The present invention relates to a crate for accommodating products such as fruits and vegetables, and in particular, to a banana crate.
Crates for storing and transporting products such as fruits and vegetables are widely used in the market. Normally, such crates are light and stable, which makes them suitable for bringing the crops from the field to the customer. Especially for tropical fruits like bananas, it is common to harvest the crop while it is still unripe and pack it into the crates for subsequent shipping and transportation. On their journey, the fruits have time to ripe. Before the transport, the crates are usually stacked on top of each other and arranged side by side onto pallets. Here, often a specific crosstacking technique is used such as in case of a “five-down configuration”. In this five-down configuration, five crates are arranged adjacent to each other into a rectangular array, such that two of them form a row in the length direction and the other three form a row in the width direction.
However, one problem is that in such a configuration, a free and uniform air circulation between a short side (end wall) and a long side (side wall) of adjacent crates according to the prior art is not guaranteed. This is disadvantageous in that the fruits may not receive uniform temperature control during their transport and storage as a result of uneven distribution of air.
Another disadvantage of known crates is that the inner surfaces of their side walls are straight, very uneven and may comprise sharp and/or hard objects such as corners or edges. Therefore, especially products having rounded surface portions such as bananas, apples or oranges may easily be damaged by such raw surfaces.
Moreover, for the purpose of quality control, it may be required that a controller can have quick and easy access to the inside of a specific crate, when this crate (not the uppermost) is arranged in a stack of a plurality of crates. However, known crates do not offer this possibility, meaning that the controller has to partially disassemble and reassemble the stack, when taking a look into the interior of a specific crate is required. This procedure is inefficient and also not convenient, thereby representing a further disadvantage.
Finally, a further disadvantage associated with known open-top crates is that in case of stacking two of them on top of each other, products slightly sticking out beyond the upper end of the lower crate (e.g. curved portions of a banana) may be contacted by a load of the upper crate, eventually leading to a damage of the product.
It is therefore an object of the present invention to provide a crate allowing for an improved airflow, packaging, access for inspection, and stacking of transportable products.
According to an embodiment of the present invention, the crate comprises a bottom and two respective pairwise opposing side walls and end walls, each side wall comprising a plurality of vent holes in a region A extending along a horizontal direction of the side wall, and each end wall comprising a grip hole. Here, the region A is the distance dA away from a corner of the crate, the distance dA being equal to the distance dGH the grip hole is away from the same corner of the crate. Furthermore, a height hA of the region A is substantially equal to the height hGH of the grip hole, i.e. the heights are such that same overlap at least partially in the height direction.
This insures a venting path for providing an optimum air flow between adjacent crates, which are, for example, arranged in the five-down configuration. Consequently, by this venting path, a fast and especially uniform airflow can be achieved, resulting in consistent temperature control for fruit quality.
According to embodiments, the plurality of vent holes may comprise a pair of vent holes having a combined shape similar to the grip hole. The plurality of vent holes may be spaced with a distance being less than a dimension of the grip hole. A vent hole of the plurality of vent holes may comprise a horizontal dimension being less than the dimension of the grip hole. The side walls and the end walls may be configured to be foldable with respect to the bottom, such that, in a folded state, a remaining volume of the crate is minimal. The bottom may comprise two pairs of ventilation openings, wherein each ventilation opening of the first pair has a width equal or larger than 40 mm and a length equal or larger than 126 mm, and wherein each ventilation opening of the second pair has a width equal or larger than 40 mm and a length equal or larger than 25 mm. Each vent hole of the plurality of vent holes may have a width equal or larger than 20 mm and a length equal or larger than 24 mm. Each grip hole may have a width equal or larger than 30 mm and a length equal or larger than 100 mm.
Embodiments of the invention concerns an arrangement of two crates according to embodiments of the invention, wherein the crates are arranged such that an end wall of a first crate is adjacent to a side wall of a second crate, wherein the first crate is configured to be aligned along a first longitudinal axis parallel to a side wall of the first crate, and wherein the second crate is configured to be aligned along a second longitudinal axis parallel to a side wall of the second crate, the first longitudinal axis and the second longitudinal axis being perpendicular to each other, wherein a side wall of the first crate and an end wall of the second crate are aligned, such that at least a partial overlap of the grip hole of the first crate and at least one vent hole of the plurality of vent holes of the second crate is provided, such that a venting path between the first crate and the second crate is provided. The plurality of crates may be configured as a five-down configuration, such that a venting path between adjacent crates is provided.
According to a further embodiment, each side wall comprises a smooth inner surface being shaped in a convex form towards the outside of the crate, thereby providing an inner surface for accommodating products having rounded surface portions and avoiding damage of the products. The side walls and end walls may comprise stiffening members, which are provided on a respective outer surface of the side walls and end walls only. The side walls and the end walls may be made of plastic to provide the smooth inner surface (810). The convex-shaped smooth inner surface may have a lateral curvature dimension less than a maximum lateral dimension of the side wall, wherein the inner surface is substantially curved in a region of the side wall only, where non-continuous stiffening member extending along a vertical direction of the side wall are interrupted, and wherein the region is a central region
According to a another embodiment, at least one end wall comprises a thinned portion, wherein the thinned portion is adapted to allow the user to cut the end wall for providing an inspection opening. The thinned portion of the end wall may be a groove surrounding a predefined area of the end wall, wherein the groove comprises a thickness more than half of the thickness of the end wall. The end wall (130) may further comprises a plurality of holes being arranged along the groove, each hole having a diameter larger than a width of the groove. The thinned portion may be configured to provide an openable portion hingedly attached to the end wall, when the thinned portion is cut by the user, wherein the predefined area is substantially rectangular, and wherein the groove is adjacent to at least three sides of the predefined area. The predefined area may be more than one third of an area of the end wall. The end wall (130) may be made of plastic. An arrangement of a plurality of crates according the according to embodiments of the invention may have the plurality of crates arranged adjacent to each other, such that at least one end wall comprising the thinned portion is accessible by the user.
According to a yet another embodiment, the bottom is arch-shaped curving towards the interior of the crate, such that a space S between a lower surface of the bottom and a plane P defined by a lower end of the crate is provided. This, essentially, allows to stack two crates on top of each other without squeezing or damaging products protruding from the lower crate into the space S. The bottom may be arch-shaped along a direction of an end wall or along a direction of a side wall of the crate. The bottom may be wavy-shaped along a direction of the side wall in a border region of the side wall, a first portion of the wavy-shaped bottom may be at a height of the plane, and a second portion of the wavy-shaped portion may be maximally at a height of a lower end of the upper portion. The bottom may comprises an upper portion and a lower portion recessed with respect to the outer point of the walls, and a distance of the recess may be equal to a thickness of the walls, allowing for engagement of the lower portion with a top opening of a further crate. The lower portion may have an area defined by an outer perimeter of the lower portion, and the upper portion may have an area defined by an outer perimeter of the upper portion, the side walls and end walls may comprise inner surfaces and outer surfaces, wherein an inner area may be defined by the inner surfaces at a upper end of the crate, and wherein an outer area may be defined by the outer surfaces at the upper end of the crate, wherein the area may be approximately equal the area and the area may be approximately equals the area. Embodiments define a stack of two crates according to the invention wherein a first crate and a second crate are configured to provide an inner area defined by the inner surfaces at an upper end of the first crate and an area defined by an outer perimeter of the lower portion of the second crate, wherein the area and the area are equal, such that the movement between the first crate and the second crate is prevented, when the second crate is stacked on top of the first crate. The bottom of the second crate may comprise a plurality of vent openings being configured to provide a venting path between the first crate and the second crate.
Other elements, features, steps, characteristics and advantages of the present invention will become more apparent from the following detailed description of the preferred embodiments with reference to the attached drawings.
In the following, embodiments of the present invention will be explained with reference to the accompanying drawings, in which:
a; 7b show a perspective view of an arrangement of a plurality of crates of the embodiment of
c shows a side view of an end wall of a crate of arrangement in accordance with
d shows a side view of a side wall of a crate of the arrangement in accordance with
e shows a top view of a crate of the arrangement in accordance with
a; 8b show a perspective view of an embodiment of a plurality of crates of the embodiment of
c shows a side view of an end wall of a crate of the arrangement in accordance with
d shows a side view of a side wall of a crate of the arrangement in accordance with
e shows a top view of a crate of the arrangement in accordance with
a shows a perspective view of a further embodiment of a crate with an arch-shaped bottom;
b shows a perspective view of a further embodiment of the crate in accordance with
a, 12b illustrates details of the bottom of the embodiment of the crate in accordance with
a shows a partial side view of an embodiment of a stack of two crates stacked on top of each other; and
b shows a partial side view of a further embodiment of the stack in accordance with
In embodiments, the crate 100 is made of plastic in order to provide a low weight and a high stability for storage and/or transport applications.
As shown in
Arrangement of the Vent Holes (1st aspect)
A first aspect of the present invention addresses the disadvantage that in a five-down configuration, for example, a uniform air flow is not provided between adjacent crates according to the prior art.
a; 7b show a perspective view of an arrangement 700 of a plurality of crates of the embodiment described with respect to
c, 7d and 7e show different views of the end wall 512, the side wall 522 and the crate 510, respectively. Specifically, in the shown embodiments, further different formations of ventilation regions 705; 706; 709 in the lower part of the crate 510 may be provided, eventually leading to better ventilation properties.
a; 8b show a perspective view of an arrangement 700 of a plurality of crates of the embodiment described with respect to
c, 8d and 8e show different views of the end wall 512, the side wall 522 and the crate 510, respectively. Specifically, in the shown embodiments, further different formations of ventilation regions 755; 756; 759 in the lower part and/or close to a corner (region 757) of the crate 510 may be provided, eventually leading to better ventilation properties.
Inner Surface of the Crate (2nd aspect)
A second aspect of the present invention addresses the further disadvantage that the inner surfaces of the side walls of known crates are straight and not free of sharp and/or hard objects.
Quick Access to the Crate Interior (3rd aspect)
A third aspect of the present invention addresses the further disadvantage regarding the lack of possibility of quick and easy access to the inside of a specific crate, when the same is, for example, stacked into a column onto a pallet.
Arch-Shaped Crate Bottom (4th aspect)
A fourth aspect of the present invention addresses the further disadvantage that products protruding from a lower crate may be damaged by a load of an upper crate, when the upper crate is stacked on top of the lower crate.
a, 11b show perspective views of further embodiments of a crate 100, wherein the bottom 110 is particularly arch-shaped curving towards the interior of the crate 100. The bottom 110 may either be curved along a direction 1001 of the end wall 130 (see
a, 12b show more details of the bottom 110 of further embodiments of the crate 100 in accordance with
The partial section view of
In further embodiments, starting from a central longitudinal axis of a crate 100, the curvature of the bulges 1125 may also become gradually more pronounced in the direction 1001 (i.e. in a direction closer to the side wall 120).
In further embodiments, a first portion of the wavy-shaped bottom 110 is at a height of the plane P, while a second portion of the wavy-shaped bottom 110 is maximally at a height of a lower end of the upper portion 1110 corresponding to a maximum extent of the wave like shape.
a, 13b show side views of further embodiments, wherein, for example, two crates 1210, 1220 are stacked on top of each other. Both in the
In further embodiments, the lower portion 1120 has an area ALP defined by an outer perimeter of the lower portion 1120, while the upper portion 1110 has an area AUP defined by an outer perimeter of the upper portion 1110. Moreover, an inner area AIS may be defined by the inner surfaces of the walls at an upper end of the crate 100, while an outer area AOS may be defined by the outer surfaces of the walls at the upper end of the crate 100. In particular, the area ALP approximately equals the area AIS, while the area AUP approximately equals the area AOS.
In further embodiments, an inner area AIS, 1 defined by the inner surfaces at an upper end of the first crate 1210 and an area ALP, 2 defined by an outer perimeter of the lower portion 1120 of the second crate 1220 may be equal, such that the first crate 1210 and the second crate 1220 fit accurately together, when the second crate 1220 is stacked on top of the first crate 1210.
In further embodiments, the bottom 110 of the second crate 1220 may also comprise a plurality of vent openings so as to provide a venting path between the first crate 1210 and the second crate 1220.
Referring to
In summary, embodiments of the present invention provide a crate such as a banana crate, wherein the design of the vent holes of the crate allows for proper venting of the interior of the crate even in case same is stacked such that two crates are arranged such the end wall of one crate is adjacent to a side wall of another crate (e.g. a five-down configuration). Specifically, by providing a venting path, a uniform air distribution and therefore a consistent temperature control for fruit quality may be achieved with such a design.
Here, the arrangement of the vent holes in the side walls is to be such that at least one vent hole is to be provided in the side wall at a distance from each corner, the distance being equal to the distance the grip hole in the end wall is away from the same corner, thereby ensuring at least a partial overlap of the grip hole and at least one vent hole in case of stacking the plurality of crates as mentioned above. In accordance with further embodiments pairs of vent holes may be provided that together may have a shape similar to the grip hole. Also, a plurality of vent holes being equally spaced may be provided with a spacing being less than the dimension of the grip hole.
A further aspect of embodiments is the smooth inside surface thereof being shaped in convex form towards the outside and therefore products with rounded surfaces, like bananas, are more easily accommodated at the side portions of the crate by providing the convex or curved inner surface. This may apply for both the side walls and for the end walls. In accordance with further embodiments, stiffening members like ribs and the likes are provided only on the outside of the crate.
Yet another feature of embodiments is the provision of a thinned portion in the end walls allowing a cutting thereof to provide for an opening, allowing a user of the crate to take a look into the interior of the crate, which is important for determining for a complete batch of crates whether the product inside the crate, for example bananas, already reached a desired degree of ripeness.
The fourth feature concerns the bottom which is arch-shaped. This does not have any direct impact on the products inside the crate, but upon stacking a plurality of crates on top of each other. This allows for provided additional space in a crate below, thereby avoiding damaging product which slightly stick out beyond the upper end of the lower crate. The arch- and wavy-shaped bottom allows accommodating such products slightly sticking out in the crate below.
The above described embodiments are merely illustrative for the principles of the present invention. It is understood that modifications and variations of the arrangements and the details described herein will be apparent to others skilled in the art. It is the intent, therefore, to be limited only by the scope of the impending patent claims and not by the specific details presented by way of description and explanation of the embodiments herein.