CRC-free medicinal aerosol formulations of 1,1,1,2-tetrafluoroethane (134A) with polar adjuvant

Information

  • Patent Grant
  • 6352684
  • Patent Number
    6,352,684
  • Date Filed
    Tuesday, April 28, 1998
    26 years ago
  • Date Issued
    Tuesday, March 5, 2002
    22 years ago
Abstract
A medicinal aerosol formulation including 0.01-5% medicament, at least 50% by weight 1,1,1,2-tetrafluoroethane (134a), less than 5% surface active agent, and at least one compound having higher polarity than 1,1,1,2-tetrafluoroethane, and which is free of chlorofluorocarbons and propellants CHClF2, CH2F2 and CF3CH3.
Description




FIELD OF THE INVENTION




This invention relates to medicinal aerosol formulations and in particular to formulations suitable for pulmonary, nasal, buccal or topical administration which are at least substantially free of chlorofluorocarbons.




BACKGROUND TO THE INVENTION




Since the metered dose pressurised inhaler was introduced in the mid 1950's, inhalation has become the most widely used route for delivering bronchodilator drugs and steroids to the airways of asthmatic patients. Compared with oral administration of bronchodilators, inhalation offers a rapid onset of action and a low instance of systemic side effects. More recently, inhalation from a pressurised inhaler has been a route selected for the administration of other drugs, e.g., ergotamine, which are not primarily concerned with treatment of a bronchial malady.




The metered dose inhaler is dependent upon the propulsive force of a propellant system used in its manufacture. The propellant generally comprises a mixture of liquified chlorofluorocarbons (CFC's) which are selected to provide the desired vapour pressure and stability of the formulation, Propellants 11, 12 and 114 are the most widely used propellants in aerosol formulations for inhalation administration.




In recent years it has been established that CFC's react with the ozone layer around the earth and contribute towards its depletion. There has been considerable pressure around the world to reduce substantially the use of CFC's, and various Governments have banned the “non-essential” use of CFC's. Such “non-essential” uses include the use of CFC's as refrigerants and blowing agents, but heretofore the use of CFC's in medicines, which contributes to less than 1% of the total use of CFC's, has not been restricted. Nevertheless, in view of the adverse effect of CFC's on the ozone layer it is desirable to seek alternative propellant systems which are suitable for use in inhalation aerosols.




U.S. Patent No. 4,174,295 discloses aerosol propellant compositions which consist of a mixture of a hydrogen-containing chlorofluorocarbon or fluorocarbon (A), selected from the group consisting of CHClF


2


(Freon 22), CH


2


F


2


(Freon 32) and CF


3


-CH


3


(Freon 143a), with a hydrogen-containing fluorocarbon or chlorofluorocarbon (B) selected from the group consisting of: CH


2


ClF (Freon 31), CClF


2


-CHClF (Freon 123a), CF


3


-CHClF (Freon 124), CHF


2


-CClF


2


(Freon 124a), CHClF-CHF


2


(Freon 133), CF


3


-CH


2


Cl (Freon 133a), CHF


2


-CHF


2


(Freon 134), CF


3


-CH


2


F (Freon 134a), CClF


2


-CH


3


(Freon 142b) and CHF


2


-CH


3


(Freon 152a). The compositions may contain a third component (C) consisting of a saturated hydrocarbon propellant, e.g., n-butane, isobutane, pentane and isopentanes. The propellant compositions comprise 5 to 60% of (A), 5 to 95% of (B) and 0 to 50% of (C) and are said to be suitable for application in the fields of: hair lacquers, anti-perspiration products, perfumes, deodorants for rooms, paints, insecticides, for home cleaning products, for waxes, etc. The compositions may contain dispersing agents and solvents, e.g., methylene chloride, ethanol etc.




It has now been found that 1,1,1,2-tetrafluoroethane has particularly suitable properties for use as a propellant for medicinal aerosol formulations when used in combination with a surface active agent and an adjuvant having a higher polarity than 1,1,1,2-tetrafluoroethane.




SUMMARY OF THE INVENTION




According to the present invention there is provided an aerosol formulation comprising a medicament, a surfactant, 1,1,1,2-tetrafluoroethane and at least one compound having a higher polarity than 1,1,1,2-tetrafluoroethane.




It has been found that 1,1,1,2-tetrafluoroethane, hereinafter referred to as Propellant 134a, may be employed as a propellant for aerosol formulations suitable for inhalation therapy when used in combination with a compound (hereinafter an “adjuvant”) having a higher polarity than Propellant 134a. The adjuvant should be miscible with Propellant 134a in the amounts employed. Suitable adjuvants include alcohols such as ethyl alcohol, isopropyl alcohol, propylene glycol, hydrocarbons such as propane, butane, isobutane, pentane, isopentane, neopentane, and other propellants such as those commonly referred to as Propellants 11, 12, 114, 113, 142b, 152a 124, and dimethyl ether. The combination of one or more of such adjuvants with Propellant 134a provides a propellant system which has comparable properties to those of propellant systems based on CFC's, allowing use of known surfactants and additives in the pharmaceutical formulations and conventional valve components. This is particularly advantageous since the toxicity and use of such compounds in metered dose inhalers for drug delivery to the human lung is well established. Preferred adjuvants are liquids or gases at room temperature (22° C.) at atmospheric pressure.




Recently it has been established that certain CFC'S which have been used as anesthetics are not significantly ozone depleting agents as they are broken down in the lower atmosphere. Such compounds have a higher polarity than Propellant 134a and may be employed in the composition of the invention. Examples of such compounds include 2-bromo-2-chloro-1,1,1,-trifluoroethane, 2-chloro-1-(difluoromethoxy)-1,1,2-trifluoroethane and 2-chloro-2-(difluoromethoxy)-1,1,1-trifluoroethane.




In contrast to the prior art the compositions of the invention do not require the presence of Freon 22, Freon 32 or Freon 143a to provide useful properties; these propellants are preferably absent or present in minor amounts of less than 5% by weight of the propellant composition. The compositions are preferably free from CFC's.




The particular adjuvant(s) used and the concentration of the adjuvant(s) is selected according to the particular medicament used and the desired physical properties of the formulation.




It has been found that the use of Propellant 134a and drug asia binary mixture or in combination with a conventional surfactant such as sorbitan trioleate does not provide formulations having suitable properties for use with pressurised inhalers. It has been established that the physical parameters of polarity, vapour pressure, density, viscosity and interfacial tension are all important in obtaining a stable aerosol formulation, and by a suitable selection of a compound having a polarity higher than that of Propellant 134a stable aerosol formulations using Propellant 134a may be prepared.




The addition of a compound of higher polarity than Propellant 134a to Propellant 134a provides a mixture in which increased amounts of surfactant may be dissolved compared to their solubility in Propellant 134a alone. The presence of increased amounts of solubilised surfactant allows the preparation of stable, homogenous suspensions of drug particles. The presence of large amounts of solubilised surfactant may also assist in obtaining stable solution formulations of certain drugs.




The polarity of Propellant 134a and of an adjuvant may be quantified, and thus compared, in terms of a dielectric constant, or by using Maxwell's equation to relate dielectric constant to the square of the refractive index—the refractive index of materials being readily measurable or obtainable from the literature.




Alternatively, the polarity of adjuvants may be measured using the Kauri-butanol value for estimation of solvent power. The protocol is described in ASTM Standard: Designation 1133-86. However, the scope of the aforementioned test method is limited to hydrocarbon solvents having a boiling point over 40° C. The method has been modified as described below for application to more volatile substances such as is required for propellant.




Standardisation




In conventional testing the Kauri resin solution is standardised against toluene, which has an assigned value of 105, and a mixture of 75% n-heptane and 25% toluene by volume which has an assigned value of 40. When the sample has a Kauri-butanol value lower than 40, it is more appropriate to use a single reference standard of 75% n-heptane:25% toluene. The concentration of Kauri-butanol solution is adjusted until a titre between 35 ml and 45 ml of the reference standard is obtained using the method of the ASTM standard.




Method for Volatile Compounds




The density of the volatile substance under test is calculated to allow a volumetric titration from the added weight of the sample after testing.




Kauri-butanol solution (20 g) is weighed into an aerosol bottle. A non-metering valve is crimped onto the bottle and the weight of bottle and sample measured. Following the procedure detailed in ASTM standards as closely as possible, successive amounts of the volatile sample are transferred from an aerosol bottle via a transfer button until the end point is reached (as defined in ASTM). The aerosol bottle with titrated Kauri-butanol solution is re-weighed.




The Kauri-butanol value is calculated using the following formula:






V
=



(


W
2

-

W
1


)

d

×

40
B












in which:




W


2


=weight of aerosol bottle after titration (g)




W


1


=weight of aerosol bottle before titration (g)




d=density of sample (g/ml)




B is as defined in the ASTM standard and=ml of heptane-toluene blend required to titrate 20 g of Kauri-butanol solution.




If a titre (V) is obtained by precipitation of the Kauri resin out of solution, then a higher Kauri-butanol valve represents a sample of higher polarity.




If the sample and Kauri-butanol solution are immiscible, this is most likely to be due to the immiscibility of the sample with butanol resulting from an excessively low polarity. However, it is feasible that excessively high polarity could result in immiscibility. This is tested by checking the miscibility of the sample with water. If the sample is immiscible with water and immiscible with Kauri-butanol solution, then the Kauri-butanol value is deemed too low to be measured, and the polarity is to be regarded as lower than that of any material which would give a proper titre into Kauri-butanol solution.




The particular selection of adjuvant and concentration preferably provides the resulting mixture with a solubility parameter of from 6.0 to 8.5 (cal/cm


3


)


½


. A propellant system having a solubility parameter below 6.0 (cal/cm


3


)


½


is a door solvent for surfactants, resulting in unstable suspension formulations of drug. The preferred solubility parameter for the propellant system comprising Propellant 134a and adjuvant is in the range 6.5 to 7.8 (cal/cm


3


)


½


.




The vapour pressure of a propellant system is an important factor as it provides the propulsive force for the medicament. The adjuvant is selected to moderate the vapour pressure of Propellant 134a so that it is within the desired range. This allows for advantages in the manufacture of the dosage form and gives greater flexibility to obtain and vary the target vapour pressure at room temperature. Another factor in the choice of the adjuvant is that, whilst it should allow moderation of the vapour pressure of Propellant 134a, it should not easily demix when the mixture is cooled to lower temperatures for the purposes of manufacture of the aerosol formulation and filling the containers.




The vapour pressure may also be increased if desired depending on the choice of the adjuvant. It has been found that some of the propellant mixtures deviate from Raoult's Law. The addition of certain alcohols makes very little change to the vapour pressure of the mixture with Propellant 134a at room temperature. However addition of certain hydrocarbons having a lower vapour pressure than Propellant 134a can result in a mixture having a higher vapour pressure.




The vapour pressure of the formulations at 25° C. is generally in the range 20 to 150 psig (1.4 to 10.3×10


5


N/m


2


) preferably in the range 40 to 90 psig (2.8 to 6.2×10


5


N/m


2


).




The selection of adjuvant may also be used to modify the density of the formulation. Suitable control of the density may reduce the propensity for either sedimentation or “creaming” of the dispersed drug powders. The density of the formulations is generally in the range 0.5 to 2.0 g/cm


3


, preferably in the range 0.8 to 1.8 g/cm


3


, more preferably in the range 1.0 to 1.5 g/cm


3


.




The selection of adjuvant may also be used to adjust the viscosity of the formulation which is desirably less than 10 cP.




The selection of adjuvant may also be used to adjust the interfacial tension of the propellant system. In order to optimise dispersion of drug particles and stability the interfacial tension of the formulation is desirably below 70 dynes/cm.




Propellant 134a is generally present in the aerosol formulations in an amount of at least 50% by weight of the formulation, normally 60 to 95% by weight of the formulation.




Propellant 134a and the component of higher polarity are generally employed in the weight ratio 50:50 to 99:1 Propellant 134a:high polarity component, preferably in the weight ratio 70:30 to 98:2 and more preferably in the weight ratio 85:15 to 95:5 Propellant 134a:high polarity component. Preferred compounds of higher polarity than Propellant 134a include ethanol, pentane, isopentane and neopentane.




The aerosol formulations comprise a surface active agent to stabilise the formulation and lubricate the valve components. Suitable surface active agents include both non-fluorinated surfactants and fluorinated surfactants known in the art and disclosed, for example, in British Patent Nos. 837465 and 994734 and U.S. Pat. No. 4,352,789. Examples of suitable surfactants include: oils derived from natural sources, such as, corn oil, olive oil, cotton seed oil and sunflower seed oil.




Sorbitan trioleate available under the trade name Span 85,




Sorbitan mono-oleate available under the trade name Span 80,




Sorbitan monolaurate available under the trade name Span 20,




Polyoxyethylene (20) sorbitan monolaurate available under the trade name Tween 20,




Polyoxyethylene (20) sorbitan mono-oleate available under the trade name Tween 80,




lecithins derived from natural sources such as those available under the trade name Epikuron particularly Epikuron 200.




Oleyl polyoxyethylene (2) ether available under the trade name Brij 92,




Stearyl polyoxyethylene (2) available under the trade name Brij 72,




Lauryl polyoxyethylene (4) ether available under the trade name Brij 30,




Oleyl polyoxyethylene (2) ether available under the trade name Genapol 0-020,




Block copolymers of oxyethylene and oxypropylene available under the trade name Synperonic,




Oleic acid, Synthetic lecithin, Diethylene glycol dioleate, Tetrahydrofurfuryl oleate, Ethyl oleate, Isopropyl myristate, Glyceryl trioleate, Glyceryl monolaurate, Glyceryl mono-oleate, Glyceryl monostearate, Glyceryl monoricinoleate, Cetyl alcohol, Stearyl alcohol, Polyethylene glycol 400, Cetyl pyridinium chloride.




The surface active agents are generally present in amounts not exceeding 5 percent by weight of the total formulation. They will usually be present in the weight ratio 1:100 to 10:1 surface active agent:drug(s), but the surface active agent may exceed this weight ratio in cases where the drug concentration in the formulation is very low.




Suitable solid medicaments include antiallergics, analgesics, bronchodilators, antihistamines,therapeutic proteins and peptides, antitussives, anginal preparations, antibiotics, anti-inflammatory preparations, hormones, or sulfonamides, such as, for example, a vasoconstrictive amine, an enzyme, an alkaloid, or a steroid, and synergistic combinations of these. Examples of medicaments which may be employed are: Isoproterenol [alpha-(isopropylaminomethyl) protocatechuyl alcohol], phenylephrine, phenylpropanolamine, glucagon, adrenochrome, trypsin, epinephrine, ephedrine, narcotine, codeine, atropine, heparin, morphine, dihydromorphinone, ergotamine, scopolamine, methapyrilene, cyanocobalamin, terbutaline, rimiterol, salbutamol, flunisolide, colchicine, pirbuterol, beclomethasone, orciprenaline, fentanyl, and diamorphine. Others are antibiotics, such as neomycin, streptomycin, penicillin, procaine penicillin, tetracycline, chlorotetracycline and hydroxytetracycline; adrenocorticotropic hormone and adrenocortical hormones, such as cortisone, hydrocortisone, hydrocortisone acetate and prednisolone; insulin, antiallergy compounds such as cromolyn sodium, etc.




The drugs exemplified above may be used as either the free base or as one or more salts known to the art. The choice of free base or salt will be influenced by the physical stability of the drug in the formulation. For example, it has been shown that the free base of salbutamol exhibits a greater dispersion stability than salbutamol sulphate in the formulations of the invention.




The following salts of the drugs mentioned above may be used;




acetate, benzenesulphonate, benzoate, bicarbonate, bitartrate, bromide, calcium edetate, camsylate, carbonate, chloride, citrate, dihydrochloride, edetate, edisylate, estolate, esylate, fumarate, fluceptate, gluconate, glutamate, glycollylarsanilate, hexylresorcinate, hydrobromide, hydrochloride, hydroxynaphthoate, iodide, isethionate, lactate, lactobionate, malate, maleate, mandelate, mesylate, methylbromide, methylnitrate, methylsulphate, mucate, napsylate, nitrate, pamoate (embonate), pantothenate, phosphate/diphosphate, polygalacturonate, salicylate, stearate, subacetate, succinate, sulphate, tannate, tartrate, and triethiodide.




Cationic salts may also be used. Suitable cationic salts include the alkali metals, e.g. sodium and potassium, and ammonium salts and salts of amines known in the art to be pharmaceutically acceptable, e.g. glycine, ethylene diamine, choline, diethanolamine, triethanolamine, octadecylamine, diethylamine, triethylamine, 1-amino-2-propanol-amino-2-(hydroxymethyl)propane-1,3-diol and 1-(3,4-dihydroxyphenyl)-2 isopropylaminoethanol.




For pharmaceutical purposes the particle size of the powder should desirably be no greater than 100 microns diameter, since larger particles may clog the valve or orifice of the container. Preferably the particle size should be less than 25 microns in diameter. Desirably the particle size of the finely-divided solid powder should for physiological reasons be less than 25 microns and preferably less than about 10 microns in diameter. The particle size of the powder for inhalation therapy should preferably be in the range 2 to 10 microns.




There is no lower limit on particle size except that imposed by the use to which the aerosol produced is to be put. Where the powder is a solid medicament, the lower limit of particle size is that which will be readily absorbed and retained on or in body tissues. When particles of less than about one-half micron in diameter are administered by inhalation they tend to be exhaled by the patient.




The concentration of medicament depends upon the desired dosage but is generally in the range 0.01 to 5% by weight.




The formulation of the invention may be filled into conventional aerosol containers equipped with metering valves and dispensed in an identical manner to formulations employing CFC's.











The invention will now be illustrated by the following Examples.




The following components were used in the Examples:





















Salbutamol Sulphate B.P., micronised




Salbutamol







Beclomethasone Dipropionate




BDP







Isopropylacohol solvate, micronised







Sodium Cromoglycate B.P., micronised




DSCG







Sorbitan trioleate




Span 85







Lecithin commercially available




Lipoid S100







under the trade name Lipoid S100







Oleic Acid B.P.




oleic acid







1,1,1,2-Tetrafluoroethane




P134a







Ethyl alcohol B.P.




ethanol







n-Pentane, standard laboratory




b-pentane







reagent















The formulations in the Examples were prepared by the following techniques.




Each drug and surfactant combination was weighed into a small beaker. The required quantity of the higher boiling point component of the propellant system e.g. ethanol was added and the mixture homogenised using a Silverson mixer. The required quanity of the mixture was dispensed into a P.E.T. bottle and an aerosol valve crimped in place. Propellant 134a was added to the required weight by pressure filling.




EXAMPLES 1 to 6




Formulations containing Salbutamol




The formulations reported in the following Tables were prepared.



















Ingredient




Example No.
















(g)




1




2




3











Salbutamol




0.010




0.010




0.010







Span 85




0.012

















Oleic Acid









0.012












Lipoid S100














0.012







n-Pentane




1.240




1.240




1.240







P134a




3.720




3.720




3.720






























Ingredient




Example No.
















(g)




1




2




3











Salbutamol




0.010




0.010




0.010







Span 85




0.012

















Oleic Acid









0.012












Lipoid S100














0.012







n-Pentane




1.240




1.240




1.240







P134a




3.720




3.720




3.720















All formulations comprised a suspension of salbutamol. Examples 4 to 6 containing ethanol appeared to be more stable than Examples 1 to 3 containing n-pentane, exhibiting a decreased tendency to settling.




EXAMPLES 7 to 12




Formulations containing Beclomethasone Dipropionate




The formulations reported in the following Tables were prepared.



















Ingredient




Example No.
















(g)




7




8




9











BDP




0.005




0.005




0.005







Span 85




0.012

















Oleic Acid









0.012












Lipoid S100














0.006







n-Pentane




1.240




1.240




1.240







P134a




3.720




3.720




3.720






























Ingredient




Example No.
















(g)




7




8




9











BDP




0.005




0.005




0.005







Span 85




0.012

















Oleic Acid









0.012












Lipoid S100














0.006







n-Pentane




1.240




1.240




1.240







P134a




3.720




3.720




3.720















For those formulations containing n-pentane, Examples and 8 appeared less turbid than Example 9, and Example 8 prepared to form a solution after 4-5 days.




Examples 10 to 12 produced solution formulations.




EXAMPLES 13 to 18




Formulations containing Sodium Cromoglycate




The formulations reported in the following Tables were prepared.



















Ingredient




Example No.
















(g)




13




14




15











DSCG




0.100




0.100




0.100







Span 85




0.024

















Oleic Acid









0.024












Lipoid S100














0.024







n-Pentane




1.240




1.240




1.240







P134a




3.720




3.720




3.720






























Ingredient




Example No.
















(g)




13




14




15











DSCG




0.100




0.100




0.100







Span 85




0.024

















Oleic Acid









0.024












Lipoid S100














0.024







n-Pentane




1.240




1.240




1.240







P134a




3.720




3.720




3.720















Examples 13 to 18 produced suspension formulations, Examples 16 to 18 containing ethanol exhibiting better stability properties than Examples 13 to 15 containing n-pentane.




EXAMPLES 19 to 23




The following Examples illustrate the use of different adjuvants with Propellant 134a.



















Ingredient




Example No.


















(g)




19




20




21




22




23











Salbutamol




0.012




0.012




0.012




0.012












BDP
























0.010







Span 85




0.001




0.001




0.001




0.001












Oleic Acid
























0.001







P134a




4.98 




5.22 




5.28 




5.61 




5.04 







nepentane




0.55 



























Isopropyl-









0.58 






















alcohol







Isopropyl-














0.59 

















myristate







Propellant 11



















0.62 












Isopentane
























0.56 















Each Example was 5 ml in volume and was in the form of stable suspension.




EXAMPLE 24




This Example illustrates the use of different surfactants in the following basic formulations:






















Salbutamol




0.012




g







Ethanol




0.58




g







P134a




5.220




g














Surfactant




A or B








Volume = 5 ml













A = 0.005 g











B = 0.012 g













The following surfactants were employed to form stable suspensions in the concentrations specified.



















1.




Span 85




A, B.






2.




Span 80




A.






3.




Span 20




A.






4.




Tween 20




A.






5.




Tween 80




A.






6.




Oleic acid




A, B.






7.




Epikuron 200




B.






8.




Synthetic lecithin




B.






9.




Brij 92




A.






10.




Brij 72




A.






11.




Brij 30




B.






12.




Genapol 0-020




A.






13.




Diethylene glycol




A.







dioleate






14.




Tetrahydrofurfuryl




A.







oleate







15.




Ethyl oleate




A.






16.




Isopropyl myristate




B.






17.




Glyceryl trioleate




A, B.






18.




Glyceryl monolaurate




A.






19.




Glyceryl mono-oleate




A.






20.




Glyceryl monostearate




A.






21.




Glyceryl monoricinoleate




A.






22.




Cetyl alcohol




A.






23.




Stearyl alconol




B.






24.




Polyethylene glycol 400




B.






25.




Synperonic PE L61




A.






26.




Synperonic PE L64




A.






27.




Synperonic PE L92




A.






28.




Synperonic PE P94




A.






29.




Cetyl pyridinium chloride




A.






30.




FC 807 free acids




A, B.







(consisting mainly of







bis(perfluoro-n-octyl-N-







ethyl sulphonamidoethyl)







phosphate)






31




Corn Oil




B,













Claims
  • 1. A medicinal aerosol formulation comprising 0.01-5% medicament by weight of the formulation, 1,1,1,2-tetrafluoroethane in an amount of at least 50% by weight of the formulation, less than 5% surface active agent by weight of the formulation, and at least one compound having a higher polarity than 1,1,1,2-tetrafluoroethane, and wherein said formulation is free of chlorofluorocarbons and free of propellants CHClF2, CH2F2 and CF3CH3.
  • 2. An aerosol formulation according to claim 1 suitable for administration to a patient by oral or nasal inhalation.
  • 3. An aerosol formulation according to claim 2 comprising a suspension of medicament particles having a median particle size of less than 10 microns.
  • 4. An aerosol formulation according claim 2 which is a solution formulation.
  • 5. An aerosol formulation according to claim 1 wherein said compound having a higher polarity than 1,1,1,2-tetrafluoroethane is selected from the group consisting of alcohols, propane, butane, isobutane, pentane, isopentane, neopentane, and mixtures thereof.
  • 6. An aerosol formulation as claimed in claim 5 wherein said compound is selected from the group consisting of ethyl alcohols isopropyl alcohol, n-pentane, isopentane, neopentane, isopropyl myristate and mixtures thereof.
  • 7. An aerosol formulation according to claim 1 wherein 1,1,1,2-tetrafluoroethane is present in an amount in the range 60 to 95% by weight of the formulation.
  • 8. An aerosol formulation according to claim 1 wherein the weight ratio of 1,1,1,2-tetrafluoroethane:compound of higher polarity is in the range 50:50 to 99:1.
  • 9. An aerosol formulation according to claim 8 wherein the weight ratio of 1,1,1,2-tetrafluoroethane: compound of high polarity is in the range 70:30 to 98:2.
  • 10. An aerosol formulation according to claim 9 wherein the ratio of 1,1,1,2-tetrafluoroethane:compound of higher polarity is in the range 85:15 to 95:5.
  • 11. An aerosol formulation according to claim 5 comprising surface active agent selected from the group consisting of sorbitan trioleate, sorbitan monooleate, sorbitan monolaurate, polyoxyethylene (20) sorbitan monolaurate, polyoxyethylene (20) sorbitan monooleate, natural lecithin, oleyl polyoxyethylene (2) ether, stearyl polyoxyethylene (4) ether, block copolymers of oxyethylene and oxypropylene, oleic acid, synthetic lecithin, diethylene glycol dioleate, tetrahydrofurfuryl oleate, ethyl oleate, isopropyl myristate, glyceryl monooleate, glyceryl monostearate, glyceryl monoricinoleate, cetyl alcohol, stearyl alcohol, polyethylene glycol 400 and cetyl pyridinium chloride, olive oil, glyceryl monolaurate, corn oil, cotton seed oil and sunflower seed oil.
  • 12. An aerosol formulation according to claim 11 wherein the weight ratio of surface active agent:medicament is in the range 1:100 to 10:1.
  • 13. An aerosol formulation according to claim 11 wherein said medicament is selected from the group consisting of salbutamol, beclomethasone dipropionate, disodium cromoglycate, pirbuterol, isoprenaline, adrenaline, rimiterol, and ipratropium bromide.
  • 14. The medicinal aerosol formulation of claim 11, wherein said compound having higher polarity than 1,1,1,2-tetrafluoroethane comprises ethanol.
  • 15. The medicinal aerosol formulation of claim 14, wherein said medicament is in the form of a micronized suspension of salbutamol sulphate.
  • 16. The medicinal aerosol formulation of claim 14, wherein said medicament is in the form of a micronized suspension of sodium cromoglycate.
  • 17. The medicinal aerosol formulation of claim 14, wherein said medicament is in the form of a solution of beclomethasone dipropionate.
Priority Claims (1)
Number Date Country Kind
88284773 Dec 1988 GB
Parent Case Info

This is a continuation of application Ser. No. 08/783,737, now U.S. Pat. No. 5,766,573, and Ser. No. 08/784,436, now U.S. Pat. No. 5,776,434, both filed Jan. 16, 1997, which are continuations of application Ser. Nos. 08/455,880 and 08/455,638, respectively, both filed May 31, 1995, now abandoned, which are divisional of application Ser. No. 08/026,476, filed Mar. 4, 1993, now U.S. Pat. No. 5,695,743, which is a divisional of application Ser. No. 07/649,140, filed Jan. 30, 1991, now U.S. Pat. No. 5,225,183, which is a continuation of application Ser. No. 07/442,119, filed Nov. 28, 1989, now abandoned, which claims foreign priority to GB 8828477.3, filed Dec. 6, 1988.

US Referenced Citations (47)
Number Name Date Kind
2868691 Porush et al. Jan 1959 A
2885427 Ruh et al. May 1959 A
3014844 Thiel et al. Dec 1961 A
3219533 Mullins Nov 1965 A
3261748 Larsen Jul 1966 A
3608066 Illartein Sep 1971 A
3897779 Hansen Aug 1975 A
4083954 Tsuchiya et al. Apr 1978 A
4129603 Bell Dec 1978 A
4161516 Bell Jul 1979 A
4174295 Bargigia et al. Nov 1979 A
4243548 Heeb et al. Jan 1981 A
4311863 Gumprecht Jan 1982 A
4352789 Thiel Oct 1982 A
4405598 Brown Sep 1983 A
4428854 Enjo et al. Jan 1984 A
4590206 Forrester et al. May 1986 A
4601897 Saxton Jul 1986 A
4814161 Jinks et al. Mar 1989 A
4851211 Adjei et al. Jul 1989 A
4866051 Hunt et al. Sep 1989 A
4897256 Adjei et al. Jan 1990 A
4983312 Tamura et al. Jan 1991 A
5118494 Schultz et al. Jun 1992 A
5126123 Johnson Jun 1992 A
5182097 Byron Jan 1993 A
5190029 Byron et al. Mar 1993 A
5225183 Purewal et al. Jul 1993 A
5290539 Marecki Mar 1994 A
5370862 Klokkers-Bethke Dec 1994 A
5376359 Johnson Dec 1994 A
5439670 Purewal et al. Aug 1995 A
5453445 Henry Sep 1995 A
5492688 Byron et al. Feb 1996 A
5496537 Henry Mar 1996 A
5605674 Purewal et al. Feb 1997 A
5653962 Akehurst et al. Aug 1997 A
5674471 Akehurst et al. Oct 1997 A
5674473 Purewal et al. Oct 1997 A
5681545 Purewal et al. Oct 1997 A
5683677 Purewal et al. Nov 1997 A
5695743 Purewal et al. Dec 1997 A
5720940 Purewal et al. Feb 1998 A
5766573 Purewal et al. Jun 1998 A
5776432 Schultz et al. Jul 1998 A
5776434 Purewal et al. Jul 1998 A
5980867 Tzou et al. Nov 1999 A
Foreign Referenced Citations (31)
Number Date Country
7905194 May 1995 AU
1178975 Oct 1964 DE
1719443 Apr 1973 DE
2736500 Feb 1978 DE
2737132 Feb 1978 DE
275404 Jul 1988 EP
518601 Dec 1992 EP
0587790 Mar 1994 EP
0365 119 Nov 1994 EP
0616525 Sep 1995 EP
837465 Jun 1960 GB
2046093 Nov 1980 GB
1066056 Aug 1976 IT
1114407 Jun 1977 IT
1114871 Jun 1977 IT
52-80282 May 1977 JP
63-211237 Feb 1988 JP
6-508149 Sep 1994 JP
8604233 Jul 1986 WO
9007333 Jul 1990 WO
9009167 Aug 1990 WO
9104011 Apr 1991 WO
9111173 Aug 1991 WO
9111495 Aug 1991 WO
9200061 Jan 1992 WO
9200107 Jan 1992 WO
9208446 May 1992 WO
9222287 Dec 1992 WO
9311743 Jun 1993 WO
9311744 Jun 1993 WO
9311745 Jun 1993 WO
Non-Patent Literature Citations (87)
Entry
IVAX, et al v. Minnesota Mining and Manufacturing Company, complaint filed Aug. 30, 2000, Civil action 00-3219, U.S. District Court for the Southern Distric of Florida.
Complaint, Glaxo Wellcome Inc. v. Minnesota Mining and Manufacturing, Civil Action No. 1:99CV00536, filed Jun. 25, 1999, United States District Court, Middle District of North Carolina, Durham Division.
Bowman, P., Letter to EPO re, Opposition to EP 0372777, dated Aug. 18, 1994, submitted in Japanese Opposition to 2786493.
Tsuda, et al., “Manufacturing Method for Medicine”, vol. 2, Medicine Development Basic Course XI, pp. 540-553, Nov. 15, 1971, (K.K. Chijin Shokan, Shinjuku, Tokyo.
Fukai, et al, Today's New Medicine, pp. 196-345, Apr. 30, 1988, (Yakugyo Jifosha, Japan).
Awatsu, et al, Study of New Medicine, 5th Revised Edition, pp. 281-286, May 20, 1987, (Hirokawa Shoten, Tokyo).
Nippon Glaxo Product Literature, “Becotide 50 Inhaler, Becotide 100 Inhaler” , Revised Jan. 1996 and Feb. 1995.
“Dielectric Constants of Organic Compounds”, Table of Compiled Information submitted Jul. 11, 1996 in Opposition to European Patent EP 0499344.
Dictionnaire Vidal, 55th Ed., 1979, pp. 392—Chibro-Plast, 1195, 1926—Spray 1000, 1927, 2238-2240—
Ventoline Aerosol-doseur (O.V.P., Paris).
Anderson, Philip O. “Chlorofluorocarbons in Medicines”, American Journal of Hospital Pharmacy, vol. 47, Jun. 1990, pp. 1382-1385.
“3M's Airomir HFA system ready,” SCRIP No. 1926, p. 30, May 27, 1994.
Neumüller, Dr. Otto-Albrecht, Rompps Chemie-Lexikon, 8th Ed.,p. 3898, 1987 (Franckh's Publication House, Stuttgart, Germany).
Newhouse, M.T., “Metered Dose Pressuruized aerosols and the Ozone Layer”, Eur. Respir. J. vol. 2 pp. 1232-1233 (1990).
Sanders, Paul A. Ph.D. “Spray Characteristics,” Handbook of Aerosol Technology, Second Edition, Chapter 9, pp. 145-164 (1979) (Van Nostrand Reinhold Co., New York).
“Fluorocarbon/Ozone Alternatives to Fully Halogenated Chlorofluorocarbons: The Du Pont Development Program”, Dupont Update, Mar. 1987, Dupont Freon Products Division.
“Du Pont to drop CFCs—Atochem & Allied link,” Manufacturing Chemist, May 1988, p. 17.
Spauschus, H.O., “HFC 134a as a Substitute Refrigerant for CFC 12”,Int. J. Refrig., 1988, vol. 11, Nov. (based on paper presented 18 to 21 Jul. 1988).
“Les Substituts F 22—F 502, FC 142b, F 123-F134a, FC 141b”, Atochem Product Information, dated Oct. 1988.
Dorvault, F., L'Officine, 20th Ed., (1978), pp. 547-548 (Editions Vigot, Paris, France).
Dexa-Rhinospray© Spray Doscur, product labeling, Aug. 1970, (C. H. Bochringer Sohn Ingelheim AM Rhein, Germany).
Pedersen, Henrik et al., “CFC-Gasser I Medicinske Spray,” Ugeskr Laeger, 151/12, Mar. 1989,, pp.
Reiner, E., “Fluorocarbons and Ozone”, Symposium on Vapor Phase Soldering, Sunnyvale, CA, Apr. 4, 1988.
James, D.H., “Important Information on CFC Issue,” Western Union Mailgram letter from DuPont to propellant customer, Dick Bunning, Mar. 24, 1988.
“Minutes of the Metered Dose Pharmaceutical CFC Meeting Held at 3M Company on Jan. 24, 1989,” submitted in the U.K. High Court of Justice, Chancery Division, Patents Court, before the Honorable Mr. Justice Jacob, combined cases CH/96/3771 and CH/96/3773 (re European Patent Nos. 0,372,777,0,499,344,and 0,553,298).
Kelly, S.W., “Opportunities for Alternaives to CFCs in the Aerosol Sector,” Imperial Chemical Industries (ICI) report, submitted in the U.K. Hight Court of Justice, Chancery Division, Patents Court, before the Honorable Mr. Justice Jacob, combined cases CH/96/3771 and CH/96/3773 (re European Patent Nos. 0,372,777, 0,499,344, and 0,553,298).
“Use of Alternative Propellants in Medicinal Pressurized Aerosols,” Research Disclosure, 30161, May 1989, p. 341.
European Patent Office Technical Board of Appeals Decision, dated Apr. 8, 1999, re European Patent EP-B-0 372 777 (Riker Laboratories, Inc.).
“Chronology P 134(a),” submitted in European Patent Office Opposition proceedings re European Patent EP-B-0 372 777 (Riker Laboratories, Inc.).
“Du Pont Commercializes CFC Alternative,” Chemical Marketing Reporter, Oct. 3, 1988 (Schnell Publishing Co.).
“The quest for ‘ozone friendly’ gases,” Financial Times, Nov. 11, 1988 (London).
“ICI Annouces ‘Ozone Friendly’ Production Plants,” ICI News Release, Nov. 22, 1988 (ICI Americas, Wilmington, Delaware).
Schoon, N., “ICI to build new ‘ozone-friendly’ chemical plants,” Independent, Nov. 23, 1988.
“Witness Statement of Ian Smith,” with attachments, submitted in European Patent Office Opposition proceedings re European Patent EP-B-0 372 777 (Riker Laboratories, Inc.).
“Witness Statement of John Frederick David Mills,” with attachments, submitted in European Patent Office Opposition proceedings re European Patent EP-B-0 372 777 (Riker Laboratories, Inc.).
“Witness Statement of Kay Monaghan,” with attachments, submitted in European Patent Office Opposition proceedings re European Patent EP-B-0 372 777 (Riker Laboratories, Inc.).
“Witness Statement of Stuart Kelly,” submitted in European Patent Office Opposition proceedings re European Patent EP-B-0 372 777 (Riker Laboratories, Inc.).
Transcript pages excerpted from U.K. Patent Courts trial, Jun. 1997, submitted in European Patent Office Opposition proceedings re European Patent EP-B-0 372 777 (Riker Laboratories, Inc.).
“Expert Report of Dr. Ian J. Smith,” submitted in European Patent Office Opposition proceedings re European Patent EP-B-0 372 777 (Riker Laboratories, Inc.).
Expert Report of John Sciarra, submitted in European Patent Office Opposition proceedings re European Patent EP-B-0 372 777 (Riker Laboratories, Inc.).
“ICI Despatch Note,” indicating shipment of 134a to 3M (U.K.), submitted in the U.K. High Court of Justice, Chancery Division, Patents Court, before the Honorable, Mr. Justice Jacob, combined cases CH/96/3771 and CH/96/3773 (re European Patent Nos, 0,372,777, 0,499,344, and 0,553,298).
Board of Patent Appeals and Interferences decision dated Sep. 23, 1997, ex parte Purewal, Wilkinson, Lambert, Smith, Donnell, and Kuepper, Appeal No. 95/3256, U.S. application No. 08/041,276 for “Analgesic Formulations.”
Board of Patent Appeals and Interferences decision dated Jul. 31, 1995, ex parte Schultz and Schultz, Appeal No. 94-2879, U.S. application No. 07/769,547 for “Beclomethasone Solution Aerosol Formulations.”
Block, P., “The UN focuses on ozone levels,” Chemical Week, May 13, 1987, pp. 8 and 12.
New Scientist, p. 22, Apr. 23, 1987.
Journal of Aerosol Medicine, vol. 4, No. 3, pp. 181-187, 1991.
Aerosol Age, Jul. 1988, pp. 32-33 and 42-43.
Handbook of Aerosol Technology, 2nd Ed., p. 30-35, 166-167 and 232-233, 1979.
Medical Device Technology 5, 21-25, 1991.
K. Thoma, Aerosol—Moglichkeiten und Probleme einer Darreichungsform, Werber-und Vertriebsgesellschaft Deutscher Apotheker m.b.H., Frankfurt a.M., 1979, 153-161.
K. Thoma, Pharma Technologie, Concept Heidelberg, 1984, 94-102.
H-FCKW 123 und H-FKW 134a, Frigen-Information KT 08/88.
T. Nelson, Alternative Formulations to Reduce CFC Use in U.S. Exempted and Excluded Aerosol Products, Report No. EPA-600/2-89-061; Nov. 1989.
Aerosol Age, Jul. 1988, pp. 28-31.
Physicians' Desk Reference, 40th Edition 1986, Medical Economics Company Inc. at Oradell, NJ.
“Comparison of Output Particle Size Distributions from Pressurized Aerosols Formulated as Solutions or Suspensions”, R.N. Dalby and P.R. Byron, Pharmaceutical Res., vol. 5, No. 1 (1988) p. 36.
The Theory & Practice of Industrial Pharmacy, Leon Lachman et al., 3rd Ed., Lea & Febiger 1986, Chapter 20, p. 597, 599 and 603.
Chemical and Engineering News, Nov. 24, 1986, p. 52.
Handbook of Aerosol Technology, Second Edition (1979), pp. 30, 32, and 33.
U.S. Senate Hearing, May 12-14, 1987, pp. 487 and 347.
The Theory and Practice of Industrial Pharmacy, 2nd Edition, 1976, Lea & Fabiger, Philadelphia, pp. 270 and 276-280.
“CFC Propellant Substitution: International Perspectives”, Pharmaceutical Technology International, 1989, Fischer et al., pp. 16-18.
Aerosol Age, Nov. 1989, pp. 6,8.
Aerosol Age, Nov. 1989, p. 12.
Manufacturing Chemist, Nov. 1989, p. 8.
Aerosol Age, Nov. 1989, pp. 16-19.
Aerosol Age, Nov. 1989, pp. 24-26.
International Journal of Refrigeration, 1988, 11, 389 (Spauschus, Nov. 1988).
Manufacturing Chemist, Feb. 1988, p. 9.
Processing, Dec. 1988, p. 7.
Manufacturing Chemist, Sep. 1988, p. 9.
Manufacturing Chemist, Jun. 1988, p. 3.
Aerosol Age, Jul. 1988, pp. 28-31.
New Scientist, May 26, 1988, pp. 56-60.
Aerosol Age, Aug. 1988, pp. 32-39.
Research Disclosure, vol. 162, 1977, p. 70 (#16265).
European Patent Office Opposition Division decision, dated Apr. 10, 1996.
Jacob, J., United Kingdom Patents Court decision, dated Jun. 30, 1997.
Anderson, A., “Depletion of Ozone Layer Drives Competitors to Cooperate,” Nature, vol. 331, No. 6153, p. 201 Jan. 21, 1988.
“Acceptable CFC is Consortium Target,” Rubber & Plastics, Feb. 1988.
“ICI Caution on CFC 22,” Chemistry and Industry, p. 132, Mar. 7, 1988.
Shabecoff, P., “Some Concerns See No Success Till 90's” New York Times, pp. D1 and D6, Mar. 31, 1988.
“ICI Goes It Alone on HCFC 22 Withdrawal,” Manufacturing Chemist, p. 19, Apr. 1988.
Wright, P., “High-Tech Called into a Grave Ozone Layer Crisis,” The Times, Apr. 5, 1988.
“French/US CFC Substitutes Venture,” Chemistry and Industry, p. 243, Apr. 18, 1988.
“CFCs: The Search for ‘Ozone Friendly’ Alternatives,” Process Engineering, pp. 33-34, Jul. 1988.
“ICI Pioneers ‘Ozone Benign’ Production,” Telegraph, Nov. 23, 1988.
Continuations (5)
Number Date Country
Parent 08/783737 Jan 1997 US
Child 09/067346 US
Parent 08/784436 Jan 1997 US
Child 08/783737 US
Parent 08/455880 May 1995 US
Child 08/784436 US
Parent 08/455638 May 1995 US
Child 08/455880 US
Parent 07/442119 Nov 1989 US
Child 07/649140 US