: d2≧R0, wherein R0 is an outer radius of the eccentric portion.
According to an example of the present disclosure, the eccentric portion is provided with the flexible structure. The flexible structure has a first end and a second end, both the first end and the second end of the flexible structure being connected to a side wall of the eccentric portion and other portions of the flexible structure except the first end and the second end being spaced apart from the side wall of the eccentric portion.
According to an example of the present disclosure, the eccentric portion is provided with the oil pressure surface, and two ends of the oil pressure surface in an axial direction of the eccentric portion are adjacent to two end faces of the eccentric portion respectively.
According to an example of the present disclosure, the two ends of the oil pressure surface adjoin the respective end faces of the eccentric portion directly.
According to an example of the present disclosure, the eccentric portion is provided with the oil pressure surface, and a communicating oil hole communicated with a central oil hole of the body is formed in the oil pressure surface.
The rotary compressor according to embodiments of a second aspect of the present disclosure includes a casing; a compressing mechanism disposed in the casing and having a working chamber; and a crankshaft for a rotary compressor according to embodiments of the first aspect of the present disclosure, in which an end of the crankshaft goes through the compressing mechanism, and the eccentric portion of the crankshaft is located in the working chamber.
For the rotary compressor according to embodiments of the present disclosure, by providing the crankshaft for the rotary compressor according to embodiments of the first aspect mentioned above, the overall performance of the rotary compressor is improved.
The refrigerating cycle device according to embodiments of a third aspect of the present disclosure includes the rotary compressor according to embodiments of the second aspect of the present disclosure.
For the refrigerating cycle device according to embodiments of the present disclosure, by providing the rotary compressor according to embodiments of the second aspect mentioned above, the overall performance of the refrigerating cycle device is improved.
Additional aspects and advantages of the present disclosure will be given in part in the following descriptions, become apparent in part from the following descriptions, or be learned from the practice of the present disclosure.
These and other aspects and advantages of embodiments of the present disclosure will become apparent and more readily appreciated from the following descriptions made with reference to the drawings, in which:
1000: rotary compressor;
100: casing;
200: compressing mechanism; 201: main bearing; 202: cylinder; 203: auxiliary bearing; 204: sliding vane; 205: piston;
300: crankshaft; 1: body; 2: eccentric portion; 2a: corresponding end face;
21: flexible structure; 211: first end; 212: second end;
22: oil pressure surface; 22a: first segment; 22b: second segment; 22c: two ends; 221: front end; 222: tail end;
23: communicating oil hole; 3: oil cavity; 3a: wedge shaped space.
Embodiments of the present disclosure will be described in detail in the following. Examples of the embodiments are shown in the drawings, and the same or similar elements and the elements having same or similar functions are denoted by like reference numerals throughout the descriptions. The embodiments described with reference to the drawings are illustrative, which is only used to explain the present disclosure and shouldn't be construed to limit the present disclosure.
Various embodiments and examples are provided in the following description to implement different structures of the present disclosure. In order to simplify the present disclosure, certain elements and settings will be described. However, these elements and settings are only by way of example and are not intended to limit the present disclosure. In addition, reference numerals may be repeated in different examples in the present disclosure. This repeating is for the purpose of simplification and clarity and does not refer to relations between different embodiments and/or settings. Furthermore, examples of different processes and materials are provided in the present disclosure. However, it would be appreciated by those skilled in the art that other processes and/or materials may be also applied.
A crankshaft 300 for a rotary compressor 1000 according to embodiments of a first aspect of the present disclosure is described in the following with reference to
Specifically, the rotary compressor 1000 may further include a casing 100 and a compressing mechanism 200, and as shown in
The crankshaft 300 for the rotary compressor 1000 according to embodiments of the first aspect of the present disclosure includes a body 1 and an eccentric portion 2. Specifically, with reference to
With reference to
Specifically, as shown in
The flexible structure 21 is configured to deform inwards (facing towards a central axis direction of the body 1) when subject to an external force in an inward direction. For example, in the example shown in
Therefore, when the eccentric portion 2 is provided with the flexible structure 21 having the structural features mentioned above, if abnormal conditions occur, such as introduction of impurities into the compressing mechanism 200, bulges formation due to the deformation of the inner circumferential surface of the cylinder 202, or the size of the parts processed out of tolerance, the flexible structure 21 is able to deform inwards so as to absorb the contact force generated by the metallic contact between the piston 205 and the inner circumferential surface of the cylinder 202, that is, the contact force, caused by a too small gap and the abnormal contact between the piston 205 and the cylinder 202, can be absorbed by the deformation of the flexible structure 21, which ensures a normal operation of the rotary compressor 1000 and prevents the problem of being stuck during the operation.
As shown in
When the eccentric portion 2 is provided with the oil pressure surface 22 having the structural features mentioned above, as an oil cavity 3 defined by the oil pressure surface 22 and the piston 205 converges gradually along the direction (for example the direction indicated by the arrow line R2 in
In addition, as the eccentric portion 2 is provided with at least one of the flexible structure 21 and the oil pressure surface 22, an outer circumferential surface of the eccentric portion 2 may be formed in a non-circular shape, for example the case shown in
For the rotary compressor 1000 in which carbon dioxide serves as a refrigerant, when a test is performed under the Chinese national standard performance condition, the refrigerating capacity of the rotary compressor 1000 mounted with the crankshaft 300 in the prior art (i.e. the eccentric portion 2 is formed in a complete cylindrical shape) is 6297 W, the corresponding input power of the electric motor is 1623 W, and the coefficient of performance (COP) is 3.88, but the refrigerating capacity of the rotary compressor 1000 mounted with the crankshaft 300 according to embodiments of the present disclosure (for example the eccentric portion 2 has the flexible structure 21 and the oil pressure surface 22) is 6523 W, the corresponding input power of the electric motor is 1598 W, and the coefficient of performance (COP) is 4.08. Thus, by contrast, the refrigerating capacity of the rotary compressor 1000 mounted with the crankshaft 300 according to embodiments of the present disclosure is improved by 1.62%, the input power of the electric motor is reduced by 1.57%, and the coefficient of performance (COP) is improved by 5.21%.
With the crankshaft 300 for the rotary compressor 1000 according to embodiments of the present disclosure, when the eccentric portion 2 is provided with the flexible structure 21 having the above structural features, it is possible to effectively solve the problem that the rotary compressor 1000 gets stuck by the abnormal contact between the piston 205 and the cylinder 202 due to a small gap between an air suction side and an air discharge side of the compressing mechanism 200 or existence of impurities in the volume cavity of the compressing mechanism 200. When the eccentric portion 2 is provided with the oil pressure surface 22 having the above structural features, the oil cavity 3 between the piston 205 and the eccentric portion 2 has an gradually decreasing volume along the direction opposite to the rotating direction of the crankshaft 300, such that a high-pressure oil wedge space can be formed at a tail portion of the oil cavity 3 by utilizing the rotating centrifugal force from the high-speed rotation of the crankshaft 300 effectively, thereby increasing the inlet oil pressure, and improving the environment of lubrication between the eccentric portion 2 and the piston 205.
The crankshaft 300 for the rotary compressor 1000 according to a plurality of embodiments of the present disclosure is described in the following with reference to
With reference to
Further, with reference to
With reference to
With reference to
Further, with reference to
With reference to
Specifically, as shown in
As shown in
As shown in
As shown in
As shown in
With reference to
For the rotary compressor 1000 according to embodiments of the present disclosure, by providing the crankshaft 300 for the rotary compressor 1000 according to embodiments of the above first aspect, the refrigerating capacity of the rotary compressor 1000 is improved, the input power of the electric motor of the rotary compressor 1000 is reduced, and the coefficient of performance of the rotary compressor 1000 is improved.
A refrigerating cycle device (not shown in the figures) according to embodiments of a third aspect of the present disclosure includes the rotary compressor 1000 according to embodiments of the second aspect of the present disclosure. Specifically, the refrigerating cycle device may further include a condenser (not shown in the figures), an expansion mechanism (not shown in the figures), an evaporator (not shown in the figures) and etc., in which both the rotary compressor 1000 and the expansion mechanism are connected with the condenser, and the evaporator is connected with the expansion mechanism. Other configurations and operations of the refrigerating cycle device according to embodiments of the present disclosure are well known to those ordinarily skilled in the art, which will not be described in detail herein.
For the refrigerating cycle device according to embodiments of the present disclosure, by providing the rotary compressor 1000 according to embodiments of the second aspect mentioned above, the overall performance of the refrigerating cycle device is improved.
In the specification, it should be understood that terms such as “center”, “longitudinal ”, “lateral”, “length”, “width”, “depth”, “up”, “down”, “front”, “rear”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom”, “inner”, “outer”, “clockwise”, “counterclockwise”, “axial direction”, “radial direction”, “circumferential direction” should be construed to refer to the orientation as then described or as shown in the drawings under discussion. These relative terms are for convenience of description and do not require that the present disclosure be constructed or operated in a particular orientation, so shall not be construed to limit the present disclosure.
In addition, terms such as “first” and “second” are used herein for purposes of description and are not intended to indicate or imply relative importance or significance or to imply the number of indicated technical features. Thus, the feature defined with “first” and “second” may comprise one or more of this feature. In the description of the present disclosure, “a plurality of” means two or more than two, unless specified otherwise.
In the present disclosure, unless specified or limited otherwise, the terms “mounted,” “connected,” “coupled,” “fixed” should be understood broadly, and may be, for example, fixed connections, detachable connections, or integral connections; may also be direct connections or indirect connections via intervening structures; may also be inner communications or interaction relationships of two elements, which can be understood by those skilled in the art according to specific situations.
In the present disclosure, unless specified or limited otherwise, a structure in which a first feature is “on” or “below” a second feature may include an embodiment in which the first feature is in direct contact with the second feature, and may also include an embodiment in which the first feature and the second feature are not in direct contact with each other, but are contacted via an additional feature formed therebetween. Furthermore, a first feature “on,” “above,” or “on top of” a second feature may include an embodiment in which the first feature is right or obliquely “on,” “above,” or “on top of” the second feature, or just means that the first feature is at a height higher than that of the second feature; while a first feature “below,” “under,” or “on bottom of” a second feature may include an embodiment in which the first feature is right or obliquely “below,” “under,” or “on bottom of” the second feature, or just means that the first feature is at a height lower than that of the second feature.
Reference throughout this specification to “an embodiment,” “some embodiments,” “an example,” “a specific example,” or “some examples,” means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present disclosure. In the present specification, the illustrative statement of the terms above is not necessarily referring to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics may be combined in any suitable manner in one or more embodiments or examples. In addition, the different embodiments or examples as well as the features in the different embodiments or examples described in the specification can be combined or united by those skilled in the related art in the absence of contradictory circumstances.
Although embodiments of the present disclosure have been shown and described, it would be appreciated by those skilled in the art that changes, alternatives, variation and modifications can be made in the embodiments without departing from spirit and principles of the present disclosure, and the scope of the present disclosure is limited by the claims and its equivalents.
The present application is a national phase entry under 35 USC §371 of International Application PCT/CN2015/078608, filed May 8, 2015, the entire disclosure of which is incorporated herein by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/CN2015/078608 | 5/8/2015 | WO | 00 |