Crimping apparatus

Information

  • Patent Grant
  • 6722021
  • Patent Number
    6,722,021
  • Date Filed
    Wednesday, June 20, 2001
    23 years ago
  • Date Issued
    Tuesday, April 20, 2004
    20 years ago
Abstract
A press-fitting unit includes a vertically movable press blade for press-fitting an electrical wire to a terminal disposed in a press-fit-type terminal of a connector. A connector retaining bar, movable in a horizontal direction, is disposed to be opposed to the press blade. The retaining bar is provided with a plurality of connector receiving recesses in parallel to hold connectors with a press-fit terminal. A wire chuck is disposed so as to abut against a rear part of the press blade so that the chuck unitedly moves with the press blade. The wire chuck is horizontally movable to a side of the press blade.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a manufacturing method of a wiring harness subassembly having both crimp-type terminals and press-fit-type terminals. Further, the invention relates to equipment for implementation of the manufacturing method, which includes a press-fitting unit, a connector retaining bar holding connectors in parallel, and a press-fitting apparatus with the connector retaining bar.




2. Description of the Prior Art





FIGS. 18

to


22


show a known manufacturing method of a wiring harness using crimped terminals.




In the method, the first step is cutting an electrical wire


14


into desired lengths. Next, each end


14




a


or


14




b


of the wire


14


is stripped off to expose a conductor


14




c


(stages


101


,


102


in

FIG. 18

) as illustrated in FIG.


19


. Then, the conductor


14




c


is crimped to a terminal


12


for connection (stage


103


in

FIG. 18

) as illustrated in FIG.


20


. And, after correct arrangement (stage


104


in

FIG. 18

) of the wire


14


with the terminal, a chuck


109


holds the wire


14


near the end


14




a.


Further, the terminal equipped wires are sequentially forced into clips


111


formed in a wire retaining bar


110


(stage


105


in

FIG. 18

) as illustrated in FIG.


21


. Finally, with picking up an end portion of the wire


14


from the clip


111


, a chuck


112


inserts the terminal into a connector housing


13


(stage


106


in

FIG. 18

) as illustrated in FIG.


22


. Thence, these steps complete a wiring harness subassembly (stage


107


in FIG.


18


).




Meanwhile,

FIGS. 23

to


24


show another known manufacturing method of a wiring harness using a press-fit terminal


10


. In the method, a wire


14


having been cut into a desired length, without stripping off each end thereof, is forced to enter into a press-fit terminal


10


disposed in a connector housing


11




a


by a vertically moving blade


32


(stages


113


and


114


). The application of these steps to plural connector


11


competes a wiring harness subassembly (stage


115


in FIG.


23


).




The connector


11


has press-fit terminals


10


disposed in upper and lower open compartments


116


formed between partitions in its connector housing


11




a


made of a synthetic resin (a double-sided press-fitting terminal connector). After the wires have been press-fitted, the closure of a cover plate


117


protects the press-fitted terminals.




However, in the known manufacturing method of a wiring harness using crimp terminals


12


is produced separately from a wiring harness utilizing press-fit terminals


10


. This has not been able to efficiently produce various types of wiring harnesses including both the crimp terminals


12


and the press-fit terminals


10


.




In view of the foregoing disadvantage, an object of the invention is to provide a manufacturing method of a wiring harness using both crimp terminals and press-fit terminals and to obtain means for the same, which includes a press-fitting apparatus.




SUMMARY OF THE INVENTION




For achieving the object, a manufacturing method of a wiring harness according to the invention includes the steps of:




stripping off one end of an electrical wire;




crimping the one end of the wire to a crimping terminal;




press-fitting the other end of the wire in a terminal of a connector; and




inserting the crimped terminal into a connector housing, which accomplishing a wiring harness subassembly having both the crimped wire end and the press-fitted wire end.




Another manufacturing method of a wiring harness according to the invention for press-fitting one stripped end of an electrical wire to a press-fit-type terminal of a connector by a press-fitting unit having a vertically movable press blade, including the steps of:




disposing in parallel a plurality of connectors having the press-fit-type terminal on a connector retaining bar;




press-fitting the stripped end of the wire to the press-fit-type terminal of the connector by the press-fitting unit;




horizontally transferring the connector retaining bar or the press-fitting unit;




press-fitting one stripped end of another wire to a press-fit terminal of another connector; and




repeating sequentially the horizontally transferring step and the press-fitting step, which accomplishing a wiring harness subassembly mounted on the connector retaining bar. Further, the press-fitting step may be carried out with the stripped end of the wire having been cut in a desired length and having being held by a wire chuck at one end thereof.




Moreover, the invention provides a press-fitting unit including:




a vertically movable press blade for press-fitting an electrical wire to a press-fit-type terminal of a connector; and




an upwardly resiliently loaded wire chuck disposed so as to abut against a rear part of the press blade so that the chuck can unitedly move with the press blade.




The wire chuck may be horizontally movable along a horizontal guide and can horizontally move to a side of the press blade with holding the wire. A couple of the horizontal guides advantageously extend in parallel respectively at each side of the press blade; and the wire chuck can move on the couple of horizontal guides.




Further, the press-fitting unit effectively includes a pair of wire guides each disposed along each side of the press blade and spring-loaded toward the connector, a fore end of each of the wire guides being positioned at each side of the press-fit-type terminal disposed in the connector.




Additionally, this invention provides a connector retaining bar, which includes a longitudinally extending base plate provided with a plurality of connector receiving recesses in parallel, each of the connector receiving recesses being able to hold a connector with a press-fit-type terminal. A plurality of parallel connector supports may be disposed on and held by the base plate, the connector supports respectively having one of the connector receiving recesses.




This invention further provides a press-fitting apparatus having:




a press-fitting unit including a vertically movable press blade for press-fitting an electrical wire to a terminal disposed in a connector,




a frame for fixing the press-fitting unit to the apparatus, a connector retaining bar disposed opposite to the press blade and movable in a horizontal direction, and




a transfer mechanism for transferring the bar,




wherein the connector retaining bar is provided with a plurality of connector receiving recesses in parallel.




Alternatively, the connector retaining bar may be fixed to the apparatus by a frame while and a transfer mechanism for transfers the press-fitting unit along the bar in a horizontal direction.




In addition, the apparatus has a pair or two pairs of upper and lower symmetrical press-fitting units; and the connector retaining bar is disposed between the upper and lower press-fitting units. The press-fitting units may respectively include an upwardly loaded wire chuck disposed so as to abut against a member jointed to the press blade.




Further, the apparatus can press-fit electrical wires to a couple of double-sided terminals mounted in a relative connector. Advantageously, while one side of the connector having double-sided terminal has been supported by the opposing wire guide, the wire is press-fitted into the other side terminal.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

shows a block diagram of a manufacturing method of a wiring harness according to the invention;





FIG. 2

is a perspective view showing generally a press-fitting apparatus utilized in the wiring harness manufacturing method;





FIG. 3

is a perspective view showing a wiring harness subassembly having both a press-fitting terminal and a crimping one;





FIG. 4

is a perspective view showing a stage for fabricating wiring harness subassemblies by utilizing a connector retaining bar;





FIG. 5

is a perspective view showing several groups of wiring harness subassemblies set on a respective connector retaining bar;





FIG. 6

is a top view of the connector retaining bar;





FIG. 7

is the partially omitted front view of the connector retaining bar;





FIG. 8

is a side view showing a press-fitting unit according to the invention;





FIG. 9

is the front view of the press-fitting unit;





FIGS. 10A

to


10


C are explanatory views mainly showing action of a wire guide;





FIG. 11

is the front view showing a first embodiment of a press-fitting apparatus;





FIG. 12

is a top view of the first embodiment;





FIG. 13

is a side view of the first embodiment;





FIG. 14

is the front view showing a second embodiment of the press-fitting apparatus;





FIG. 15

is a top view of the second embodiment;





FIG. 16

is the front view showing a third an embodiment of the press-fitting apparatus;





FIG. 17

is a top view of the third embodiment;





FIG. 18

is a block diagram showing a known crimping-type wiring harness manufacturing method;





FIG. 19

is a top view showing a wire having been stripped at each end thereof;





FIG. 20

is a perspective view showing the wire having been crimped to a terminal;





FIG. 21

is a perspective view showing the wires with the terminals, particularly illustrating a step of striking the wire into a wire holding bar;





FIG. 22

is a perspective view showing a step of inserting the crimped terminal to a connector housing;





FIG. 23

is a block diagram showing a known press-fit-type wiring harness manufacturing method; and





FIG. 24

is a perspective view showing a known step of press-fitting a wire to a connector.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




Referring to the accompanied drawings, a specified embodiment of the invention will be discussed in detail hereinafter.





FIGS. 1

to


5


shows an embodiment a manufacturing method of a wiring harness according to the invention.




The manufacturing method, as shown in

FIG. 1

, a fabricating stage including both a press-fitting step and a crimping step, utilizing a connector


11


with press-fit terminals


10


(

FIG. 3

) and a connector


13


with crimp terminals


12


to produce a wiring harness.




Referring to

FIG. 1

, based on a production control system


1


, a cutting stage


2


cuts a wire into a desired length by means of a cutter. Stage


3


strips off an insulation at one end of the wire and stage


4


crimps the stripped end of a conductor to a crimp terminal


12


(FIG.


3


). Stage


5


lines up the wires on every type of them for smooth handling and then the wires are delivered along a line A to stage


6


for press-fitting the other end of the wire to the press-fit terminal


10


of the connector


11


(

FIG. 3

) by the press-fitting unit. Housing stage


7


inserts the crimp terminal


12


into a terminal receiving chamber of a connector housing


13


.




Further, in the case of press-fitting


6


both the ends of the wire having been cut in the stage


2


in

FIG. 1

to a press-fit terminal type connector, a wiring harness subassembly


8


is accomplished without the stage


7


for fitting a case. Meanwhile, in the case of stripping


3


and crimping


4


both the ends of the wire to the terminals


12


, the case fitting stage


7


inserts both the ends of the wire respectively to a connector housing as proceeded along a line C without the stage


6


. Wiring harness subassemblies


8


having completed the casing stage


7


and the press-fitting


6


composes a set of subassemblies for each wiring harness.




Besides, the wire cutting step


2


may be provided separately for the press-fitting stage and for the crimping stage. In that, the stripping stage


3


and the crimping stage


4


are the same as conventional ones produced in a lot.





FIG. 2

shows an apparatus for cutting and press-fitting electrical wires. The wire


14


passes through selective nozzles


15


and is fed by a desired length by a measuring roller


16


. Then, a cutter


17


cuts the wire and a U-turn device (not shown) and a chuck


18


for striking-in provisionally holds the wire bent in a U-shape in a clip


20


mounted on a conveyer belt


19


.




A worker picks up the wire


14


from the conveyor belt


19


and moves it on a pair of wire chucks


22


(


22




1


,


22




2


) of a press-fitting apparatus


21


. The wire chucks (wire setting blocks)


22


located on a base frame


23


and formed with a pair of fore and aft, wire supporting channels


24


.




Above the chucks


22


there is mounted a press-fitting unit


25


′. The press-fitting unit


25


′, as described after, is fixed on the frame


23


. Under the press-fitting unit


25


′ there is disposed a connector retaining bar


26


horizontally moved along a couple of guide bars


29


by a motor


27


and a ball-screw threaded rod


28


. The connector retaining bar


26


has a plurality of several types of press-fit terminal type connectors


11


detachably disposed in parallel thereon.




The press-fitting unit


25


′ has a vertically movable press blade


32


with each end of the wire


14


having been held by the chuck


22


, the downward movement of the press blade


32


press-fits an end


14




a


of the wire


14


at one


221


of the chucks to a press-fit terminal


10


(

FIG. 3

) arranged in the press-fit connector


11


. The chuck


22


can be moved in a horizontal direction (the longitudinal direction of the connector bar) by a transfer mechanism (not shown). After the end


14




a


of the wire


14


has been connected to the connector


11


, the other chuck


222


comes just under the press blade


32


. At the same time, the connector retaining bar


26


moves horizontally so that the press blade


32


press-fits the other end


14




b


of the wire


14


a press-fit terminal disposed in the same connector


11


or in an adjacent another connector. Besides, the chuck


22


may have wire handling means (not shown) for elevating and longitudinally transferring the wire.




The wire


14


having been press-fitted in the press-fit type connectors


11


mounted on the connector retaining bar


26


, as shown in

FIG. 4

, is crimped at the other end, the end being capped by a case (a connector housing


13


). Finally, all the wires disposed on the single connector retaining bar


26


composes a wiring harness subassembly


34


. Then, as shown in

FIG. 5

, a plurality of the connector retaining bars


26


are laid on a carrier


33


in parallel, composing a group


35


of the subassemblies.





FIGS. 6 and 7

shows an example of the connector retaining bar in retail.




The connector retaining bar


26


is composed of an aluminum base plate


36


and a plurality of aluminum connector supports


38


. The supports


38


are fixed in parallel to the base plate


36


with bolts


37


. The base plate


36


has each side wall


40


with an outwardly projecting tab


39


, the side walls


40


,


40


being jointed with a longitudinal bar


41


. The longitudinal bar


41


is formed with recesses


42


at its front side, the recess


42


being secured to the connector support


38


with bolts. Thereby, the connector support


38


is received in a space


43


surrounded by each side wall


40


of the longitudinal bar


41


. Each tab


39


is received in a recess


45


formed in a frame


44


on the press-fitting apparatus


21


(

FIG. 2

) and is secured with a spring-loaded pin


46


. Pulling out the pin


46


against the spring force releases the connector retaining bar


26


from the press-fitting apparatus


21


.




The plurality of connector supports


36


respectively have a receiving recess


47


corresponding to an external form of one of various types of the press-fit connectors


11


so that the recess


47


can receive the relative press-fit connector


11


. A support


381


having a receiving, vertically through recess


47




1


corresponds to the double-sided, press-fit type connector


11


shown in FIG.


24


. Meanwhile, a support


38




2


having a receiving recess


47




2


with a bottom corresponds to a single-sided, press-fit type connector


11


. The double-sided connector


11


, as described later, corresponds to a press-fitting apparatus symmetrically disposed a couple of upper and lower press-fitting units


25


. Preparing various types of the connector retaining bars


26


allows to fabricate various types of wiring harness subassemblies.





FIGS. 8 and 9

show the press-fitting unit


25


in detail.




This fitting unit


25


includes applicators


48


(

FIG. 8

) radially extending from a rotation axis


49


and having a press blade


32


corresponding to one of various types of wires in diameter. A servo-motor


50


turns the rotation axis


49


by way of a timing belt


51


, thereby allowing selection of the applicators


48


.




The applicator


48


includes a slider


52


having a press blade


32


fixed thereto. A shank


53


fixed on an upper end of the slider


52


engages with a hook


55


formed in another upper slider


54


. The upper slider


54


joints to a crank mechanism


56


positioned above the slider


54


and driven by a motor


57


so as to move vertically. Besides, denoted


58


is a flywheel;


59


a connection pin; and


60


a connecting rod. The slider


52


is correctly positioned and provisionally jointed to the applicator


48


by a spring-loaded-ball-type plunger


61


. Further, the downward movement of the slider


54


can releases the slider


52


from the provisional jointing to move downwardly.




Referring to

FIG. 9

, in each side of the press blade


32


are disposed a pair of wire slidable guides


62


. The wire guide


62


is slidably, vertically movably supported by the slider


52


with a coil spring


63


therebetween. As is illustrated in

FIG. 8

, in front of the press blade


32


is disposed, clamped by a wire chuck


30


opposite thereto. This allows an end of the wire


14


, clamped by a pair of chuck hooks


64


, to be pushed into a press-fit terminal in a connector


11


for press-fit connection as shown in

FIGS. 10A

to


10


C.




That is, the wire end


14


clamped by the chuck hooks


64


, as shown in

FIG. 10A

, is located between the pair of wire guides


62


. The downward movement of the slider


52


causes a leading end


62




a


of each of the guides


62


to abut against an upper end of a partition


65


for receiving a press-fit terminal in the connector


11


. As shown in

FIG. 10B

, downwardly moving the press blade


32


allows the wire


14


to be delivered onto the press-fit terminal


10


along the guides


62


. Finally, the wire can press-fit to the terminal


10


as shown in FIG.


10


C.




In the case of double-sided press-fit-type connector


11


(FIG.


24


), a pair of wire guides (the same ones as illustrated in

FIG. 10

) of a lower press-fitting unit


252


(

FIG. 11

) can abut against partitions


65


of a lower terminal receiving chamber in the connector


11


. This allows the press-fit connector


11


to be supported by the lower unit


252


. With the supporting condition, an upper press fitting unit


25




1


(

FIG. 11

) press-fits a wire


14


to a press-fit terminal


10


disposed in a terminal chamber as described above. The wire guides


62


with the coil spring


63


(

FIG. 9

) having been compressed to the maximum abuts against the partition


65


to the press-fit-terminal-type connector


11


. When the press-fit terminal


10


received in the lower terminal chamber press-fits a wire


14


, similarly, the upper wire guides


62


have abutted against the relative partitions


65


of the connector


11


. The coil spring


63


have been compressed to the maximum. This prevents deformation of the connector


11


so that the wire


14


can be reliably press-fitted to the press-fit terminal


10


.




In

FIG. 8

, denoted


66


is a switch for detecting the presence of a wire, the switch-on condition allowing the motor


57


to rotate. Regarding the wire chuck


30


, an upper end face


68




a


(an abutting face) of a chuck activating cylinder


68


abuts against a relative abutting block


67


of the slider


54


, and after the abutment, the wire chuck


30


moves downward together with the slider


52


. A distance L between the abutting block


67


and the upper end face


68




a


of the cylinder


68


is the same as a distance between the wire


14


and the blade


32


. The chuck


30


having released from the block


67


can lift along the upward movement of the slider


52


, because the chuck


30


has resiliently jointed to the slider


52


by way of a coil spring


72


. The chuck


30


comprises the chuck the cylinder


68


for opening and closing a pair of chuck hooks


64


, a spring holder


69


unitedly jointed to the chuck the cylinder


68


, a vertical guide


70


for slidably elevating the chuck the cylinder


68


, a chuck the stay


71


including the guide


70


and extending upward, the coil spring


72


compressed and attached between a lower part


71




a


of the stay


71


and the spring holder


69


so as to lift the chuck the cylinder


68


up to the highest position.




The chuck stay


71


is secured to a horizontal the slider


73


(a rod-less cylinder)


73


. The slider


73


, as shown in

FIG. 9

, is horizontally movable along a couple of horizontal guide the bars


75


fixed on a fore side frame


74


of the press fitting unit


25


. There are provided a couple of left and right wire chucks


30


, each having the chuck the stay


71


unitedly fixed to the horizontal slider


73


.




While one chuck


30




1


stays in the middle of the guide the bar


75


so as to align with the press blade


32


, the other chuck


302


is at one end of the guide bar


75


, allowing a worker to supply or receive the wire


14


.





FIGS. 11

to


13


show one example


21


(a first embodiment) of a press-fitting apparatus utilizing the aforementioned press-fitting unit


25


.




A couple of press-fitting units


25


are fixed on the base plate


76


(

FIG. 13

) in the middle of a base frame


23


, each of the units being symmetrically disposed above and under the base plate


76


. The base plate


76


is fixed to the base frame


23


by way of support pillars


77


. Between the upper and lower press-fitting units


251


,


252


is disposed the connector retaining bar


26


movable in a longitudinal direction of the frame.




That is, the connector retaining bar


26


is removably attached fixed on a fore part of a movable quadrangular frame


78


(

FIGS. 11

to


13


) by a spring-loaded pin


46


. The movable frame


78


has a rear vertical wall


79


fitted with a slide guide


80


(FIG.


12


). The slide guide


80


slidably engage with a horizontal guide bar


29


. Further, the vertical wall


79


fixed with a driven block (a nut)


81


engaging with a rolled thread rod


28


that connects to the servo-motor


27


. These transfer mechanisms


27


,


28


, and


29


can move the frame


78


unitedly with the connector retaining bar


26


.




The press-fitting unit


25


is located in a space


85


inside the movable rectangular frame


78


. The servo-motor


27


is fixed on support pillars


82


fitted on the base frame


23


. A side wall


83


of the base frame


23


axially rotationally supports an end of the threaded rod


28


and also holds each end of the guide bar


29


. As shown in

FIG. 12

, the press-fitting unit


25


has several types of selective, radially extending applicators


48


.




As shown in

FIG. 13

, in front of the connector retaining bar


26


there is arranged a cover


84


preventing twine of the wire


14


during transferring of the connector retaining bar.




Thence, horizontally transferring the connector retaining bar


26


allows a desired connector


11


held by the bar to be positioned just under the press-fitting unit


25


. Thereby, the press blade


32


can press-fit the wire


14


to the desired press-fit terminal


10


. Selection method of the connectors


11


is determined by data preliminarily imputed in a control section (not shown).




In this embodiment, the arrangement of the press-fitting units


25




1


,


25




2


positioned respectively above and under the connector retaining bar


26


allows the wire


14


to be efficiently automatically press-fitted to the upper and lower terminals


10


disposed in the double-sided connector


11


(FIG.


24


).





FIGS. 14 and 15

shows a second embodiment of the press-fitting apparatus.




This press-fitting apparatus


86


includes two pairs (four units) of the upper and lower press-fitting units


87


related to the connector retaining bar


26


. The press-fitting units


87




1


to


87




4


do not have the above-mentioned pair of the slidable wire chucks


30




1




30




2


but respectively have a wire chuck


30


fixed to a respective unit. The wire chuck


30


is arranged in the middle of the crimping unit


87


, that is, in front of the press blade


32


(FIG.


8


).




Except the above-mentioned mechanism, the second embodiment is the same as the first one. Each of the press-fitting units


87


is fixed to the frame


23


. The movable frame


78


mounted with the connector retaining bar


26


longitudinally moves forward and backward along the base frame by means of the transfer mechanism composed of the motor


27


, the threaded rod


28


, and the guide the bar


29


.




In the embodiment, for example, one


871


of the upper crimping units has been press-fitting a wire to a connector


11


, the wire chuck


30


of the other press-fitting unit


87




3


can receive another wire from a setting rack (not shown). This allows the absence of the horizontally sliding unit


74


(

FIG. 9

) of the chuck that requires high accuracy in positioning.





FIGS. 16 and 17

shows a third embodiment of the press-fitting apparatus.




This press-fitting apparatus


88


includes a connector retaining bar


26


fixed to a frame


89


. A press-fitting unit


87


is horizontally movable along the frame


89


to the stationary connector retaining bar


26


.




The over all length of the frame


89


is approximately a half of those of the two previously described embodiments. The connector retaining bar


26


extends from one end of the frame


89


to the other end thereof. In a space


90


between the connector retaining bar


26


and the other end of the frame there have been arranged two pairs of upper or lower press-fitting units


87




1


to


87




4


. Each of the press-fitting units


87


is secured unitedly to a common base plate


91


. The base plate


91


has a slide guide


92


engaging with a guide bar


93


and has a driven member (a nut)


94


engaging to a ball-screw threaded rod


95


. The threaded rod


95


has jointed to a servo-motor


96


.




As the press-fitting unit


87


moves horizontally, wire chucks may be better mounted around the connector retaining bar (in the fixed the frame). In the middle of the press-fitting units


87


there may be arranged a wire chuck


30


in the same way as the second embodiment. Two pairs of upper and lower press-fitting units


87


may be provided as described in the first an embodiment. The short over all length of the frame


89


that is only a little longer than the connector retaining bar


26


allows the press-fitting apparatus to be minimized in size.




Operational effects of the invention will be discussed hereinafter.




As mentioned above, the manufacturing method of the wiring harness according to the invention can give a wiring harness including both crimped terminals and press-fitted terminals. Thereby, connectors with press-fit terminals popular in recent years and conventional connectors with crimped terminals can coexist in their application.




Further, in the manufacturing method of the wiring harness utilizing the connector retaining bar and the press-fitting apparatus, the step of press-fitting the wire to the press-fit-terminal-type connector can accomplish plural jobs. The plural jobs include striking the other end of the wire having a crimped terminal into a clip mounted on a wire holding beam, removing the wire from the clip, and inserting the crimp terminal into the connector housing. Further, after completion of the press-fitting, wiring harness subassemblies on every connector retaining bar are supplied, which greatly improves the producing process of the wiring harness in efficiency, workability, and productivity.




Moreover, the press-fitting unit can reliably press-fit an end of the wire to the relative terminal with the wire having been held by the wire chuck. In the press-fitting unit, while one of the wire chucks has held a wire for press-fitting, the other wire chuck can receive a next wire. This causes an improved efficiency in production. Further, in the press-fitting unit, the wire advances along the guide into the press-fit-type terminal, allowing positive press-fitting to improve connection in reliability.




Moreover, in the press-fitting apparatus shown in

FIGS. 11

to


13


, the wire chuck of the crimping unit can catch a wire during the horizontal movement of the connector retaining bar, which improving productivity of the fabrication. In the press-fitting apparatus shown in

FIGS. 14

to


17


, the fitting unit trips round along the connector retaining bar, which enabling a smaller system than the one having a transferring connector retaining bar. Selectively, the press-fitting apparatus can press-fit wires to each side of a double-sided, press-fit-terminal-type connector. The arrangements shown in

FIGS. 10A

to


10


C prevent deformation of the connector housing during the press-fitting operation of the received terminals, allowing reliable work thereof.



Claims
  • 1. A press-fitting unit comprising:a vertically movable press blade for press-fitting an electrical wire to a press-fit-type terminal of a connector; and an upwardly resiliently loaded wire chuck disposed so as to abut against a part of said press blade such that said chuck moves downward unitedly with said press blade, wherein said wire chuck is horizontally movable along a horizontal guide to move in a lateral direction of said wire with said wire held therein.
  • 2. The unit as claimed in claim 1, wherein a couple of said horizontal guides extend in parallel respectively at each side of said press blade, and the wire chuck moves on the couple of horizontal guides.
  • 3. The unit as claimed in claim 1 further comprising a pair of wire guides each disposed along each side of said press blade and spring-loaded toward said connector, a fore end of each of said wire guides being positioned at each side of said press-fit-type terminal mounted in said connector.
Priority Claims (1)
Number Date Country Kind
8-124967 May 1996 JP
Parent Case Info

This application is a division of prior application Ser. No. 09/237,903, filed Jan. 27, 1999 now U.S. Pat. No. 6,269,538, which is a division of prior application Ser. No. 08/857,249, filed May 16, 1997 now U.S. Pat. No. 5,913,553.

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