Crates can be used for a variety of purposes, including for transporting goods from one location to another. In some cases, a crate may be particularly adapted to transport a specific category of goods, for example, transporting various food items for a food delivery service.
Embodiments of the invention can provide an improved crate, including a collapsible crate configured for use as a food delivery crate. The crate can include an adjustable leg that can be manipulated by a user to allow the crate to maintain an upright or horizontal orientation when placed on both horizontal surfaces and sloped surfaces.
In one aspect a crate is provided. The crate can include a base panel, a plurality of side panels, and an adjustable leg. The base panel can define a bottom surface of the crate and the plurality of side panels can extend upwardly from the base panel to define an interior cavity of the crate. The adjustable leg can be moveably coupled to the base panel and can be configured to rotate relative to the base panel between a stored configuration, in which the adjustable leg is substantially parallel with the base panel, and an extended configuration, in which the adjustable leg extends away from the plurality of side panels.
In some aspects, the adjustable leg can include a first leg pin opposite a second leg pin. Each of the first leg pin and the second leg pin can be configured to be received within respective first and second pivot slots defined in the base panel. Each of the first and second pivot slots can define a first pivot section and a second pivot section that are separated from one another by a pair of opposing projections. In that regard, the adjustable leg can be configured so that each of the first leg pin and the second leg pin are rotatably received in each of the first pivot section and the second pivot section of the respective first and second pivot slots, and to be snapably moveable between the first pivot section and the second pivot section of the respective first and second pivot slots. Thus, in the stored configuration, the first leg pin can be received in the first pivot section of the first pivot slot and the second leg pin can be received in the first pivot section of the second pivot slot, and in the extended configuration, the first leg pin can be received in the second pivot section of the first pivot slot and the second leg pin can be received in the second pivot section of the second pivot slot.
In some aspects, the base panel can define a bottom recess that can be configured to receive the adjustable leg. In particular, the adjustable leg can be fully received within the bottom recess in the stored configuration and can extending out of and away from the bottom recess in the extended configuration. Additionally, the bottom recess can include a locking lip that can be configured to retain the adjustable leg in the stored configuration.
In some aspects, the adjustable leg can be configured to rotate relative to the base panel to extend away from the base panel in the extended configuration. In particular, the adjustable leg can be configured to extend at a non-zero angle relative to a bottom surface of the base panel in the extended configuration. In some cases, the adjustable leg can be configured to extend at one or more discrete angles relative to the bottom surface of the base panel. Accordingly, the adjustable leg can be configured to raise a first end of the crate so that the base panel is horizontal when the crate is placed on a sloped support surface.
In some aspects, the crate can further include a top ring and the plurality of side panels includes a first side panel opposite a second side panel and a first end panel opposite a second end panel. The first side panel can include a first sub-panel rotatably coupled to a second sub-panel. The first sub-panel can further be rotatably coupled to the base panel and the second sub-panel can further be rotatably coupled to the top ring. Similarly, the second side panel can include a third sub-panel rotatably coupled to a fourth sub-panel. The third sub-panel can further be rotatably coupled to the base panel and the fourth sub-panel can further be rotatably coupled to the top ring. Additionally, the first end panel can be rotatably coupled to the top ring and can be configured to selectively engage with the base. Likewise, the second end panel can be rotatably coupled to the top ring and can be configured to selectively engage with the base.
In another aspect, a crate is provided. The crate can include a base panel defining a bottom surface of the crate, a top ring disposed above the base panel, a first side panel, a second side panel, a first end panel, a second end panel, and an adjustable leg. The first side panel can include a first sub-panel rotatably coupled to a second sub-panel. The first sub-panel can further be rotatably coupled to the base panel and the second sub-panel can further be rotatably coupled to the top ring. Similarly, the second side panel can include a third sub-panel rotatably coupled to a fourth sub-panel. The third sub-panel can further be rotatably coupled to the base panel and the fourth sub-panel can further be rotatably coupled to the top ring. Additionally, the first end panel can be rotatably coupled to the top ring and can be configured to selectively engage with the base. Likewise, the second end panel can be rotatably coupled to the top ring and can be configured to selectively engage with the base. The adjustable leg can be moveably coupled to the base panel. In particular, the adjustable leg can be configured to rotate relative to the base panel between a stored configuration, in which the adjustable leg is substantially parallel with the base panel, and an extended configuration, in which the adjustable leg extends away from the base panel at a non-zero angle relative to the bottom surface.
In some aspects, the base panel can define a bottom recess that is open along the bottom surface. The bottom recess can be configured to fully receive the adjustable leg in the stored configuration and to allow the adjustable leg to rotate relative to the base panel to extend out of the bottom recess in the extended configuration. In that regard, the adjustable leg can include a first leg pin extending outwardly from a side of the adjustable leg and a second leg pin extending outwardly from an opposing side of the adjustable leg. The first leg pin can be configured to be received within a first pivot slot defined within the bottom recess. The second leg pin can be configured to be received within a second pivot slot defined within the bottom recess.
In some aspects, each of the first pivot slot and the second pivot slot can include a pair of opposing projections that extend into the respective pivot slot to define a first pivot section and a second pivot section. In the stored configuration, the first leg pin can be received in the first pivot section of the first pivot slot and the second leg pin can be received in the first pivot section of the second pivot slot. In the extended configuration, the first leg pin can be received in the second pivot section of the first pivot slot and the second leg pin can be received in the second pivot section of the second pivot slot. Accordingly, the opposing projections of the first pivot slot can be configured to selectively retain the first leg pin in each of the first and second pivot sections such that the first leg pin is snapably moveable between the first pivot section and the second pivot section of the first pivot slot. Likewise, the opposing projections of the second pivot slot can be configured to selectively retain the second leg pin in each of the first and second pivot sections such that the second leg pin is snapably moveable between the first pivot section and the second pivot section of the second pivot slot.
In some aspects, the non-zero angle between the adjustable leg and the bottom surface can be selectable by a user.
In another aspect, a base panel for a crate having a plurality of side panels extending upwardly from the base panel is provided. The base panel can include a bottom recess that opens along a bottom surface, which can be configured to contact a support surface, and an adjustable leg that can be moveably coupled to the base panel within the bottom recess. The adjustable leg can be configured to move relative to the base panel between a stored configuration, in which the adjustable leg is fully received within the bottom recess, and an extended configuration, in which the adjustable leg extends out of the bottom recess.
In some aspects, the movement of the adjustable leg between the stored configuration and the extended configuration can include one or both of rotational motion and translational motion relative to the base panel. In the stored configuration, the base panel can be horizontal when placed on a horizontal support surface. In the extended configuration, the adjustable leg can raise an end of the base panel so that the base panel is horizontal when placed on a sloped support surface.
The accompanying drawings, which are incorporated in and form a part of this specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of embodiments of the invention:
Before any embodiments of the invention are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The invention is capable of other embodiments and of being practiced or of being carried out in various ways. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. The use of “including,” “comprising,” or “having” and variations thereof herein is meant to encompass the items listed thereafter and equivalents thereof as well as additional items. Unless specified or limited otherwise, the terms “mounted,” “connected,” “supported,” and “coupled” and variations thereof are used broadly and encompass both direct and indirect mountings, connections, supports, and couplings. Further, “connected” and “coupled” are not restricted to physical or mechanical connections or couplings.
As used herein, unless otherwise specified or limited, “at least one of A, B, and C,” and the like, is meant to indicate A, or B, or C, or any combination of A, B, and/or C. As such, these and similar phrases can include single or multiple instances of A, B, and/or C, and, in the case that any of A, B, and/or C indicates a category of elements, single or multiple instances of any of the elements of the category (or categories).
The term “about,” as used herein, refers to variations in the numerical quantity that may occur, for example, through typical measuring and manufacturing procedures used for articles of footwear or other articles of manufacture that may include embodiments of the disclosure herein; through inadvertent error in these procedures; through differences in the manufacture, source, or purity of the ingredients used to make the compositions or mixtures or carry out the methods; and the like. Throughout the disclosure, the terms “about” and “approximately” refer to a range of values ±5% of the numeric value that the term precedes, unless indicated otherwise.
The following discussion is presented to enable a person skilled in the art to make and use embodiments of the invention. Various modifications to the illustrated embodiments will be readily apparent to those skilled in the art, and the generic principles herein can be applied to other embodiments and applications without departing from embodiments of the invention. Thus, embodiments of the invention are not intended to be limited to embodiments shown, but are to be accorded the widest scope consistent with the principles and features disclosed herein. The following detailed description is to be read with reference to the figures, in which like elements in different figures have like reference numerals. The figures, which are not necessarily to scale, depict selected embodiments and are not intended to limit the scope of embodiments of the invention. Skilled artisans will recognize the examples provided herein have many useful alternatives and fall within the scope of embodiments of the invention.
As noted above, crates can be used for a variety of purposes and may be specially adapted for delivery or storage of a specific type or category of goods. In particular, a crate may be specially adapted for the food delivery service industry in that it may be configured to allow for the safe and secure transport of a variety of take-out food items.
In recent years, the food delivery market has seen widespread growth, a large portion of which has been from platform-to-consumer services such as GrubHub®, DoorDash®, EatStreet®, and Uber Eats®. Such platform-to-consumer services generally rely on independent drivers, who are ultimately responsible for picking up an order from a restaurant and delivering it to the customer. These drivers typically use their own vehicles and many must provide their own equipment as necessary to perform the delivery. For example, some drivers may utilize tote bags, insulated delivery bags, and/or coolers to help keep food hot/cold and to prevent the food from spilling or becoming damaged during transport.
However, much of the equipment available to these drivers may not be capable of withstanding the rigors of heavy daily use and may not be able to reliably keep food items from spilling or otherwise becoming damaged in traffic. Relatedly, because drivers are generally paid per delivery, the equipment they use must allow them to be efficient during both pick-up and drop-off of an order.
For example, a known tray has a fixed leg that allows a top surface of the tray to be horizontal when placed upon a sloped surface, for example, the passenger seat of the car. While such trays can provide for a horizontal surface on which to place an order in some cases, the fixed nature of the leg does not allow the tray to maintain a horizontal surface in all scenarios due to the variability in seat angle. For example, the tray cannot be used to support items when placed on a horizontal support surface, as the leg will cause one end of the tray to be higher than the opposing side, increasing the likelihood that an object will slide or otherwise fall off the tray. Thus, while such trays may be adapted for use in a car, their usefulness outside of that specific context quickly diminishes. Accordingly, in a delivery scenario, a user must transfer food items to and from the tray when picking up or dropping off said food items, which can increase the time it takes to complete the delivery and may require the user to acquire additional equipment to make transport to and from the vehicle easier.
Embodiments of the present disclosure can provide for a lightweight yet rugged crate that can keep food items secure during the delivery process and that can provide for increased efficiency during both pick-up and drop-off. For example, some embodiments can provide a collapsible crate having an adjustable leg. The adjustable leg can be rotatably coupled within a recess formed in a base panel of the crate and can be moved (e.g., rotated and/or translated) relative to the crate between a stored configuration and an extended configuration. In the stored configuration, the adjustable leg can be fully retained within the recess so that it does not extend beyond a bottom surface of the crate, thereby allowing the crate to be in an upright (i.e., horizontal) orientation when placed onto a horizontal support surface, such as a counter or table, as may occur during pick-up and drop-off of an order. In the extended configuration, the adjustable leg can be rotated relative to the crate so that it extends beyond the bottom surface of the crate. In this way, the adjustable leg can allow the crate to remain upright (i.e., horizontal) when set on an angled (i.e., sloped or slanted) surface, for example, a seat of a vehicle. Accordingly, the adjustable leg allows the crate to be placed in an upright or horizontal position on both flat and angled surfaces.
Additionally, a crate may include a number of features that are specially adapted for carrying and securely holding food items during transport. For example, a crate may include a grate that can be placed along a bottom of a crate, which raises the food items off the bottom of the crate and can help prevent damage to other food items in the case of a spill. Additionally, a crate may include an adjustable divider that can be used to divide or separate multiple orders being carried in the same crate. Furthermore, a crate may include storable cup holders that can be used to transport drinks and help prevent them from tipping over during transport. Moreover, a crate may include various attachment features on the outside of the crate to allow food items to be attached to or hung from the crate, thereby increasing the overall carrying capacity.
With continued reference to
Together, the base panel 102, the first side panel 104, the second side panel 106, the first end panel 108, the second end panel 110, and the top ring 112 define an interior cavity 116 of the crate 100. More specifically, the first side panel 104, the second side panel 106, the first end panel 108, the second end panel 110 are each coupled to and extend between the base panel 102 and the top ring 112, thereby forming the sides of the crate 100, which surround the interior cavity 116. The interior cavity 116 can be configured to receive and secure food items during delivery. Thus, the crate 100 can retain food or other items within the interior cavity 116 to reduce the possibility of spills or other damage. As such, the crate 100 can be used to transport food items from a restaurant to a delivery vehicle and from the delivery vehicle to a customer, in addition to holding the food items during transport between a restaurant and a customer.
Each of the first side panel 104 and the second side panel 106 are side walls of the crate 100 and include a bottom or first sub-panel 118 and a top or second sub-panel 120. The first sub-panel 118 is rotatably coupled to the base panel 102 by a bottom or first hinge 122 and the second sub-panel 120 is rotatably coupled to the top ring 112 by a top or second hinge 124. Additionally, the first sub-panel 118 and the second sub-panel 120 are rotatably coupled to one another by intermediate or third hinge 126. It is appreciated that each of the first hinge 122, the second hinge 124, and the third hinge 126 may include one or multiple hinges. For example, as illustrated, the first hinge 122 includes a single hinge while the second hinge 124 and the third hinge 126 are each comprised of two hinges that are spaced apart. Additionally, each of the first hinge 122, the second hinge 124, and the third hinge 126 may be partially or entirely integral with the respective base panel 102, top ring 112, first sub-panel 118, and second sub-panel 120, or they may be separate structures that are coupled to the respective panels. As illustrated, the first hinge 122 and the third hinge 126 are configured as butt hinges and the second hinge 124 is configured as a snap-fit hinge. However, other types of hinge structures as known in the art may also be used.
Each of the first hinge 122, the second hinge 124, and the third hinge 126 are configured to work together to limit and/or control the relative rotation between the first sub-panel 118 and the second sub-panel 120. More specifically, the first hinge 122 allows the first sub-panel 118 to rotate relative to the base panel 102, the second hinge 124 allows the second sub-panel 120 to rotate relative to the top ring 112, and the third hinge 126 allows the first sub-panel 118 and the second sub-panel 120 to rotate relative to one another. Taken together, the hinges 122-126 allow the first sub panel 118 and the second sub-panel 120 to rotate inward (i.e., into) toward the interior cavity 116 of the crate 100 from an un-collapsed configuration, where the first sub-panel 118 and the second sub-panel 120 are coplanar with one another (see
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With additional reference to
Additionally, to allow the end panels 108, 110 to engage with the base panel 102, each end panel 108, 110 can include one or more locking features to secure (i.e., retain) the end panels 108, 110 in the un-collapsed configuration. For example, with additional reference to
In other embodiments, the end panels 108, 110 may be configured to rotate in the opposite manner. For example, panel pins 128 may instead be positioned to rotatably engage with the annular holes 132, which can be formed in the base panel 102. As a result, the end panels 108, 110 can move between an un-collapsed configuration where the end panels 108, 110 are rotated upward to engage with the top ring 112, and a collapsed configuration where the end panels 108, 110 are rotated downward into the interior cavity 116 to allow the crate 100 to be collapsed. Accordingly, the locking slits 136 may be configured to engage with the locking tabs 138, which can extend from the top ring 112, to retain the end panels 108, 110 in the un-collapsed configuration.
Referring still to
With the end panels 108, 110 rotated upward, the side panels 104, 106 can then be placed in their respective collapsed configuration, thereby placing the crate 100 in its collapsed configuration. More specifically, the first and second sub-panels 118, 120 can rotate in opposite directions about the first and second hinges 122124, respectively, to move the third hinge 126 inward toward the interior cavity 116. Accordingly, the first sub-panel 118 and the second sub-panel 120 are rotated towards one another about the third hinge 126. Because the first and second sub-panels 118, 120 have a fixed width (e.g., a dimension taken along the direction going from the base panel 102 towards the top ring 112 in the un-collapsed configuration) and are rotatably connected at the third hinge 126, the top ring 112 is thereby simultaneously moved downward toward the base panel 102 until the side panels 104, 106 are in their collapsed configuration, wherein the first and second sub-panels 118, 120 are approximately parallel (e.g. within 5 degrees of parallel) with the base panel 102.
It is appreciated that, while the crate 100 is shown as being a collapsible crate where the base panel 102, the first side panel 104, the second side panel 106, the first end panel 108, the second end panel 110, and the top ring 112, are separate members, in other embodiments, the crate 100 may not be or may be only partially collapsible. That is, any or all of the base panel 102, the first side panel 104, the second side panel 106, the first end panel 108, the second end panel 110, and the top ring 112 may be fixedly connected (e.g., integrally formed) with one another. Furthermore, each of the various panels may include additional connections other than described herein. For example, a side panel may be coupled to an end panel. Moreover, depending on the specific connections used, a top ring may be omitted, for example, when a first side panel is connected to each of a first end panel and a second end panel, and a second side panel is also connected with each of the first end panel and the second end panel.
Turning now to
Additionally, the base surface 150 may be comprised of one or more sub-surfaces, which may be disposed at different heights relative to one another. Here, the base surface 150 is comprised of a first or upper sub-surface 154 that is disposed higher (i.e., closer to the top ring 112) within the interior cavity 116 than a second or lower sub-surface 156. In other embodiments, the base surface 150 can include ridges, channels, bumps, or elevated portions, which may allow the crate 100 to be configured to carry a specific type of food item, to keep food items separate from one another, and/or to help prevent food items from spilling or otherwise becoming damaged.
In some embodiments, a crate can include a plurality of feet to provide the crate with increased stability, thereby allowing the crate to be placed on a variety of surfaces. For example, with continued reference to
In some embodiments, a crate can be configured to allow the crate to be placed on both horizontal and sloped (i.e., angled) support surfaces, while maintaining the crate in an upright position (e.g., so that a base surface is horizontal). For example, with specific reference to
Furthermore, as will be discussed in greater detail below, the bottom recess 160 can further include a secondary recess 164 formed in the bottom recess 160 to retain the support leg 162 in a desired position. As illustrated in the present embodiment, the secondary recess 164 can be configured as an elongate, linear recess that extends along a width of the crate 100 (e.g., a direction taken between the first side panel 104 and the second side panel 106). The secondary recess 164 can have a rectangular cross section and can be positioned closer to the second end panel 110 than to the first end panel 108, but this may not always be the case and the secondary recess 164 may be positioned elsewhere and/or oriented differently within the bottom recess 160. In other embodiments, the base panel 102 may alternatively or additionally include other types of retaining features as known the art, for example, projections or ridges.
With continued reference to
In some embodiments, a support leg can further include one or more braces or other similar structures to increase the strength and/or the rigidity of the support leg. As illustrated, the support leg 162 includes two braces 174 that are spaced apart and extend between the first side member 166 and the second side member 168. Each of the braces 174 can be configured as a linear, elongate member that is oriented parallel to the third side member 170 and/or the fourth side member 172. In other embodiments, there may be more or less braces and the braces may be curved. Furthermore, each of the braces 174 may alternatively or additionally extend between any of the sides 166-172 of the support leg 162 (e.g., similar to a truss).
A support leg can be configured to move relative to a base panel to allow a crate to remain upright (e.g., so that a base surface of a base panel is horizontal) on both horizontal and sloped surfaces. As mentioned above, the support leg 162 can be configured as an adjustable leg that can be manipulated by a user to place the base panel 102 (i.e., the base surface 150) in a horizontal orientation irrespective of whether a support surface is horizontal, angled, or otherwise sloped. More specifically, the support leg 162 can be rotatably coupled within the bottom recess 160 of the base panel 102 and can be rotated between a stored configuration (see
In the stored configuration, the support leg 162 can be rotated so that the support leg 162 is disposed entirely within the bottom recess 160 and does not protrude beyond the bottom surface 148 of the base panel 102. For example, the support leg 162 can be parallel with the bottom surface 148 of the base panel 102, or the support leg 162 may be angled upward and into the recess to extend toward the base surface 150. Because the support leg 162 does not protrude beyond the bottom surface 148, the base surface 150 of the base panel 102 will be horizontal when the crate 100 is placed on a flat, horizontal surface.
In the extended configuration, the support leg 162 can be rotated so that at least a portion of the support leg 162 is positioned beyond (i.e., lower than) the bottom surface 148 of the base panel 102. That is, the support leg 162 can be rotated away from the base panel 102 by a non-zero angle 176 relative to the bottom surface 148 of the base panel 102 to extend out of the bottom recess 160 and beyond the bottom surface 148. In this way, the support leg 162 can elevate (i.e., raise) at least a portion of the crate 100 (e.g., and end of the crate 100) to position the base panel 102 in a horizontal orientation even when the crate 100 is placed on an angled or otherwise sloped surface (i.e., a non-horizontal surface).
For example, with specific reference to
Turning to
Pivot slots can be configured to allow selective engagement of a support leg within the pivot slot, thereby allowing the support leg to move between a stored configuration and an extended configuration. For example, with continued reference to
Thus, as shown the illustrated embodiment, the leg pins 190 can be selectively engaged with (i.e., retained within) each of the first pivot sections 198 in the stored configuration (see
Pivot slots can be further configured to allow a support leg to rotate relative to a base panel. For example, with continued reference to
Turning now to
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In some embodiments, a support leg can be secured at a desired angle relative to the base panel in the extended configuration. In the present embodiment, the support leg 162 can be secured at a desired angle by a user by first positioning the support leg 162 at approximately the desired angle (e.g., within 10 degrees of the desired angle). The user can then simultaneously place the crate 100 onto a support surface (e.g., the seat surface 182) so that the weight of the crate 100 and any items contained within cause the support leg 162 to engage at least partially with the secondary recess 164. In some embodiments, the angle 176 at which the support leg 162 extends from the base panel 102 may be selectable by a user so that base panel 102 is supported in a horizontal position. For example, the angle 176 may range between 0 degrees and 100 degrees. Alternatively, or additionally, the support leg 162 may be rotatable between one or more discrete angles, for example, 25 degrees, 30 degrees, and/or 45 degrees. It is appreciated that the specific angle or angles can vary depending on the relative sizes and positions of the support leg 162, the leg pins 190, the pivot slots 192, and the secondary recess 164.
In the present embodiment, the support leg 162 is configured to be positioned at two discrete angles relative to the base panel 102. More specifically, with specific reference to
Alternatively, with specific reference to
Turning now to
In some embodiments, cup holders can be configured to support (i.e., retain) a variety of cup sizes and shapes. In particular, in the present embodiment, the cup holder arms 224 have free (i.e., unconnected) distal ends 230, which allows the cup holder arms 224 to flex radially to accept cups that may have a larger diameter than the central orifice 228. For example, a cup having a diameter that is larger than the diameter of the central orifice 228 may contact the cup holder arms 224 at least partially along an inner circumference of the central orifice 228. In turn, the cup can exert a force that acts on the cup holder arms 224 and causes the cup holder arms 224 to extend radially outward, thereby increasing the diameter of the central orifice 228 and allowing the cup to fit. As shown, the cup holders 220 are the same size, however, other size cup holders may also be used to accommodate a larger variety of cups with varying sizes and/or shapes. Similarly, the cup holders 220 are illustrated as being disposed at approximately the same height relative to the base panel 102, but they may alternatively be positioned at different heights to accommodate different sizes cups.
In some embodiments, cup holders can be moved by a user between a stored configuration and an extended configuration to increase the available space in the interior cavity when the cup holders are not in use. In that regard, the cup holders 220 can be configured as foldable or storable cup holders that are rotatably coupled to the first end panel 108. That is, each cup holder 220 can be independently rotated between a stored configuration (see cup holder 220 pictured right in
To allow the cup holders 220 to rotate between the stored configuration and the extended configuration, each cup holder 220 can include a pair of cup holder pins 232, which can be configured to be snapably received in a corresponding retainer 234 formed in the first end panel 108. The cup holder pins 232 are configured as cylindrical protrusions that extend outwardly from opposing sides of the cup holder base 226. More specifically, each pair of cup holder pins 232 are aligned with one another to define a cup holder axis 236, about which the cup holder 220 can rotate between the stored configuration and the extended configuration.
With additional reference to
In some embodiments, it may be preferable to limit the rotation of the cup holders 220 between the stored configuration and the extended configuration. For example, to limit the rotation of the cup holders 220 and to retain the cup holders 220 in the stored configuration, each cup holder 220 can further include a locking orifice 250 formed at the respective distal end 230 of each of the cup holder arms 224. Each locking orifice 250 is disposed within a corresponding stepped portion 252 of the cup holder arm 224, which is thinner than the remaining portion of the cup holder arm 224. That is, the stepped portion 252 defines an intermediary surface 254 and has a thickness that is less than a thickness of the cup holder arms 224, the respective thicknesses being taken along a direction extend between a first, upper or outer surface 256 of the cup holder 220 and a second, lower or inner surface 258 of the cup holder 220. In this case, the ratio of the thickness of the stepped portion 252 to the thickness of the cup holder arm 224 is approximately 0.5, but the ratio may also be greater than or less than 0.5.
Each of the locking orifices 250 can be configured to receive a corresponding locking pin 260 that can protrude perpendicularly from an inner flange 262 within the cup holder opening 222 and towards the interior cavity 116 of the crate 100. Accordingly, when the cup holder 220 is rotated into the stored configuration, the locking orifices 250 snapably and/or frictionally receive the locking pins 260 to prevent the cup holder 220 from rotating downward to the extended configuration, and the cup holder 220 is prevented from rotating in the opposite direction (i.e., away from the interior cavity 116 of the crate 100) by the intermediate surface 254 contacting the inner flange 262. Thus, the cup holder 220 is retained within the cup holder opening 222 so that it is coplanar with the first end panel 108. The locking pins 260 and the inner flanges 262 can be integrally formed with the first end panel 108.
It may also be beneficial to limit the rotation of a cup holder so that is substantially parallel with a base surface of the base panel. For example, as illustrated, each cup holder 220 can include a stop block 264 that protrudes from the inner surface 258 of the cup holder 220, which can be configured to limit the downward rotation of the cup holder 220 so that the cup holder 220 is substantially parallel with the base panel 102 in the extended configuration. That is, the stop block 264 can be sized and positioned on the inner surface 258 so that the stop block 264 can engage with the first end panel 108 to limit the rotation of the cup holder 220. In the present embodiment, the stop block 264 is configured as a rectangular protrusion that is positioned on and extends outwardly from the inner surface 258 of the cup holder base 226. More specifically, the stop block 264 is positioned between the cup holder pins 232 and the cup holder arms 224. In other embodiments, the cup holders 220 may include more than one stop block and any included stop blocks may have a different size or shape. Accordingly, any included stop blocks may be positioned elsewhere on the inner surface 258 of the cup holder 220 to limit the rotation of the cup holder 220 and ensure it is substantially parallel with the base surface 150.
In other embodiments, other means as known in the art may be used to limit (i.e., control) the rotation of the cup holders. For example, any cup holders and a first end panel may include a variety of bumps and/or corresponding recess, which can act as detents to limit the rotation of the cup holders and/or hold the cup holders in a desired position.
Turning now to
Additionally or alternatively, the top ring 112 can include a pair of rotatable handles 268 that are configured to couple with and rotate relative to the top ring 112. As illustrated, the rotatable handles 268 extend between opposing sides of the top ring 112 that are adjacent the end panels 108, 110, respectively. Additionally, the rotatable handles 268 can be removably coupled to the top ring 112, but they may alternatively be permanently coupled to the top ring 112. In other embodiments, the rotatable handles 268 may be coupled to different portions (i.e., sides) of the top ring 112. For example, the rotatable handles 268 may be rotated 90 degrees to couple with the sides of the top ring 112 adjacent the side panels 104, 106. In yet other embodiments, the top ring 112 may only be provided with a single rotatable handle 268, or none at all.
Additionally, a top ring may include additional structures to allow items to be attached to the outside of a crate. For example, the top ring 112 can optionally include one or more hooks 270 to allow a user to hang items from the top ring 112, for example, a bag. As shown, the top ring 112 includes two hooks 270 that are integrally formed with the top ring 112. The hooks 270 extend outwardly from the top ring 112 (i.e., away from the interior cavity 116) to allow a user to hang items on an exterior of the crate 100 and/or to allow a user to carry items that may not otherwise fit within the interior cavity 116, thereby effectively increasing the capacity of the crate 100. In other embodiments, the hooks 270 may be disposed anywhere along the top ring 112. For example, some hooks 270 may be positioned to extend into the interior cavity 116. In this way, the hooks 270 can, for example, keep items off the base surface 150 or provide a securing location for an item to help prevent the item from tipping or spilling within the interior cavity 116.
Furthermore, a top ring can include one or more attachment brackets. As illustrated, the top ring 112 includes two attachment brackets 272. The attachment brackets 272 can be integrally formed with the top ring 112 and extend outwardly therefrom (i.e., away from the interior cavity 116). Each attachment bracket 272 defines an opening 274 configured to allow a user to attach, for example, a strap, clip, or other items to the attachment bracket 272. In some cases, the attachment brackets 272 can be used to attach items to the top of crate 100 (i.e., via the top ring 112). For example, a user could connect each end of an adjustable strap to one of the attachment brackets 272, which could then be used to secure, for example, a pizza box or other large item onto the top ring 112 of the crate 100 (e.g., to be above the interior cavity 116).
With continued reference to
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
This application claims the benefit of U.S. Provisional Patent Application No. 63/501,803, filed on May 12, 2023, which is incorporated herein by reference in its entirety.
Number | Date | Country | |
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63501803 | May 2023 | US |