Crash gate panel and components

Abstract

A barrier for use with a gate assembly includes a quadrilateral frame comprising top and bottom horizontal members and first and second vertical members, a horizontal gate beam extending longitudinally from a buttress end to a latch end, the gate beam constructed of a W-beam having a web oriented horizontally and extending laterally between first and second flanges, a first stop connected to the buttress end and extending perpendicular to the first and second flanges, a first latch connected to the latch end, the first latch forming a hook comprising a shank extending longitudinally from the latch end, a point located opposite the shank, a gap between the point and the shank, and an opening between the point and the latch end, and the gate beam connected to the frame between the top and bottom horizontal members.

Description

BACKGROUND

This section provides background information to facilitate a better understanding of the various aspects of the disclosure. It should be understood that the statements in this section of this document are to be read in this light, and not as admissions of prior art.

Vehicle barrier systems are utilized to guard against access to protected areas. In particular, the systems are provided to stop motor vehicles, such as trucks, from being intentionally driven into certain areas for nefarious purposes. At least one agency of the United States Government has provided standards to certify barriers for use.

SUMMARY

An exemplary barrier for use with a gate assembly to close a gate passage includes a quadrilateral frame comprising top and bottom horizontal members and first and second vertical members, a horizontal gate beam extending longitudinally from a buttress end to a latch end, the gate beam constructed of a W-beam having a web oriented horizontally and extending laterally between first and second flanges, a first stop connected to the buttress end and extending perpendicular to the first and second flanges and outside of the first and second flanges relative to the web, a first latch connected to the latch end, the first latch forming a hook comprising a shank extending longitudinally from the latch end, a point located opposite the shank, a gap between the point and the shank, and an opening between the point and the latch end, and the gate beam connected to the frame between the top and bottom horizontal members.

a W-beam extending longitudinally from a buttress end to a latch end and a web oriented, in use, horizontally and extending laterally between first and second flanges, a first stop connected to the buttress end with a first lateral portion extending perpendicular to the first and second flanges and extending outside of the first and second flanges relative to the web, and a first latch connected to the latch end, the first latch forming a first hook comprising a first shank extending longitudinally from the latch end, a point located opposite the first shank, a gap between the point and the first shank, and an opening between the point and the latch end.

This summary is provided to introduce a selection of concepts that are further described below in the detailed description. This summary is not intended to identify key or essential features of the claimed subject matter, nor is it intended to be used as an aid in limiting the scope of claimed subject matter.

BRIEF DESCRIPTION OF THE DRAWINGS

The disclosure is best understood from the following detailed description when read with the accompanying figures. It is emphasized that, in accordance with standard practice in the industry, various features are not drawn to scale. In fact, the dimensions of various features may be arbitrarily increased or reduced for clarity of discussion.

FIG. 1 is a plan view of an exemplary anti-ram crash gate according to one or more aspects of the disclosure.

FIG. 2 is an elevation view of an exemplary anti-ram crash gate according to one or more aspects of the disclosure.

FIG. 3 is a side elevation view of an exemplary anti-ram crash gate according to one or more aspects of the disclosure.

FIG. 4 is an elevation view of an exemplary barrier portion of an anti-ram crash gate according to one or more aspects of the disclosure.

FIG. 5 is a plan view of an exemplary barrier portion of an anti-ram crash gate according to one or more aspects of the disclosure.

FIG. 6 is an elevation view of an exemplary panel of a barrier of an anti-ram crash gate according to one or more aspects of the disclosure.

FIG. 7 is a top view of an exemplary center gate beam of a barrier of an anti-ram crash gate according to one or more aspects of the disclosure.

FIG. 8 is a front view of an exemplary center gate beam of a barrier of an anti-ram crash gate according to one or more aspects of the disclosure.

FIG. 9 is a plan view of an exemplary portion of a track of an anti-ram crash gate according to one or more aspects of the disclosure.

FIG. 10 is a sectional view of the track along the line I-I of FIG. 9.

FIG. 11 is a plan view of an exemplary latch post assembly of an anti-ram crash gate according to one or more aspects of the disclosure.

FIG. 12 is an elevation view of an exemplary latch post assembly of an anti-ram crash gate according to one or more aspects of the disclosure.

FIG. 13 is a plan view of an exemplary buttress post assembly of an anti-ram crash gate according to one or more aspects of the disclosure.

FIG. 14 is an elevation view of an exemplary buttress post assembly of an anti-ram crash gate according to one or more aspects of the disclosure.

FIG. 15 is a side elevation view of an exemplary buttress post assembly of an anti-ram crash gate according to one or more aspects of the disclosure.

FIG. 16 is an exploded view of a roller section of the buttress post assembly of FIG. 15.

DETAILED DESCRIPTION

It is to be understood that the following disclosure provides many different embodiments, or examples, for implementing different features of various embodiments. Specific examples of components and arrangements are described below to simplify the disclosure. These are, of course, merely examples and are not intended to be limiting. In addition, the disclosure may repeat reference numerals and/or letters in the various examples. This repetition is for the purpose of simplicity and clarity and does not in itself dictate a relationship between the various embodiments and/or configurations discussed.

FIGS. 1 and 2 illustrate an exemplary anti-ram crash gate assembly 10 according to one or more aspects of the disclosure described with additional reference to FIGS. 1-16. Crash gate assembly 10 includes a barrier 12 (i.e., gate) that in the closed position extends between a buttress post assembly 14 and a latch post assembly 16. Buttress post assembly 14 and latch post assembly 16 are positioned on opposite sides of a roadway 20, e.g., paved or unpaved path for motor vehicles, also referred to as an entry port. Barrier 12 can be moved laterally to the right in FIGS. 1 and 2, for example along a track 18, to the open position permitting passage across the roadway 20 between the buttress and latch post assemblies. Track 18, if utilized, may extend to latch post assembly 16.

In the closed position, crash gate assembly 10 is an anti-ram crash barrier configured to stop the penetration of a motor vehicle 22 that crashes into barrier 12. Barrier 12 should fully stop an impacting vehicle within a desired penetration distance. United States federal agencies (e.g., the U.S. Department of Defense (DOD) and the Department of State (DOS)) have developed test standards using crash tests to quantify, verify, and certify barrier performance. Such test methods were initially published by the U.S. Dept. of State in 1985 as SD-STD-02.01, which was revised in 2003 as SD-STD-02.01 Revision A, and which was replaced in 2009 with ASTM F2656-07 (Standard Test Method for Vehicle Crash Testing of Perimeter Barriers). Embodiments of the disclosed crash gate assembly 10 are configured to be crash-rated by certifying agencies such as DOD, DOS, ASTM and British Standards (BSI) and/or engineered to meet certifying agency standards. Vehicle barriers are tested by crashing a motor vehicle from a perpendicular direction into the barrier. The vehicle barrier is rated based on the test vehicles weight, the speed of impact, and the penetration of the vehicle (e.g., the cargo bed) beyond the pre-impact inside edge of the barrier. For example, a “K” or “M” designates a medium duty vehicle with a gross weight of 15,000 pounds (6810 kg). The speed ratings include K4/M30 for traveling at 28.0 to 37.9 miles per hour (mph), K8/M40 traveling at 38.0 to 46.9 mph, and K12/M50 traveling at 47.0 mph and above. The penetration ratings include P1 for less than or equal to 1 meter (3.3 ft.), P2 for 1.10 to 7 m (3.31 to 23.0 ft.), P3 for 7.01 to 30 m (23.1 to 98.4 ft.), and P4 for 30 m (98 ft.) or greater. For example, an M50-P1 crash barrier is designed to stop a medium duty truck traveling 50 mph with a penetration distance of 3.3 feet or less. Exemplary embodiments are configured to meet M50 ratings with a penetration rating of P3 or greater.

In FIG. 1, crash gate assembly 10 is positioned between a protected side 24 and motor vehicle 22 approaching from attack side 26. In accordance with aspects of the disclosure, gate assembly 10 is configured to achieve a crash-rating. According to some embodiments, gate assembly 10 is configured to achieve a crash-rating of M50-P1. An exemplary embodiment is configured to achieve a crash-rating of M50-P2.

Buttress and latch post assemblies 14, 16 are each set-in concrete foundations 28 that extend below grade level 30. Roadway 20, which is blocked by closed barrier 12, extends a length 32 between the buttress and latch post assemblies. In the non-limiting examples illustrated in FIGS. 1 and 2, length 32 is for example about 28 feet and the buttress and latch post assemblies 14, 16 are each set-in concrete foundations 28 that have a depth (thickness) below grade level 30 of about two feet. Concrete foundations 28 may be shallow or deep foundations. A shallow foundation may have a depth of about thirty inches or less below grade. According to aspects of the system, concrete foundation 28 may extend about twenty inches or less below grade. According to aspects of the system, foundation 28 may extend about twelve inches or less below grade.

FIGS. 3 to 6 illustrate an example of a barrier 12. In the illustrated example, barrier 12 is a substantially rectangular structure (i.e., frame 40) including a horizontal gate beam 34 that extends from a buttress end 36 to a 38 and is located proximate to the center of gate frame 40. In a non-limiting example, gate beam 34 is a wide flange beam, for example a W6×25 beam (i.e., 6 inches deep with a weight of 25 lbs/ft.). Gate beam 34 has a web 102 that is oriented horizontally, in use with the gate, a web 102 extends laterally between a first flange 104 and a second flange 104. Gate frame 40 is defined along the top and bottom sides by top and bottom horizontal members 41, 43, and on the vertical sides by first and second vertical members 42, 44. As illustrated for example in FIG. 4, top horizontal member 41 is longer than bottom horizontal member 43. First and second vertical member 42, 44 are shown connected to gate beam 34 on the attack side of gate beam 34 proximate to buttress end 36 and latch end 38. For example, frame 40 is positioned along the first flange of the gate beam. Gate frame 40 may further include vertical members 46 spaced apart along the span of gate frame 40 and connected on their ends to top and bottom horizontal members 41, 43. Gate frame 40 is a structural frame constructed for example with steel tubing. In an embodiment, horizontal members 41, 43 and vertical members 42, 44, 46 are constructed of 3-inch-by-4-inch, 11-gauge steel tubing.

In an exemplary embodiment, gate frame 40 includes a panel 48 shown in isolation in FIG. 6. The illustrated panels 48 are formed of spaced apart vertical pickets 50 connected to top and bottom rails 52, 54, which are connected with gate frame 40, for example between adjacent vertical members 42, 44, 46, as illustrated in FIG. 4. Vertical pickets 50 are constructed, for example, of about 0.5-inch metal pickets spaced apart about four inches on center. In an exemplary embodiment, gate frame 40 extends about thirty-feet horizontally, for example for a twenty-eight-foot roadway, and panel 48 extends vertically about four-feet between top and bottom horizontal members 41, 43 and extends horizontally about seven-feet between adjacent vertical pickets 42, 44, 46.

FIGS. 7 and 8, described with additional reference in particular to FIGS. 1-5, illustrate an exemplary center gate beam 34. A stop mechanism 56, for example a metal plate, is connected, e.g., welded, to gate beam 34 at buttress end 36. In the illustrated example, stop mechanism comprises two spaced apart stop plates 58, for example T-shaped, to contact buttress post assembly 14 when barrier 12 is in the closed position (see, e.g., FIG. 2). The stop mechanism includes a lateral portion 158 and a tongue 160. Tongue 160 is disposed between the flanges 104, 106 and extends toward the latch end. The lateral portion 158 provides a shoulder 162 at buttress end 36. As illustrated in FIG. 5, a vertical member 42 of the gate frame is located at shoulder 162. T-shaped buttress end 36 is larger than barrier passage 94. In at least one embodiment, stop plates 58 are constructed of a one-inch steel plate.

A latch 60 is connected at latch end 38 of gate beam 34 and includes a first latch member 62 to operationally connect with a second latch member 64 at latch post assembly 16 (see, e.g., FIG. 1). In the non-limiting examples, first latch element 62 comprises a hook and second latch member 64 is a pin. In the example of FIG. 8, two latches 60 formed of two metal plates are spaced apart and connected to gate beam 34. Each of the latches 60 is connected to latch end 38. Each latch 60 forms a hook and includes a shank 108 extending longitudinally from latch end 38 and away from buttress end 36, a point 110 opposite from the shank, a gap 112 between the shank and the point, and an opening 114 into the gap between the point and the latch end. The shank 108 extends outside of first flange 104 and forms a shoulder 118 at latch end 38.

Each latch 60 may include a tongue that is positioned on the web between the first and the second flanges. For example, the top latch having a tongue located on the top side of the web and the bottom latch having a tongue located on the bottom side of the web.

Referring back to FIGS. 2-4, barrier 12 may include rollers 66, e.g., wheels, along the bottom side to move the barrier along track 18. FIGS. 9 and 10 illustrate an example of track 18. Track 18 may include angle iron 68 connected, for example by welds 70, to a base plate 72 to form a peak 74 that may be disposed in the groove in rollers 66.

FIGS. 11 and 12 illustrate an example of a latch post assembly 16 according to aspects of the disclosure described with reference to FIGS. 1-6. Latch post assembly 16 includes a pair of vertical latch posts 76 that are spaced apart to form a gap 75 into which at least first latch member 62, connected to latch end 38 of barrier 12 and gate beam 34, can be disposed to connect with second latch member 64 of latch post assembly 16. In the illustrated example, second latch member 64 is a pin (e.g., metal rod), which is connected to latch posts by strut members 78.

Latch posts 76 are connected to one another, for example, at the top ends with a cap plate 80 and proximate the bottom ends by a base plate 82 and a gusset plate 84. A longitudinal leg 86 extends outward from the bottom of each latch post 76 in a direction parallel to barrier 12 (see, e.g., FIGS. 1 and 2), which is referred to as the longitudinal direction. In the illustrated examples, longitudinal leg 86 extends outward in the direction away from the roadway. The pair of longitudinal legs 86 may be connected at their first ends 85 to the respective latch posts 76 and base plate 82 and connected together proximate to their second ends 87 by a spacer base plate 83. A lateral ground leg 88 is connected at its first end proximate the bottom end of latch post 76 on the protected side and extends substantially perpendicular to barrier 12 (longitudinal direction) and toward the protected side. Each of legs 86, 88 may further be supported by a brace plate 90 connected between the first end and respective latch post 76. In a non-limiting example, latch posts 76 are constructed of a 12-inch-by-8-inch, 0.5-inch-thick steel tubing, legs 86, 88 are constructed of 8-inch, 31-lbs/foot wide flange beams (W8×31), and second latch member 64 is a 2.5-inch diameter steel rod connected to the latch posts with 1-inch steel plates 78.

FIGS. 13 to 16 illustrate an example of a buttress post assembly 14 according to aspects of the disclosure described with reference to FIGS. 1-6. Buttress post assembly 14 includes a pair of vertical buttress posts 92 that are spaced apart to form a passage 94 in which barrier 12 is disposed. A pair of rollers 96 are connected with buttress post assembly 14 to provide a pathway 97 between the rollers in which barrier 12 is positioned. Pathway 97 is sized proximate to the width of barrier 12 to provide structural strength and support to the barrier.

A pair of vertically spaced apart stops 98 are located on the opposite side of buttress posts 92 from the roadway for disposing stop plates 58 on gate beam 34 when barrier 12 is in the closed position, see e.g., FIG. 2. In an embodiment, stops 98 are constructed of 2-inch-by-2-inch steel bar.

Buttress posts 92 are connected to one another for example at the top ends with a cap plate 80 and proximate the bottom ends by a base plate 82 and gusset plate 84. A longitudinal leg 86 extends horizontally outward from the bottom of each buttress post 92 in a direction parallel to barrier 12 (see, e.g., FIGS. 1 and 2). In the illustrated examples, longitudinal leg 86 extends outward in the direction away from the roadway. The pair of longitudinal legs 86 may be connected at their first ends 85 to the respective buttress posts 92 and base plate 82 and connected together proximate to their second ends 87 by a spacer base plate 83. A lateral leg 88 is connected at its first end proximate to the bottom end of the buttress post and extends substantially perpendicular to barrier 12 and toward protected side 24. Each of the ground support legs 86, 88 may further be supported by a brace plate 90 that is connected between the first end and the respective buttress post 92. In a non-limiting example, buttress posts 92 are constructed of a 12-inch-by-8-inch, 0.5-inch-thick steel tubing, and legs 86, 88 are W8×31 beams.

The foregoing outlines features of several embodiments so that those skilled in the art may better understand the aspects of the disclosure. Those skilled in the art should appreciate that they may readily use the disclosure as a basis for designing or modifying other processes and structures for carrying out the same purposes and/or achieving the same advantages of the embodiments introduced herein. Those skilled in the art should also realize that such equivalent constructions do not depart from the spirit and scope of the disclosure, and that they may make various changes, substitutions, and alterations herein without departing from the spirit and scope of the disclosure. The scope of the invention should be determined only by the language of the claims that follow. The term “comprising” within the claims is intended to mean “including at least” such that the recited listing of elements in a claim are an open group. The terms “a,” “an” and other singular terms are intended to include the plural forms thereof unless specifically excluded.

Claims

1. A barrier for use with a gate assembly to close a gate passage, the barrier comprising: a quadrilateral frame comprising top and bottom horizontal members and first and second vertical members;a horizontal gate beam extending longitudinally from a buttress end to a latch end, the gate beam constructed of a W-beam having a web oriented horizontally and extending laterally between first and second flanges;a first stop connected to the buttress end and extending perpendicular to the first and second flanges and outside of the first and second flanges relative to the web;a first latch connected to the latch end, the first latch forming a hook comprising a shank extending longitudinally from the latch end, a point located opposite the shank, a gap between the point and the shank, and an opening between the point and the latch end; andthe gate beam connected to the frame between the top and bottom horizontal members.

2. The barrier of claim 1, wherein the frame is positioned along the first flange; and the opening is located opposite from the first flange.

3. The barrier of claim 1, wherein the gate beam comprises a first shoulder formed by the shank at the latch end and a second shoulder formed by the first stop at the buttress end; and the frame is positioned along the first flange with the first vertical member abutting the first shoulder and the second vertical member abutting the second shoulder.

4. The barrier of claim 1, wherein the first latch and the first stop are constructed of steel.

5. The barrier of claim 1, wherein the first latch and the first stop are each constructed of a steel plate.

6. The barrier of claim 1, wherein the gate beam is a W6×25 beam, and the first latch, the first stop, and frame are constructed of steel.

7. The barrier of claim 1, wherein the point does not extend outside a plane of either one of the first flange or the second flange.

8. The barrier of claim 1, wherein the first stop comprises a tongue extending toward the latch end between the first and the second flanges; and the first latch comprises a tongue positioned on the web.

9. The barrier of claim 8, wherein the gate beam comprises a first shoulder formed by the shank at the latch end and a second shoulder formed by the first stop at the buttress end; and the frame is positioned along the first flange with the first vertical member abutting the first shoulder and the second vertical member abutting the second shoulder.

10. The barrier of claim 9, wherein the point does not extend outside a plane of either one of the first flange or the second flange.

11. A barrier for use with a gate assembly to close a gate passage, the barrier comprising: a quadrilateral metal frame comprising top and bottom horizontal members and first and second vertical members;a horizontal gate beam extending longitudinally from a buttress end to a latch end, the gate beam constructed of a W-beam having a web oriented horizontally and extending laterally between first and second flanges;a first stop connected to the buttress end with a first lateral portion extending perpendicular to the first and second flanges and outside of the first and second flanges relative to the web;a second stop connected to the buttress end with a second lateral portion extending perpendicular to the first and second flanges and outside of the first and second flanges relative to the web;a first latch connected to the latch end, the first latch forming a first hook comprising a first shank extending longitudinally from the latch end, a point located opposite the first shank, a gap between the point and the first shank, and an opening between the point and the latch end;a second latch connected to the latch end, the second latch forming a second hook comprising a second shank extending longitudinally from the latch end, a point located opposite the second shank, a gap between the point and the second shank, and an opening between the point and the latch end into the gap; andthe gate beam connected to the frame between the top and bottom horizontal members.

12. The barrier of claim 11, wherein the point does not extend outside a plane of either one of the first flange or the second flange.

13. The barrier of claim 11, wherein the gate beam comprises a shoulder formed by the first shank at the latch end and a second shoulder formed by the first stop at the buttress end; and the frame is positioned along the first flange with the first vertical member abutting the first and second shanks at the latch end and the second vertical member abutting the first and the second lateral portions at the buttress end.

14. The barrier of claim 13, wherein the points do not extend outside a plane of the second flange.

15. A gate beam for securing to a gate panel in a crash gate assembly, the gate beam comprising: a beam extending longitudinally in a first direction from a buttress end to a latch end, the beam comprising a web extending laterally in a second direction between first and second flanges that extend in a third direction, wherein the first direction, the second direction and the third direction are orthogonal to one another;a stop connected to the buttress end with a lateral portion extending in the second direction outside of the first and second flanges relative to the web; anda latch connected to the latch end, the latch forming a hook comprising a shank extending in the first direction away from the latch end, a point located in the second direction away from the shank, a gap extending in the second direction between the point and the shank, and an opening extending in the first direction between the point and the latch end.

16. The gate beam of claim 15, wherein the latch is a steel plate, and the stop is a steel member.

17. The gate beam of claim 15, wherein the point does not extend past a plane of either of the first flange or the second flange.

18. The gate beam of claim 15, wherein the shank forms a shoulder at the latch end extending in the second direction away from one of the first flange or the second flange relative to the web.

19. The gate beam of claim 15, further comprising a second stop minoring the stop, the second stop connected to the buttress end with a second lateral portion extending in the second direction outside of the first and second flanges relative to the web; and a second latch mirroring the latch and connected to the latch end, the second latch forming a second hook comprising a second shank extending in the first direction away from the latch end, a point located in the second direction away from the second shank, a gap extending in the second direction between the point and the second shank, and an opening extending in the first direction between the point and the latch end.

20. The gate beam of claim 19, wherein the shank forms a first shoulder at the latch end extending in the second direction away from the first flange relative to the web; and the second shank forms a second shoulder at the latch end extending in the second direction away from the first flange relative to the web.

21. The gate beam of claim 20, wherein each of the latch and the second latch is a steel plate.

22. The gate beam of claim 15, wherein: the shank forms a shoulder at the latch end extending in the second direction away from the first flange relative to the web; andthe point is on an opposite side of the shank from the shoulder.

23. The gate beam of claim 22, wherein the point does not extend past a plane of either of the first flange or the second flange.

24. The gate beam of claim 15, wherein: the latch forms a latch shoulder at the latch end extending in the second direction away from the first flange relative to the web;the lateral portion of the stop forms a stop shoulder at the buttress end extending in the second direction away from the first flange relative to the web; andthe beam terminates at the latch shoulder and the stop shoulder.

25. The gate beam of claim 24, wherein the latch includes a latch tongue extending in the first direction away from the lateral portion, the latch tongue positioned on the web between the first and the second flanges.

26. The gate beam of claim 25, wherein the point is on an opposite side of the shank from the latch shoulder and the point does not extend past a plane of either of the first flange or the second flange.

27. The gate beam of claim 15, further comprising a second latch minoring the latch and connected to the latch end, the second latch forming a second hook comprising a second shank extending in the first direction away from the latch end, a point located in the second direction away from the second shank, a gap extending in the second direction between the point and the second shank, and an opening extending in the first direction between the point and the latch end; and wherein each of the latch and the second latch is a steel plate;the latch comprises a first latch tongue extending in the first direction and positioned on the web between the first and the second flanges;the second latch comprises a second latch tongue extending in the first direction and positioned on the web opposite from the first latch tongue;the latch and the second latch each form a latch shoulder at the latch end extending in the second direction away from the first flange relative to the web;the lateral portion of the stop forms a stop shoulder at the buttress end extending in the second direction away from the first flange relative to the web; andthe beam terminates at the latch shoulders and the stop shoulder.